relay SSANGYONG KORANDO 1997 Service Service Manual

SSANGYONG MY2002
4F-96 ABS AND TCS
HYDRAULIC MODULATOR CONNECTOR
KAA4F310
Color
-
WHT/BLK
LT GRN/BLK
RED/BRN
BRN/YEL
YEL/DK GRN
–
BRN Pin
1
2
3
4
5
6
7
8Circuit
Not Used
Right Front Inlet Valve
Right Rear Inlet Valve
Prime Valve
Left Rear Inlet Valve
Pilot Valve
Not Used
Left Front Inlet ValveColor
DK GRN
RED
DK GRN/BRN
DK BLU/BLK
DK BLU
YEL/BLK
RED Pin
9
10
11
12
13
14
15Circuit
Left Rear Outlet Valve
Valve Relay
Right Rear Outlet
Valve
Right Front Inlet Valve
Motor Ground
Motor Relay
Left Front Outlet Valve

ABS AND TCS 4F-97
SSANGYONG MY2002
KAA4F320
Color
WHT/RED
BLK/DK GRN
YEL/DK GRN
RED/BRN
BRN
LT GRN/BLK
DK BLU/BLK
-
-
BLK/RED
BRN/BLK
BRN/YEL
BLK/LT GRN
BRN/WHT
BRN/BLK
-
-
RED/YEL
RED/BRN
-
-
-
-
-
DK GRN
DK BLU/BLK
- Pin
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27Circuit
Ignition
Relay Supply Voltage
Pilot Valve
Prime Valve
Left Front Inlet Valve
Right Rear Inlet Valve
Motor Relay Actuation
Not Used
Not Used
Left Front Ground
Right Rear Sensor
Left Rear Ground
Left Rear Sensor
Right Front Ground
Right Front Sensor
Not Used
Not Used
Torque On Demand
Motor Monitoring
Not Used
Not Used
Not Used
Not Used
Not Used
Left Rear Outlet Valve
Right Front Inlet Valve
Not UsedColor
BLK
BLK
RED/BLK
LT GRN
DK BLU
RED
DK GRN/BRN
-
BRN/RED
YEL/DK GRN
BLK/DK GRN
DK BLU
-
-
-
RED
-
-
BRN/DK GRN
-
DK GRN/YEL
-
DK BLU/WHT
YEL Pin
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51Circuit
Ground
Ground
EBD Warning Lamp
ABS Warning Lamp
TCS Warning Lamp
Left Front Outlet Valve
Right Rear Outlet
Valve
Not Used
Left Front Sensor
Valve Relay Actuation
Right Rear Ground
Acceleration Sensor
Ground
Not Used
Not Used
Not Used
Acceleration Sensor
Supply Voltage
Not Used
Not Used
Data Link Connector
Not Used
Stoplamp Switch
Not Used
Battery
Acceleration Sensor
Signal Voltage

AUTOMATIC TRANSMISSION 5A-79
SSANGYONG MY2002
DTC P1710 Air Conditioning Switch Circuit Malfunction
1Perform a TCM Diagnostic System Check.
Is the check performed?
1. Install the scan tool.
2. Turn the ignition ON, with the engine OFF.
3. Record and then clear DTCs.
4. Operate the vehicle within the conditions for
setting this DTC as specified in the text.
Does the scan tool display P1710.
1. Turn the ignition OFF.
2. Disconnect the air conditioning compressor relay
connector.
3. Turn the ignition ON.
4. Select Air Conditioning Compressor Switch on
scan tool Data List.
Is the value frequently changing?
1. Turn the ignition OFF.
2. Disconnect the TCM connector A.
3. Check the air conditioning compressor signal
circuit for an intermittent open or short and repair
as necessary.
Is a repair necessary?
1. Jumper the air conditioning compressor relay
connector terminal 30 and 87.
2. Turn the air conditioning switch ON.
Is the air conditioning compressor switch value
frequently changing?
1. Turn the ignition OFF.
2. Disconnect the TCM connector B.
3. Check the air conditioning compressor signal
circuit for an intermittent open and repair as
necessary.
Is a repair complete?
Check the fuse Ef3 for a malfunctioning and replace
as necessary?
Is a repair necessary
Check for a poor connection at the air conditioning
compressor relay and TCM connector and repair the
malfunctioning terminals as necessary.
Is a repair necessary?
Replace the air conditioning compressor relay.
Is the action complete?
1. Turn the ignition OFF.
2. Replace the TCM.
Is the action complete?
StepAction Value(s) Yes No
2
3
4
5
- Go to Step 2Go to “TCM
Diagnostic
System Check”
6
7
8
9
10
- Go to Step 3 Go to
“Diagnostic
Aids”
- Go to Step 4 Go to Step 5
- Go to Step 11 Go to Step 8
- Go to Step 6 Go to Step 7
- Go to Step 11 -
- Go to Step 11 Go to Step 9
- Go to Step 11 Go to Step 10
- Go to Step 11 -
- Go to Step 11 -

SSANGYONG MY2002
7A-8 HEATING AND VENTILATION SYSTEM
BLOWER ELECTRICAL
Refer to “Non A/C Diagrams” for electrical schematic diagram of the circuits described in this procedure.
Step
1
2
3
4
5
6
7
8
9
10
Action
Verify the customer’s complaint.
Are the customer’s concerns verified?
Does the blower run at any speed?
1. Disconnect the power connector from the blower
motor under the dashboard on the passenger side
of the vehicle.
2. Turn the ignition ON.
3. Turn the blower ON.
4. Test the voltage on the connector. The terminal
connected to the BLK/WHT wire is positive and
the terminal connected to the BLU/YEL wire is
negative.
Is the voltage within the specified range?
Replace the blower motor.
Is the repair complete?
Check fuse EF2 in the engine fuse block and F19 in
the I/P fuse block.
Is the fuse blown?
1. Turn the ignition ON.
2. Use a short detector to locate the following
possible short:
From the fuse EF2 to terminal 30 of blower
motor relay.
From the fuse F19 to terminal 86 of blower
motor relay.
From the terminal 87 of blower motor relay to
blower motor.
3. Repair any short.
4. Replace any blown fuse.
Is the repair complete?
1. Turn the ignition ON.
2. Remove the blower motor relay.
3. Using test light check the continuity between
following terminals and ground:
Terminal 30 of blower motor relay.
Terminal 86 of blower motor relay.
Does the test light come on?
Repair the open circuit.
Is the repair complete?
1. Turn the ignition OFF.
2. Set the blower motor switch at 4.
3. Using ohmmeter, measure the resistance between
terminal 85 of blower motor relay and ground.
Is the resistance within specified value?
Repair open circuit.
Is the repair complete?Yes
Go to Step 2
Go to Step 16
Go to Step 4
System OK
Go to Step 6
System OK
Go to Step 9
System OK
Go to Step 11
System OKNo
System OK
Go to Step 3
Go to Step 5
-
Go to Step 7
-
Go to Step 8
-
Go to Step 10
-
Value(s)
-
11 - 14 v
≈ 0 Ω

HEATING AND VENTILATION SYSTEM 7A-9
SSANGYONG MY2002
Blower Electrical (Cont’d)
Step
11
12
13
14
15
16
17Action
Using ohmmeter, measure the resistance between
terminal 87 of blower motor relay.
Is the resistance within specified value?
Replace the blower motor relay.
Is the repair complete?
1. Disconnect blower motor switch connector.
2. Turn the ignition switch ON.
3. Jump terminal 5 and terminal 1 of the blower
motor switch connector with jump wire.
Does the blower motor run?
Repair open circuit between terminal 87 of blower
motor relay to ground G203.
Is the repair complete?
Replace the blower motor switch.
Is the repair complete?
1. Disconnect the blower motor switch connector.
2. Turn the ignition switch ON.
3. Using test light, check the power feed between
terminal 2, 3, 4, and 5 of the blower motor switch
connector and ground.
Does the light come on?
Repair open circuit or replace the blower resister.
Is the repair complete?Yes
Go to Step 12
System OK
Go to Step 15
System OK
System OK
Go to Step 15
System OKNo
Go to Step 13
-
Go to Step 7
-
-
Go to Step 17
-Value(s)
≈ 0 Ω

SSANGYONG MY2002
7C-6 MANUAL & SEMIAUTO-HVAC
Oily clutch plate
Low voltage
Faulty electric connection or operationChecksActionClean oily plate using cleaning agent.
Charge battery or check for cause.
Check wire continuity
Check A/C switch and fan switch for continuity and
ground.
Magnetic Clutch Plays By Hand Only
Excessive clearance between
Clutch plate and clutch coilChecksActionAdjust clutch clearance (0.2-0.6mm).
DEFECTIVES IN COMPRESSOR CIRCUIT
Compressor Does Not Run
Faulty high/low pressure
Faulty A/C relayChecksActionCheck compressor magnet voltage supply.
A/C relay.
Magnetic Clutch Slips / Idles

SSANGYONG MY2002
7D-6 FATC-HAVC
FATC BLOCK DIAGRAM
INCAR SENSOR
AMBIENT SENSOR
WATER TEMPERATURE SENSOR
SUN LOAD SENSOR
TEMPERATURE SWITCH
BLOWER SWITCH
MODE SWITCH
DEFROSTER SWITCH
INTAKE SWITCH
AUTO SWITCH
A/CON SWITCH
OFF SWITCH
TEMP DOOR POSITION FEEDBACK
VOLTAGE
POWER TRANSISTOR COLLECTOR
VOLTAGE
VFD
MAX HI RELAY
POWER T/R
BLOWER
MOTOR
ECUCOMPRESSOR
MIX ACTUATORMIX DOOR
INTAKE ACTUATORINTAKE DOOR
MODE ACTUATORMODE DOOR
Airconditioner output
C
O
N
T
R
O
L
U
N
I
T

SSANGYONG MY2002
7D-14 FATC-HAVC
Rheostat
Tail lamp
Battery (+)
Power TR (B)
Power TR (C)
Temperature actuator (CCW)
IG2
Ground
Airconditioner switch ground
HI speed relay
Photo sensor (+)
Photo sensor (-)
Temperature actuator F/B
Temperature actuator (CW)
IG2
Ground Connection circuit
Pin Number and Connection Circuit
KAA7D080
Pin No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16 Connector A Connector B
Incar sensor (+)
Ambient sensor (+)
Coolant sensor (+)
Sensor voltage 5V
Sensor ground
Intake (ambient)
Intake (incar)
-
-
-
VENT
B/L
FLR
MIX
DEF
-
-
-
-
- Connection circuit
Pin No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

SECTION 9A
BODY WIRING SYSTEM
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless
otherwise noted.
TABLE OF CONTENTS
General Description.............................................9A-2
Wire Color Chart..................................................9A-2
Engine Room Fuse & Relay Box......................... 9A-3
Usage of Fuse in Engine Room Fuse Box.............9A-5
Passenger Room Fuse Box..................................9A-6
Usage of Fuse in Engine Room Fuse Box.............9A-7
Schematic and Routing Diagrams.......................9A-8
Engine Room Fuse & Relay Circuit.......................9A-8
Wiring Harness & Connector &
Ground Location................................................. 9A-11
W/H Engine Room.............................................9A-11W/H Main..........................................................9A-12
W/H Main (Floor)............................................... 9A-14
W/H Roof..........................................................9A-15
W/H Seat Heater................................................9A-16
W/H Door..........................................................9A-17
W/H Tail Gate....................................................9A-18
W/H Air-Conditioner...........................................9A-19
W/H Engine Control (Gasoline)...........................9A-20
W/H Pre-Heating (Diesel)...................................9A-21
W/H Transmission..............................................9A-22

BODY WIRING SYSTEM 9A-3
SSANGYONG MY2002
ENGINE ROOM FUSE & RELAY BOX
Position Of Relay And Fuse (Front View)
KAA9A010