ignition switch SSANGYONG KORANDO 1997 Service Repair Manual
[x] Cancel search | Manufacturer: SSANGYONG, Model Year: 1997, Model line: KORANDO, Model: SSANGYONG KORANDO 1997Pages: 2053, PDF Size: 88.33 MB
Page 1656 of 2053

BODY WIRING SYSTEM 9A-5
SSANGYONG MY2002
USAGE OF FUSE IN ENGINE ROOM FUSE BOX
Alternator Main - Gasoline
Alternator Main - Diesel
Not Used
Not Used
Not Used
Not Used
Not Used
Ignition SW
Not Used
Blower Motor
Battery 1 (F1 ~ F7)
Battery 2 (F17 ~ F22)
Front Fog Lamp
A/C Condenser Fan
Horn, A/C Compressor
Cooling Fan
Not Used
Not Used
ECS
Illumination (Position)
Illumination (Switch)
HeadLamp (LO)
ABS/ABD
Head Lamp (HI)
Defroster Indicator
Dsfroster
O.V.P.R
ABS
ABS/ABD
O.V.P.R Power SupplyUsage
Classification
Fuse NoCapacity
30 BAT (+)
Spare
30 BAT (+) 30
IGN 2 (15A)
Illumination (58)
30 BAT (+)
IGN 2 (15A)
30 BAT (+)SB (Slow-Blow)
Fuse
Blade Type
Fuse
SB (Slow-Blow)
Fuse
Blade Type
Fuse
SB (Slow-Blow)
Fuse
Blade Type
Fuse
SB (Slow-Blow)
Fuse
Blade Type
FuseEf1
Ef2
Ef3
Ef4
Ef5
Ef6
Ef7
Ef8
Ef9
Ef10
Ef11
Ef12
Ef13
Ef14
Ef15
Ef16
Ef17
Ef18
Ef19
Ef20
Ef21
Ef22
Ef23
Ef24
Ef25
Ef26
Ef27
Ef28120A
80A
7.5A
10A
15A
20A
25A
30A
-
30A
30A
30A
15A
15A
15A
30A
-
-
15A
10A
7.5A
15A
25A
15A
7.5A
20A
20A
60A
50A
15A
*30 : Battery (+) Power Supply
Page 1664 of 2053

BODY WIRING SYSTEM 9A-13
SSANGYONG MY2002
1 C351
2 S201
3 G201
4 G202
5 Auto down unit
6 HLLD switch
7 OSRV switch
8 Rear wiper & washer switch
9 C201
10 Clutch switch “A”
11 Clutch switch “B” (Gasoline E/G)
12 Stop lamp switch
13 Dimmer & passing switch
14 Turn signal,FRT fog lamp & Light switch
15 Wiper switch
16 J201
17 C202
18 Immobilizer antenna
19 Ignition switch
20 Cruise control switch
21 Key reminder switch
22 C203
23 Acceleration pedal sensor
24 Kick down switch
25 REKES
26 ADD’ (LH)
27 Diagnosis connector
28 Brake fluid switch
29 Locking hud solenoid (TCCU)
30 C116
31 Cluster “D”
32 Cluster “C”
33 Cluster “B”
34 Cluster “A”
35 J202
36 J202
37 J203
38 S203
39 4WD switch
40 Hazard switch
41 Defroster switch
42 ECS switch
43 Antenna feeder cable
44 S204
45 Audio
46 DRL unit
47 SDM
48 G204
49 C204
50 Chime Bell
51 Buzzer
52 Acceleration sensor
53 G203
54 Cigar lighter55 Central door lock relay
56 BTSI solenoid
57 A/Tsocket
58 BTSI “P” position sw
59 Mode switch
60 Shift motor
61 Speed sensor & clutch coil
62 VSS
63 C301
64 C302
65 C303
66 C304
67 TCM
68 TOD Resistor (Gasoline E/G)
69 G301
70 TOD or TCCU
71 FRT LH seat belt sw
72 Parking brake sw
73 W/D Burglar connector
74 Seat heater switch
75 STICS
76 G303
77 ECS
78 OVPR (Gasoline E/G)
79 C305
80 Seat belt sw (FRT RH)
81 EBCM (ADD)
82 G303
83 C205
84 Thermo amp
85 Passenger inflator
86 Vertical sensor
87 Lateral sensor
88 Front wiper motor
89 Siren
90 O2 sensor 1 / (Gasoline E/G)
91 EBCM (ABS) & Modulator (ABD)
92 J105
93 C113
94 C112
95 EGR solenoid (Diesel E/G)
96 C114 (Gasoline E/G)
97 C115 (Gasoline E/G)
98 J204 (Gasoline E/G)
99 S205
100 J205 (Gasoline E/G)
101 Antenna feeder cable
102 Auto antenna
103 C206
104 ECM (GSL) or Immobilizer unit (DSL)
105 EGR control unit (Diesel E/G)
106 G205
107 C361
108 O2 sensor 2 (Gasoline E/G)
Page 1671 of 2053

SSANGYONG MY2002
9A-20 BODY WIRING SYSTEM
W/H ENGINE CONTROL (GASOLINE)
6 Crankshaft position sensor
7 Oil pressure switch
8 Knock sensor 2
9 Air flow sensor
10 Ignition coil 3
11 Ignition coil 2
12 Ignition coil 1
13 Injector 6
14 Injector 5
15 Injector 416 Injector 3
17 Injector 2
18 Injector 1
19 Camshaft actuator
20 Camshaft position sensor
21 Engine coolant temperature sensor (Gauge)
22 Engine temperature sensor
23 Throttle motor & sensor
24 Knock sensor 1
25 Intake manifold resonance flap
KAA9A150
Page 1675 of 2053

SECTION 9B
LIGHTING SYSTEM
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless
otherwise noted.
TABLE OF CONTENTS
Description and Operation...................................9B-2
Head Lamps - ON Reminder................................9B-2
Head Lamps........................................................9B-2
Daytime Running Lamps......................................9B-2
Parking and Turn Signal Lamps...........................9B-2
Fog Lamps..........................................................9B-2
Rear Combination Lamps.....................................9B-2
Center High-Mounted Stop Lamp.........................9B-2
Backup Lamps....................................................9B-3
License Plate Lamps ...........................................9B-3
Interior Room Lamps ...........................................9B-3
Luggage Lamps..................................................9B-3
Components Locator............................................9B-4
Diagnostic Information and Procedure...............9B-5
Head Lamps........................................................9B-5
Fog Lamps..........................................................9B-7
Tail Lamps..........................................................9B-8
Interior Room and Luggage Lamps....................9B-11
Door Courtesy Lamps ........................................9B-13
Cigar Lighter......................................................9B-14
Repair Instructions..............................................9B-15
On-Vehicle Service Unit Repair..............................9B-15
Head Lamps......................................................9B-15Front Combination Lamp....................................9B-16
Center High-Mounted Stop Lamp.......................9B-16
Rear Combination Lamps...................................9B-17
Fog Lamps........................................................9B-17
Interior Courtesy Lamp .......................................9B-18
Door Courtesy Lamp ..........................................9B-18
Luggage Lamp..................................................9B-19
License Plate Lamps .........................................9B-19
Specifications.....................................................9B-20
Bulb Usage Chart..............................................9B-20
Fastener Tightening Specifications.....................9B-20
Schematic and Routing Diagrams.....................9B-21
Head Lamp Leveling Device (HLLD) : Gasoline ..9B-21
Head Lamp Leveling Device (HLLD) : Diesel......9B-22
Tail Lamp Relay Circuit Position Lamp,
Tail Lamp, License Lamp................................9B-23
Illumination Switch.............................................9B-24
Turn Signal Lamp...............................................9B-25
Front Fog Lamp.................................................9B-26
Rear Fog Lamp..................................................9B-27
Stop Lamp, BTSI (Brake Transmission
Shift Interlock) - Metal Top..............................9B-28
Stop Lamp, BTSI (Brake Transmission
Shift Interlock) - Soft Top.................................9B-29
Page 1676 of 2053

SSANGYONG MY2002
9B-2 LIGHTING SYSTEM
DESCRIPTION AND OPERATION
HEAD LAMPS - ON REMINDER
When the headlamp switch is in the headlamps-on or
parkinglamps-on positions, voltage is applied to the
chime module. With the headlamp switch on and the
driver’s side door open, the module loses voltage. The
module senses this change. If voltage is still available,
it is applied to sound the chime. The chime can be
turned off by turning the headlamp switch off or closing
the driver’s side door. To replace the chime module,
refer to Section 9E, Instrumentation / Driver Information.
HEAD LAMPS
The headlamps are controlled by the multifunction lever
on the left side of the steering column. They will come
on with the ignition switch in on position. Turning the
headlamp switch to the first position turns on the
parking lamps, the license plate lamps, and the
instrument panel illumination. Turning the switch to the
second position turns on all of the previous lamps and
the headlamps. Turning the switch off turns off all the
lamps.
The headlamps high beam and low beams are also
controlled by this lever. When the headlamps are on,
pushing the lever away from the driver until the switch
clicks changes the lamp from low beam to high beam.
An indicator lamp on the instrument cluster assembly
will come on when the high beam headlamps are on.
To return the headlamps to low beams, pull the lever
toward the driver.
The headlamps must be aimed for proper illumination
of the road. Headlamp aim should be checked
whenever a new headlamp assembly is installed or
when service or repairs to the front end may have
disturbed the headlamp assembly or its mountings.
DAYTIME RUNNING LAMPS
The daytime running lamps (DRL) will illuminate under
the following conditions:
The ignition is ON.
The light switch is OFF.
The parking brake is released.
When the head lamps are on, the DRL will turn off.
To turn the DRL off when idling, apply the parking
brake.
PARKING AND TURN SIGNAL
LAMPS
The parking lamps can be turned on by turning the
headlamp switch to the first position. The parking lamps
can be turned off by turning the switch off.
When the turn signals are activated, the appropriate
turn signal lamps flash to signal a turn. The front, the
rear, work only when the ignition is on.
The front and rear turn signals are controlled by the
multifunction lever on the left side of the steering
column. Moving the lever all the way up or down past
the detent will turn on the turn signals. When the turn
is complete, the lever will automatically be release,
and the front and the rear turn signals will stop flashing.
For changing lanes or shallow turns in which the steering
wheel does not turn far enough to cancel the signal,
move the signal to the first detent and hold it there.
The turn signal will cancel when the lever is released.
FOG LAMPS
The fog lamp switch is located in multifunction lever
on the right side of steering column. To use the fog
lamps, first turn on the parking lamps. Then, turning
the fog lamps switch on position. The indicator light in
the instrument cluster will illuminate to indicate that
the fog lamps are on. Turning the switch again to turn
off the fog lamps. The indicator light will then go off.
The fog lamps must be aimed for proper illumination
of the road. Fog lamp aim should be checked when a
new bulb is installed or if service or repairs to the front
end may have disturbed the fog lamp assembly or its
mountings.
REAR COMBINATION LAMPS
The taillamps, stoplamps, backup lamps and turn
signals are one assembly.
Turning on either the headlamps or the parking lamps
will also turn on the taillamps. When the brake pedal
is pushed, the taillamps will glow more brightly to serve
as stop lamps.
CENTER HIGH-MOUNTED STOP
LAMP
The center high-mounted stoplamp is on the tail gate
and will come on when the brake pedal is pressed.
Page 1682 of 2053

SSANGYONG MY2002
9B-8 LIGHTING SYSTEM
Turn Signal Lamps and Hazard Lamps Do Not Work
Step
1
2
3
4
5
6
7
8Action
Check fuses F26, F2 and EF10, EF20.
Is either fuse blown?
Check for a short circuit and repair if necessary
Replace the fuse.
Is the repair complete?
1. Turn the ignition on.
2. Check the voltage at fuse F26, F2 and EF10,
EF20.
Does the battery voltage available at both fuses F26,
F2 and EF10, EF20 equal the specified value?
1. Turn the hazard lamp switch on.
2. Remove each or the inoperative lamps from
socket.
3. Test each lamp socket positive terminal with a
voltmeter.
Does the battery voltage pulsing at the turn-signal,
hazard-lamp socket positive terminal equal the
specified value?
At each bulb socket, use an ohmmeter to check the
ground circuit.
Is the resistance equal to the specified value?
Replace any faulty turn signal/hazard bulbs.
Is the repair complete?
Repair the power supply circuit to fuses.
Is the repair complete?
Repair the open ground circuit.
Is the repair complete?Yes
Go to Step 2
System OK
Go to Step 4
Go to Step 5
Go to Step 6
System OK
System OK
System OKNo
Go to Step 3
-
Go to Step 7
Go to Step 9
Go to Step 8
-
-
- Value(s)
-
-
11 - 14 v
11 - 14 v
0 Ω
-
-
-
TAIL LAMPS
Taillamps Do Not Work
Step
1
2
3
4
5Action
Check fuse EF12.
Is EF12 blown.
1. Check for a short circuit and repair it, if necessary.
2. Replace the fuse.
Is the repair complete?
1. Press the brake pedal down.
2. Check the positive terminals of the bulb sockets
with a test lamp.
Does the test lamp illuminate?
Connect an ohmmeter between ground and the
stoplamp ground terminal.
Is the resistance equal to specified value?
Repair the ground circuit.
Is the repair complete?Yes
Go to Step 2
System OK
Go to Step 2
-
System OKNo
Go to Step 3
-
Go to Step 6
Go to Step 4
- Value(s)
-
-
-
0 Ω
-
Page 1683 of 2053

LIGHTING SYSTEM 9B-9
SSANGYONG MY2002
Trun Signal Lamps and Hazard Lamps Do Not Work (Cont’d)
Step
9
10
11
12
13
14
15
16
17
18
19Action
1. Turn on the hazard switch.
2. Test the blinker unit connector terminal 49 with a
voltmeter.
Does the battery voltage pulsing at the blinker unit
terminal 113 equal the specified value?
1. Turn on the hazard switch.
2. Test the blinker unit connector terminal 31 with a
voltmeter.
Does the battery voltage pulsing at the blinker unit
terminal 31 equal the specified value?
1. Disconnect the blinker unit from the connector.
2. Use an ohmmeter to check between ground and
the connector for terminal 31, 49 of the blinker
unit.
Is the resistance equal to the specified value?
Repair the blinker unit ground connection.
Is the repair complete?
Replace faulty blinker unit.
Is the repair complete?
1. Disconnect the hazard switch connector.
2. Check for voltage at terminal 49.
3. Turn the ignition on.
4. Check for voltage at terminal 111.
Does the battery voltage available at both terminals
equal the specified value?
1. Remove the hazard switch.
2. Turn the hazard switch OFF.
3. Check for continuity between terminals 66 and
111.
4. Turn the hazard switch on.
5. Check for continuity between terminals 66 and
64.
Do both tests show the specified value?
1. Remove the hazard switch.
2. Turn the hazard switch to the on position.
3. Use an ohmmeter to check for continuity between
terminals 112, 62, and 63.
Does the continuity between terminals 112, 62, and
63 equal the specified value?
Replace the faulty hazard switch.
Is the repair complete?
Repair the open circuit between hazard switch
terminal 113 and blinker unit terminal 42.
Is the repair complete?
Repair the open circuit between the hazard switch
and the fuses EF12 or F11.
Is the repair complete?Yes
Go to Step 15
Go to Step 11
Go to Step 13
System OK
System OK
Go to Step 15
Go to Step 18
System OK
System OK
System OK
System OKNo
Go to Step 10
Go to Step 14
Go to Step 12
-
-
Go to Step 19
Go to Step 16
System OK
-
-
- Value(s)
11 - 14 v
11 - 14 v
0 - 0.5 Ω
-
-
11 - 14 v
0 Ω
0 Ω
-
-
-
Page 1719 of 2053

SSANGYONG MY2002
9E-2 INSTRUMENTATION, DRIVER INFORMATION
DESCRIPTION AND OPERATION
CIGAR LIGHTER
The cigar lighter is located in the front portion of the
floor console. To use the lighter, push it in completely.
When the lighter is hot, it will release itsef from contact
with the heating element. The lighter and the heating
element can be damaged if the lighter does not fully
release itsef from the heating element.
ASHTRAY
The ashtray is located in the console. To access the
ashtray, pullit out of the ashtray housing. The ashtray
lamp will go on when the parking lamps or headlamps
are turned on.
INSTRUMENT PANEL VENTS
The center and the side vents in the instrument panel
can be adjusted up and down and from side to side.
The side vents can also be aimed toward the side
windows to defog them.
GLOVE BOX
The glove box can be opened by pulling upon the latch
handle.
DIGITAL CLOCK
The digital clock is located in the instrument cluster.
INSTRUMENT CLUSTER
The instrument cluster is located above the steering
column and in the instrument cluster trim panel. The
instrument cluster contains the instruments that
provide the driver with vehicle performance information.
The instrument cluster contains a speedometer, a
tachometer, an odometer, a trip odometer, a
temperature gauge, a fuel gauge, and several indicator
lamps. For replacement of the indicator lamp bulbs
contained in the instrument cluster, refer to “Instrument
Cluster Indicator Lamps Specifications” in the section.
SPEEDOMETER AND
TACHOMETER
The speedometer measures the speed of the vehicle
in km/h (with mph) or mph (with km/h). It consists of
an instrument cluster gauge connected to the vehicle
speed sensor on the transaxle output shaft. The
tachometer measures the engine’s speed in terms of
thousands of revolutions per minute. It consists of an
instrument cluster gauge connected to a sending unit
in the engine con-trol module. Do not operate the
engine in the red zone. Engine damage may occur.
TRIP ODOMETER
The trip odometer measures the distance the vehicle
has traveled since it was last reset. It consists of an
instrument cluster gauge connected to the sending unit
on the tasnsaxle output shaft. The trip oddometer can
be record the distance traveled from any starting point.
FUEL GAUGE
The fuel gauge consists of an instrument cluster gauge
connected to a sending unit in the fuel tank. The fuel
gauge indicates the quantity of fuel in the tank only
when the ignition is turned to ON or ACC. When the
ignition is turned to LOCK or START, the pointer may
come to rest at any position.
TEMPERATURE GAUGE
The temperature gauge consists of an instrument
cluster gauge connected to a temperature sensor that
is in con-tact with the circulating engine coolant. The
temperature gauge indicates the temperature of the
coolant. Prolonged driving or idling in very hot weather
may cause the pointer to move beyond the center of
the gauge. The engine is overheating if the pointer
moves into the red zone at the upper limit of the gauge.
INSTRUMENT CLUSTER
INDICATOR LAMPS
The instrument cluster contains indicator lamps that
indicatethe functioning of certain systems or the
existenceof potential problems with the operation of
the vehicle. The indicator lamps are replaceable. For
replacement of the indicator lamps contained in the
instrument cluster, refer to “instrument cluster indicator
lamps specifications” in this section.
CHIME MODULE
The chime module will sound to bring attention to one
or more of the following conditions:
The lights are on and the ignition not in ACC, ON,
or START.
The ignition key is in the ignition switch when the
driver’s side door is open.
The seat belt is unbuckled when the ignition is in
ACC, ON, or START.
Voltage is supplied at all times through the fuse block
to power the chime module.
Page 1848 of 2053

SECTION 9T1
REMOTE KEYLESS ENTRY AND ANTI-THEFT
SYSTEM
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless
otherwise noted.
TABLE OF CONTENTS
Description and Operation.................................9T1-2
Remote Keyless Entry and Anti-Theft System.....9T1-2
Components Locator..........................................9T1-3
REKES & STICS................................................9T1-3
Diagnostic Information and Procedure.............9T1-4
Input Memory....................................................9T1-5
Repair Instructions..............................................9T1-6
On-Vehicle Service Unit Repair..............................9T1-6Receiver............................................................9T1-6
Antenna.............................................................9T1-6
Stics..................................................................9T1-6
Schematic and Routing Diagrams.....................9T1-7
STICS - Stics Unit..............................................9T1-7
STICS - Door Contact Switch..............................9T1-8
STICS - Keyless, Key Reminder Switch, Siren,
Chime Bell Buzzer ..........................................9T1-9
Page 1849 of 2053

SSANGYONG MY2002
9T1-2 REMOTE KEYLESS ENTRY AND ANTI-THEFT SYSTEM
DESCRIPTION AND OPERATION
REMOTE KEYLESS ENTRY AND
ANTI-THEFT SYSTEM
The remote keyless entry and anti-theft system can
perform the following functions:
•Remotely lock and unlock the vehicle doors by
means of a hand-held, high-frequency transmitter.
Sense intrusion into the vehicle through the doors
or the hood.
Activate a warning if an intrusion is detected.
Automatically relock the doors if thedoor or the
tail gate is not opened within 30 seconds after the
vehicle has been unlocked by remote keyless
entry.
Help the driver find the vehicle in a parking area.
The remote keyless entry system consist of the
following components:
STICS.
Remote keyless entry system receiver.
Hand-held transmitter.
Tailgate open switch.
Door contact switch.
Siren.
Hood open switch
Key reminder switch.
Antenna.
STICS can perform the following functions:
1. Wiper INT sening vehicle speed.
By operating INT tiem control volume, variable
time will be changed within 1.5-20 seconds
2. Washer relating wiper.
3. Dimming room lamp.
When room lamp is coupled with door, it truns on
if door is opened. After closing the door it
maintains 2 seconds of lighting and dims off
whithin 3 seconds.
4. Time delayed power window control.
Power window can be operated within 30 seconds
after truning the IGN 1 switch from ON to OFF. If
driver/passenger’s door is opened within the 30
seconds from that moment.
5. Rear defogger timer.
The rear defogger will be operated for 12 min. by
turning ON the defogger switch while engine is
running.
Defogger will be stopped by pushing the switch
again.
The defogger will be operated 6 mim, if push ON
the switch within 10 min. after 12 min. of operation.6. Seat belt waring.
The warning lamp will be turned on for about 6
sec. With an intermittent chime bell when the IGN.
Switch is ON unless fastening the seat belt.
7. parking brake warning.
The indicator lamp will flash if drive while the
parking brake is applied.
8. Tail lamp lighting warning.
When the driver’s door is opened while the tail
lamp is still ON, the buzzer operates intermittently.
In this condition, the door will be automatically
unlock when it locked.
9. Door ajar warning.
The indicator lamp will be blinking when the door
is not closed completely and driving.
10. IGN key reminder.
The chime will be operated intermittently if the
driver’s door is opened while the IGN key is still
remain-ing in the ignition switch. In this condition,
the door will be automatically unlocked when it
locked.
11. Central door lock.
All doors will be locked/unlocked by locking/
unlocking the driver’s or passenger’s door.
12. coupled with REKES.
Being coupled with REKES (remote keyless entry
system), all doors will be locked/unlocked
according to signals of transmitter when the
ignition key is not inserted.
13. iginition key hole illumination.
coupled with door switch, ignition key hole
illumination lamp will trun on when the driver ’s
door is opened and will dim off after 10 sec. After
closing the door.
14. Auto door lock.
All doors will be locked automatically if the vehicle
speed reaches 50 km/h though the doors are in
unlock.
15. Auto door unlock.
All doors will be automatically unlock if the vehicle
crashes while driving (over 15km/h).
Operate the burglar alarm.
1. Burglar alarm must operate immediately when the
door, tailgate or hood is opened with improper
ways after all doors and hood were closed and
continued this status for 1 seconds.
2. If the tailgate is opened by key when the system
is on the burglar alarm cindition, the sysem must
be changed to the second burglar alarm condition
frim normal condition.