ignition switch SSANGYONG KORANDO 1997 Service Repair Manual

FATC-HAVC 7D-9
SSANGYONG MY2002
KAA7D030
DIAGNOSIS
DIAGNOSIS TEST
FATC airconditioner system has self-diagnosis
function. Turn the ignition switch ON and press intake
switch more than 4 times within 2 seconds while the
AUTO switch is pressed, then it will diagnose incarsensor, ambient sensor, water temperature sensor and
temperature actuator for open/short and will display
numerical fault code on the set temperature display of
VFD.
1 AUTO Switch
2 Fresh/Recirculation Switch
3 OFF Switch4 Airconditioner Switch
5 VFD (Vaccum Fluorescent Display)

SSANGYONG MY2002
7D-10 FATC-HAVC
Self-diagnosis Method
Ignition switch “ON”
Press the intake switch more than 4 times within
2 seconds while pressing the AUTO switch
Self-diagnosis will start after turning off all displays
on VFD for 2.5 seconds
Self-diagnosis items check
(continuous action)
Airconditioner control
Self-diagnosis items check
(step action)
Press AUTO Press AUTOPress OFF
Press OFF
Diagnosis Item and Fault Code
15 : coolant Sensor Open
16 : coolant Sensor Short
17 : temperature Actuator Open/Short
18 : temperature Actuator Drive Fault 00 : normal
11 : incar Sensor Open
12 : incar Sensor Short
13 : ambient Sensor Open
14 : ambient Sensor Short

FATC-HAVC 7D-15
SSANGYONG MY2002
EF
80100460810
KAA7D090
KAA7D100
KAA7D110
KAA7D120
Removal & Installation Procedure
1. Turn the ignition switch to OFF position.
2. Remove two screws on the cover of shift lever box.
3. Unscrew the screw from the center panel, pull out
each switches and remove the center panel.
4. Unscrew the 6 screws and remove the audio control
panel assembly.
5. Unscrew the 4 screws and remove the
airconditioner control panel assembly.
6. Installation should follow the removal procedure
in the reverse order.

FATC-HAVC 7D-17
SSANGYONG MY2002
KAA7D150
KAA7D160
KAA7D170
KAA7D180
TROUBLESHOOTING
Check and Service
Incar sensor is a sensor that detects interior air
temperature and a thermistor that decreases its
resistance when temperature up and increases when
temperature down.
1. Check that there are incar sensor fault code (11,12)
by using self-diagnosis function.
2. Disconnect incar sensor 2-pin connector that
installed on inner lower instrument panel cover of
driver’s side and remove the sensor.
3. Check that measured resistance value among
incar sensor terminals is as shown in the right side
graph.
Notice: Measure resistance value by soaking the
sensor in the ice water and check changes in
resistance values after soaking it in the very hot
water.
4. If resistance value is out of specification, replace
the incar sensor.
5. Install the sensor and turn the ignition switch to
ON position and check that voltage between No.
12A terminal of incar sensor and body (-) is 5V.
6. Check current between the No. 12B and 12A
connector terminals of the incar sensor and the No.
1 and 5 connector terminals of the airconditioner
control unit and repair the wire if defective.

SSANGYONG MY2002
7D-18 FATC-HAVC
KAA7D190
KAA7D200
KAA7D210
KAA7D220
Ambient Sensor
Ambient sensor is a sensor that detects ambient
temperature and a thermistor that decreases its
resistance when temperature up and increases when
temperature down.
1. Check that there are ambient sensor fault code
(13,14) by using self-diagnosis function.
2. Disconnect ambient sensor 2-pin connector that
installed on front right side of the frame and
remove the sensor.
3. Check that measured resistance value among
ambient sensor terminals is as shown in the right
side graph.
Notice: Measure resistance value by soaking the
sensor in the ice water and check changes in
resistance values after soaking it in the very hot
water.
4. If resistance value is out of specification, replace
the ambient sensor.
5. Install the sensor and turn the ignition switch to
ON position and check that voltage between No.
10 terminal of the ambient sensor and body (-) is
5V.
6. Check current between the No. 10 and 9 connector
terminals of the ambient sensor and the No. 2 and
5 connector terminals of the airconditioner control
unit and repair the wire if defective.

FATC-HAVC 7D-19
SSANGYONG MY2002
KAA7D230
KAA7D240
KAA7D250
KAA7D260
Water Sensor
Water sensor is a thermistor that detects engine coolant
temperature to operate the blower speed to LO when
water temperature is less than 50.
1. Check that there are water sensor fault code (15,16)
by using self-diagnosis function.
2. Disconnect water sensor 2-pin connector that
installed on the heater unit of inner instrument panel
and remove the water sensor.
3. Check that measured resistance value among
water sensor terminals is as shown in the right
side graph.
Notice: Measure resistance value by soaking the
sensor in the ice water and check changes in
resistance values after soaking it in the very hot
water.
4. If resistance value is out of specification, replace
the water sensor.
5. Install the sensor and turn the ignition switch to
ON position and check that voltage between No.
7a terminal of the water sensor and body (-) is 5V.
6. Check current between the No. 7a and 7b connector
terminals of the water sensor and the No. 3 and 5
connector terminals of the airconditioner control unit
and repair the wire if defective.

SSANGYONG MY2002
7D-20 FATC-HAVC
KAA7D270
KAA7D280
KAA7D290
KAA7D300
Sun load Sensor
Sun load sensor is a photo diode that detects lights.
Resistance of diode can be measured as current by
using multimeter according to increasing sun loads.
1. Check current on the circuits between the sun load
sensor and the airconditioner control unit.
2. Turn the ignition switch to ON position and check
that voltage between No. 13a terminal of the sun
load sensor and vehicle ground is 5V.
3. Measure current between No. 13a terminal of the
sun load sensor and No. 11 terminal of the control
unit and check it is as shown in the below graph.
4. If current value is out of specification, replace the
sun load sensor.

FATC-HAVC 7D-21
SSANGYONG MY2002
KAA7D310
Fault : intake (recirculation/fresh air) door inoperative
Remove the glove box.
Check No. 24 fuse (15A) in the box.
YesNo
Check that it operates toward each direction after
connecting the battery to the 6C terminal of intake
actuator and ground 6A & 6B to the body.
Wiring side connector
Intake actuator is normal.
YesRepair and replace the intake actuator. No
Check intake actuator linkage and door for
proper operation and repair if necessary.Disconnect 20-pin connector from the airconditioner
control unit.
Check current between the intake actuator (6A, 6B)
and the airconditioner control unit (6,7).
Is there current?
YesRepair open wire between the intake actuator
and the control unit. No
Replace the good control unit and re-check. If no
fault, replace the control panel.
Measure voltage between 6c terminal positive pole
(+) and body (-).
Measured voltage is 12V.
Turn the ignitin switch OFF and disconnect harness
of the intake actuator.
Disconnect 3-pin connector of the intake mode
actuator and turn the ignition switch to ON position.

SSANGYONG MY2002
7D-22 FATC-HAVC
Fault : air flow does not change toward panel side.
Remove the center panel of the instrument panel.
Measure voltage between 8I terminal positive pole
(+) and body (-).
Measured voltage is 12V.Check No. 24 fuse (15A) in the fuse box.
Turn the ignition switch OFF and disconnect harness
of the mode actuator.YesNo
Disconnect 8-pin connector of the mode actuator and
turn the ignition switch to ON position.
Check that it operates toward each directions when
ground is connected to terminal (8J, 8H, 8F, 8D, 8B)
of the mode actuator alternatively.
Mode actuator is normal.
YesRepair and replace the mode actuator. No
Check the intake actuator linkage and door
for proper operation and repair if necessary.Disconnect 20-pin connector from the airconditioner
control unit.
Check current between the mode actuator (8J, 8H,
8F, 8D, 8B) and the airconditioner control unit (11,
12, 13, 14, 15).
Is there current?
YesRepair open wire between the mode actuator
and the control unit. No
Replace the good control unit and re-check. If no
fault, replace the control panel.
KAA7D350

SEAT BELTS 8A-5
SSANGYONG MY2002


yy yy
yy
ON-VEHICLE SERVICE
THREE-POINT FRONT SEAT BELT
WITH PRETENSIONER
Caution: the sensing and diagnosis module (SDM)
can maintain sufficient voltage to deploy the air-
bags and pretensioner for 0.15 minutes after the
ignition is OFF and the fuse has been removed. If
the airbags or pretensioners are not disconnected,
do not begin service until one minute has passed
after disconnecting power to the SDM. Otherwise,
injury could result.
Removal and installation Procedure
1. Turn the ignition switch to LOCK and remove the
key.
2. Remove the plastic cap to reveal the lower B-pillar
seat belt anchor.
3. Remove the bolt and the lower B-pillar seat belt
anchor.
Installation Notice
KAA8A030
KAA8A040
4. Remove the lower quarter trim panel. Refer to Sec-
tion 9G, Interior Trim.
5. Disconnect the pretensioner connector.
6. Remove the bolt, screw and the seat belt retractor
(pretensioner).
Installation Notice
REPAIR PROCEDURES
Tightening Torque 45 Nm (33 lb-ft)
Tightening TorqueBolt 45 Nm (33 lb-ft)