relay SSANGYONG KORANDO 1997 Service Workshop Manual

SSANGYONG MY2002
9A-4 BODY WIRING SYSTEM
Position Of Relay And Fuse (Rear View)
KAA9A020

SSANGYONG MY2002
9A-8 BODY WIRING SYSTEM
SCHEMATIC AND ROUTING DIAGRAMS
ENGINE ROOM FUSE & RELAY CIRCUIT (1 OF 3)
KAA9A040

BODY WIRING SYSTEM 9A-9
SSANGYONG MY2002
ENGINE ROOM FUSE & RELAY CIRCUIT (2 OF 3)
KAA9A050

SSANGYONG MY2002
9A-10 BODY WIRING SYSTEM
ENGINE ROOM FUSE & RELAY CIRCUIT (3 OF 3)
KAA9A060

BODY WIRING SYSTEM 9A-13
SSANGYONG MY2002
1 C351
2 S201
3 G201
4 G202
5 Auto down unit
6 HLLD switch
7 OSRV switch
8 Rear wiper & washer switch
9 C201
10 Clutch switch “A”
11 Clutch switch “B” (Gasoline E/G)
12 Stop lamp switch
13 Dimmer & passing switch
14 Turn signal,FRT fog lamp & Light switch
15 Wiper switch
16 J201
17 C202
18 Immobilizer antenna
19 Ignition switch
20 Cruise control switch
21 Key reminder switch
22 C203
23 Acceleration pedal sensor
24 Kick down switch
25 REKES
26 ADD’ (LH)
27 Diagnosis connector
28 Brake fluid switch
29 Locking hud solenoid (TCCU)
30 C116
31 Cluster “D”
32 Cluster “C”
33 Cluster “B”
34 Cluster “A”
35 J202
36 J202
37 J203
38 S203
39 4WD switch
40 Hazard switch
41 Defroster switch
42 ECS switch
43 Antenna feeder cable
44 S204
45 Audio
46 DRL unit
47 SDM
48 G204
49 C204
50 Chime Bell
51 Buzzer
52 Acceleration sensor
53 G203
54 Cigar lighter55 Central door lock relay
56 BTSI solenoid
57 A/Tsocket
58 BTSI “P” position sw
59 Mode switch
60 Shift motor
61 Speed sensor & clutch coil
62 VSS
63 C301
64 C302
65 C303
66 C304
67 TCM
68 TOD Resistor (Gasoline E/G)
69 G301
70 TOD or TCCU
71 FRT LH seat belt sw
72 Parking brake sw
73 W/D Burglar connector
74 Seat heater switch
75 STICS
76 G303
77 ECS
78 OVPR (Gasoline E/G)
79 C305
80 Seat belt sw (FRT RH)
81 EBCM (ADD)
82 G303
83 C205
84 Thermo amp
85 Passenger inflator
86 Vertical sensor
87 Lateral sensor
88 Front wiper motor
89 Siren
90 O2 sensor 1 / (Gasoline E/G)
91 EBCM (ABS) & Modulator (ABD)
92 J105
93 C113
94 C112
95 EGR solenoid (Diesel E/G)
96 C114 (Gasoline E/G)
97 C115 (Gasoline E/G)
98 J204 (Gasoline E/G)
99 S205
100 J205 (Gasoline E/G)
101 Antenna feeder cable
102 Auto antenna
103 C206
104 ECM (GSL) or Immobilizer unit (DSL)
105 EGR control unit (Diesel E/G)
106 G205
107 C361
108 O2 sensor 2 (Gasoline E/G)

BODY WIRING SYSTEM 9A-19
SSANGYONG MY2002
W/H AIR - CONDITIONER
1 Mode actuator
3 Intake actuator
4 Blower motor
5 Resistor6 Blower relay
7 A/CON switch
8 Control pannel
9 Blower switch
KAA9A140

BODY WIRING SYSTEM 9A-21
SSANGYONG MY2002
W/H PRE - HEATING (DIESEL)
1 Preheating time control relay
3 Glow plug 1
4 Glow plug 2
5 Glow plug 36 Glow plug 4
7 Glow plug 5 (662 LA only)
8 Engine coolant temperature sensor (Gauge)
KAA9A160

SECTION 9B
LIGHTING SYSTEM
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless
otherwise noted.
TABLE OF CONTENTS
Description and Operation...................................9B-2
Head Lamps - ON Reminder................................9B-2
Head Lamps........................................................9B-2
Daytime Running Lamps......................................9B-2
Parking and Turn Signal Lamps...........................9B-2
Fog Lamps..........................................................9B-2
Rear Combination Lamps.....................................9B-2
Center High-Mounted Stop Lamp.........................9B-2
Backup Lamps....................................................9B-3
License Plate Lamps ...........................................9B-3
Interior Room Lamps ...........................................9B-3
Luggage Lamps..................................................9B-3
Components Locator............................................9B-4
Diagnostic Information and Procedure...............9B-5
Head Lamps........................................................9B-5
Fog Lamps..........................................................9B-7
Tail Lamps..........................................................9B-8
Interior Room and Luggage Lamps....................9B-11
Door Courtesy Lamps ........................................9B-13
Cigar Lighter......................................................9B-14
Repair Instructions..............................................9B-15
On-Vehicle Service Unit Repair..............................9B-15
Head Lamps......................................................9B-15Front Combination Lamp....................................9B-16
Center High-Mounted Stop Lamp.......................9B-16
Rear Combination Lamps...................................9B-17
Fog Lamps........................................................9B-17
Interior Courtesy Lamp .......................................9B-18
Door Courtesy Lamp ..........................................9B-18
Luggage Lamp..................................................9B-19
License Plate Lamps .........................................9B-19
Specifications.....................................................9B-20
Bulb Usage Chart..............................................9B-20
Fastener Tightening Specifications.....................9B-20
Schematic and Routing Diagrams.....................9B-21
Head Lamp Leveling Device (HLLD) : Gasoline ..9B-21
Head Lamp Leveling Device (HLLD) : Diesel......9B-22
Tail Lamp Relay Circuit Position Lamp,
Tail Lamp, License Lamp................................9B-23
Illumination Switch.............................................9B-24
Turn Signal Lamp...............................................9B-25
Front Fog Lamp.................................................9B-26
Rear Fog Lamp..................................................9B-27
Stop Lamp, BTSI (Brake Transmission
Shift Interlock) - Metal Top..............................9B-28
Stop Lamp, BTSI (Brake Transmission
Shift Interlock) - Soft Top.................................9B-29

LIGHTING SYSTEM 9B-5
SSANGYONG MY2002
DIAGNOSTIC INFORMATION AND PROCEDURE
HEAD LAMPS
Low-Beam Headlamps are Inoperative, High-Beam Headlamps Are OK
Step
1
2
3
4
5
6
7
8
9
10Action
Check fuses EF21 and F12.
Are fuses EF21 or F12 blown?
1. Check for a short circuit and repair if necessary.
2. Replace the fuse.
Is the repair complete?
Check the voltage at fuses EF21 and F12.
Dose the voltage available at fuses EF21 and F12
equal the value specified?
Remove the headlamp relay (Low) and temporarily
substitute a known good relay such as the fog lamp
relay or the illumination lamp relay.
1. Return the substituted relay to its original position.
2. Replace the inoperative headlamp relay (Low).
Is the repair complete?
1. Return the substituted relay to its original position,
but do not reinstall the handlamp relay (Low)
2. Using a voltmeter or test lamp, check for the
headlamp relay socket terminal 30.
Does the battery voltage available at the headlamp
relay (Low) socket equal the specified value?
Repair the open circuit between fuse EF20 and the
headlamp relay (Low).
Is the repair complete?
Replace the faulty headlamps.
Is the repair complete?
Check the voltage between fuses EF21 or F12 and the
headlamp relay.
Does the voltage available at fuses EF21 and F12
equal the specified value?
Repair the open circuit between fuses EF21 and F12
and the headlamp relay.
Is the repair complete?Yes
Go to Step 2
System OK
Go to Step 4
Go to Step 5
System OK
Go to Step 8
System OK
System OK
System OK
System OKNo
Go to Step 3
-
Go to Step 9
Go to Step 6
-
Go to Step 7
-
-
Go to Step 10
- Value(s)
-
-
11 - 14 v
-
-
0 Ω
-
-
11 - 14
-
High-Beam Headlamps Are Inoperative, Low-Beam Headlamps Are OK
Step
1
2
3Action
Check fuse F12, and EF23.
Is fuse F12 blown, or EF23?
1. Check for a short ciruit and repair if necessary.
2. Replace the fuse.
Use an ohmmeter to sheck continuity between the
fuse F12.
Does the ohmmeter indicate the specified value?Yes
Go to Step 2
System OK
Go to Step 4No
Go to Step 3
-
Go to Step 5 Value(s)
-
-
0 Ω

LIGHTING SYSTEM 9B-7
SSANGYONG MY2002
Step
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15Action
Check fuse EF12.
Is EF12 blown.
1. Check for a short circuit and repair it, if
necessary.
2. Replace the fuse.
Is the repair complete?
Use a voltmeter or test lamp to check fuse EF12.
Does the battery voltage available at fuse EF12 equal
the specified value?
Repair the open circuit from the battery to fuse EF12.
Is the repair complete?
Remove the fog lamp relay and temporarily substitute
a known good relay such as the headlamp relay or the
illumination lamp relay.
1. Return the substituted relay to its original position.
2. Replace the inoperative fog lamp relay.
Is the repair complete?
1. Return the substituted relay to its original position,
but do not reinstall the fog lamp relay.
2. Using a voltmeter or test lamp, check the fog lamp
relay socket terminal 30.
Does the battery voltage available at the fog lamp
relay socket equal the specified value?
Repair the open circuit between fuse EF12 and the fog
lamp relay.
Is the repair complete?
At the fog lamp relay socket, use an ohmmeter or test
lamp to verify that the connector for relay terminal 85
is connected to ground.
Does the resistance equal the specified value?
Repair the ground circuit for the fog lamp relay.
Is the repair complete?
With the fog lamp relay reinstalled and the switch on,
test for voltage at the fog lamp connector.
Does the battery voltage available at the fog lamp
connector equal the specified value?
Repair the open circuit between the fog lamp relay
terminal 87 and the fog lamps.
Is the repair complete?
Use an ohmmeter or test lamp to check the ground at
the ground side of the fog lamp connector.
Does the resistance equal the specified value?
Repair the fog lamp ground circuit.
Is the repair complete?
Replace the faulty fog lamp bulbs.Is the repair
complete?Yes
Go to Step 2
System OK
Go to Step 5
System OK
Go to Step 6
System OK
Go to Step 9
System OK
Go to Step 11
System OK
Go to Step 13
System OK
Go to Step 15
System OK
System OKNo
Go to Step 3
-
Go to Step 4
-
Go to Step 7
-
Go to Step 8
-
Go to Step 10
-
Go to Step 12
-
Go to Step 14
-
- Value(s)
-
-
11 - 14 v
-
-
-
11 - 14 v
-
0 Ω
-
11 - 14 v
-
0 Ω
-
-
FOG LAMPS
Fog Lamps Inoperative