section 2c SSANGYONG KORANDO 1997 Service Owner's Manual

D AEW OO M Y_2000
SECTION 1
ENGINE
SECTION 1A2 (M161 ENGINE)
GENERAL ENGINE INFORMATION
TABLE OF CONTENTS
Specifications 1A2 -- 2............................
Engine Specifications 1A2-- 2.....................
Component Locator 1A2 -- 3.......................
Front View 1A2 -- 3...............................
Side View 1A2-- 4...............................
Performance Curve 1A2-- 5........................
E23 Engine 1A2-- 5..............................
E20 Engine 1A2-- 6..............................
Diagnosis 1A2 -- 7.................................Oil Leak Diagnosis 1A2-- 7........................
Engine Cranking At The
FrontofCrankshaft 1A2--8.....................
Compression Pressure Test 1A2-- 9...............
Cylinder Pressure Leakage Test 1A2-- 11...........
General Information 1A2 -- 13......................
Cleanliness and Care 1A2 -- 13....................
On-- Engine Service 1A2-- 13......................

D AEW OO M Y_2000
SECTION 1B2
M161 ENGINE MECHANICAL
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless other -
wise noted.
TABLE OF CONTENTS
Specifications 1B2 -- 2............................
Fastener Tightening Specifications 1B2 -- 2..........
Special Tools 1B2 -- 4.............................
Special Tools Table 1B2-- 4.......................
Maintenance and Repair 1B2 -- 7...................
On-- Vehicle Service 1B2-- 7.........................
Engine Assembly 1B2-- 7.........................
Crankcase Ventilation System 1B2-- 14.............
Generator 1B2-- 18..............................
Engine Mount 1B2-- 19...........................
Poly V-- Belt 1B2 -- 20.............................
Tensioning Device 1B2-- 22.......................
Tensioning Device Shock Absorber 1B2-- 23........
Poly V-- Belt Inspection 1B2-- 24...................
Cylinder Head Cover 1B2-- 26.....................
Cylinder Head Front Cover 1B2 -- 28...............
Cylinder Head 1B2-- 30...........................
Timing Gear Case Cover 1B2-- 34.................
Crankshaft Sealing Rear Cover 1B2-- 37...........
Belt Pulley and Vibration Damper 1B2-- 39..........
Crankshaft Front Radial Seal 1B2-- 42.............
Crankshaft Rear Radial Seal 1B2-- 44..............
Crankshaft 1B2-- 45.............................
Flywheel / Driven Plate 1B2 -- 51...................
Camshaft Adjuster 1B2-- 54.......................Camshaft Sprocket Bolt 1B2-- 57..................
Camshaft 1B2-- 58..............................
Camshaft Timing Position 1B2 -- 61................
Valve Spring 1B2 -- 63............................
Valve Stem Seal 1B2-- 67........................
Chain Tensioner 1B2-- 68.........................
Timing Chain 1B2-- 72............................
Tensioning Rail 1B2-- 77..........................
Cylinder Head Guide Rail 1B2-- 78.................
Crankcase Guide Rail 1B2-- 80....................
Crankshaft Sprocket 1B2-- 81.....................
Piston 1B2-- 83..................................
Connecting Rod 1B2-- 86.........................
Piston Ring 1B2 -- 88.............................
Oil Pan 1B2-- 90.................................
Engine Oil and Oil Filter Element 1B2-- 92..........
Oil Pump 1B2-- 95...............................
Oil Pressure Relief Valve 1B2-- 97.................
Oil Non-Return Valve 1B2-- 98....................
Oil Dipstick Guide Tube 1B2-- 99..................
Unit Repair 1B2 -- 100............................
Core Plugs in Crankcase 1B2-- 100................
Cylinder Bore 1B2-- 102..........................
Crankcase Mating Surface 1B2-- 104..............
Cylinder Head Mating Surface 1B2-- 106...........

M161 ENGINE MECHANICAL 1B2 -- 9
D AEW OO M Y_2000
7. Loosen the cylinder block drain plug and then drain
the coolant completely.
Installation Notice
Tightening Torque
30 NSm (22 lb-ft)
Notice:Replace the seal before installation of the drain
plug.
8. Remove the cooling fan shroud. Refer toSection
1D2, Engine Cooling.
9. Disconnect the each hose from radiator.
10. Remove the upper mounting bolts of radiator and
then remove the radiator.

1B2 -- 12 M161 ENGINE MECHANICAL
D AEW OO M Y_2000
21. Separate the hose toward engine from canister
purge solenoid valve and canister. Refer toSection
1F2, Engine Control.
22. Remove the automatic transmission oil cooler line
retaining bolts from the automatic transmission side
and oil pan side.
23. Remove the automatic transmission oil cooler line
retaining bolts from engine side and oil pan side.
24. Separate the vacuum hose for brake booster.
25. Separate the other vacuum hoses.
26. By rotating the crankshaft from the front of engine,
remove the 6 torque converter mounting bolts from
the engine ring gear plate.
Installation Notice
Tightening Torque
42 NSm (31 lb-ft)

M161 ENGINE MECHANICAL 1B2 -- 13
D AEW OO M Y_2000
27. Remove the exhaust manifold and exhaust pipe.
Installation Notice
Tightening Torque
30 NSm (22 lb-ft)
28. Remove the transmission. Refer toSection 5A, Au -
tomatic Transmission.
29. Install a chain to the bracket of engine, by using a
hoist or crane.
30. Remove the engine mount nuts.
Installation Notice
Tightening Torque
70 NSm (52 lb-ft)
31. Carefully separate the engine assembly from the ve-
hicle.
32. Installation should follow the removal procedure in
the reverse order.

M161 ENGINE MECHANICAL 1B2 -- 25
D AEW OO M Y_2000
7. Rib detached from the base of belt.
8. Splits across the rib.
9. Sections of rib torn out.
10. Splits across several ribs.
11. Splits across the back of the belt.

M161 ENGINE MECHANICAL 1B2 -- 53
D AEW OO M Y_2000
Sectional View
1OilPan
2 Cover
3 Radial Seal
4Bolt
5 Crankshaft
6 Dowel Pin
7 Washer (Thickness : 3.5 mm)8Washer
9Bolt
10 Front Drive Plate
11 Rear Drive Plate
12 Rivet
13 Segment
14 Ring Gear

M161 ENGINE MECHANICAL 1B2 -- 71
D AEW OO M Y_2000
Sectional View
1 Screw Plug
2 Ball (Nonreturn Valve)
3 Compression Spring
4 Ball Guide
5 Seal (Aluminum)
6 Filler Pin
7 Compression Spring
8 Snap Ring
9 Thrust Pin
10 Ball (Nonreturn Valve)
11 Compression Spring
12 Thrust Piece13 Chain Tensioner Housing
14 Seal
15 Timing Gear Case Cover
16 Cylinder Head
17 Bolt / Washer
18 Tensioning Rail
19 Cylinder Head Gasket
20 Timing Chain
21 Tensioning Rail Base (Sliding Surface)
A Oil Supply Hole
B Chain Tensioner Oil Storage Hole

D AEW OO M Y_2000
SECTION 1D2
M161 ENGINE COOLING
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless other -
wise noted.
TABLE OF CONTENTS
Specifications 1D2 -- 2............................
General Specifications 1D2-- 2....................
Fastener Tightening Specifications 1D2 -- 2..........
Special Tools 1D2 -- 3.............................
Special Tools Table 1D2-- 3.......................
Diagnosis 1D2 -- 4.................................
System Leakage Test 1D2-- 4.....................
Maintenance and Repair 1D2 -- 5...................
On-- Vehicle Service 1D2-- 5.........................Coolant Drain and Fill Up 1D2 -- 5..................
Cooling Fan and Viscous Clutch 1D2 -- 7............
Wat er Pum p 1D2 -- 9.............................
Thermostat 1D2 -- 11.............................
Thermostat Housing Assembly 1D2 -- 12............
Removal and Installation of Cooling
Fan Shroud 1D2 -- 14...........................
Removal and Installation of Radiator 1D2-- 15.......

D AEW OO M Y_2000
SECTION 1E2
M161 ENGINE ELECTRICAL
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless other -
wise noted.
TABLE OF CONTENTS
Specifications 1E2 -- 2............................
Generator Specifications 1E2-- 2..................
Starting Motor Specifications 1E2-- 2...............
Battery Specifications 1E2-- 2.....................
Fastener Tightening Specifications 1E2 -- 2..........
Maintenance and Repair 1E2 -- 3...................
On-- Vehicle Service 1E2-- 3.........................Generator 1E2-- 3...............................
Starting Motor 1E2--4...........................
Battery 1E2--5.................................
Spark Plug 1E2 -- 6..............................
Ignition Cable 1E2-- 8............................
Unit Repair 1E2 -- 11..............................
Battery 1E2--11................................