engine SSANGYONG KORANDO 1997 Service Repair Manual

OM600 ENGINE MECHANICAL 1B3 -- 71
D AEW OO M Y_2000
CRANKSHAFT END COVER
Preceding Work : Removal of flywheel and driven plate.
1 Crankshaft Flange
2 End Cover Clean, Loctite 573..............
3 Bolt 10N∙m, Loctite 573 ...................4 Radial Seal Replace.......................
5 Dowel Sleeve
6Bolt 10N∙m (89 lb-in), Loctite 573 ..........

1B3 -- 72 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
Tools Required
601 589 03 43 00 Oil Seal Assmbler
Removal Procedure
1. Remove the bolts (3, 6) from end cover, By pulling
out the lugs (arrow), remove the cover.
Notice
Be careful not to damage the oil pan gasket.
2. Remove the radial seal (4) with care not to damage
thesealingsurface.
Installation Procedure
1. Thoroughly clean the sealing surface of end cover
and apply Loctite 573.
2. Clean the groove of radial seal.
3. Apply Loctite 573 on the bolts and install the end
cover.
Tightening Torque10 N∙m(89lb-in)
Notice
Be careful not to damage the oil pan gasket.
4. Install the inner oil seal assembler to the crankshaft
flange.
Oil Seal Assembler 601 589 03 43 00

OM600 ENGINE MECHANICAL 1B3 -- 73
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5. Coat a little oil on the sealing lip of new radial seal
and contacting surface.
Notice
Don’t use grease.
6. Insert the new radial seal (4) onto the oil seal as-
sembler (7).
Notice
The sealing lip of the repair radial seal is offset to the
inside by 3mm to ensure that it does not run in any
groove which the standard radial seal may have left
on the crankshaft flange.
A Standard Radial Seal
B Repair Radial Seal
7. Install the outer oil seal assembler on he seal and by
tightening the bolts, press the radial seal into the
end cover as far as the stop.
Notice
The seal must be positioned exactly at right angles
in the end cover to ensure that it provides a proper
seal.
Oil Seal Assembler 601 589 03 43 00

1B3 -- 74 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
VIBRATION DAMPER AND HUB
Preceding Work : Removal of the cooling fan
Removal of poly V-- belt
1 Bolt 10N∙m (89 lb-in) .....................
2 Cooling Fan Belt Pulley
3 Socket Bolt 23N∙m (17 lb-ft) ................
4 Crankshaft Belt Pulley
5 Vibration Damper6 Bolt 200N∙m (148 lb-ft) + 90_ ..............
7Washer
8 Straight Pin
9Hub
10 Oil Pan

OM600 ENGINE MECHANICAL 1B3 -- 75
D AEW OO M Y_2000
Sectional View
3 Socket Bolt
4 Crankshaft Belt Pulley
5 Vibration Damper
6Bolt
7 Washer
8 Straight Pin9Hub
11 Radial Seal
12 Timing Gear Case Cover
13 Key
14 Crankshaft Sprocket
16 Crankshaft
Notice
The mounting position of vibration damper is fixed by
straight pin (8).
Tools Required
602 589 00 40 00 Engine Lock
103589003000 Puller

1B3 -- 76 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
Removal Procedure
1. Remove the starter motor and install the engine lock
into the wheel ring gear.
Engine Lock 602 589 00 40 00
2. Remove the poly V-- belt.
3. Remove the cooling fan.
Notice
Keep the fan in vertical position.
4. Remove the cooling fan belt pulley (2).
5. Place alignment marks (arrow) on the vibration
damper (5) and crankshaft belt pulley (4).
6. Remove the timing sensor bracket.
Notice
Remove if necessary.

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7. Remove the socket bolts (3) and then remove the
belt pulley (4) and vibration damper (5).
8. Remove the washer and bolt.
9. Remove the hub by using a puller.
Puller 103 589 00 33 00
10. Replace the radial seal.

1B3 -- 78 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
Installation Procedure
1. Install the hub.
Notice
Exactly align the woodruff key and the groove of hub
(arrow).
2. Install the washer (7) and tighten the bolt (6).
Washer (new) :1 EA200 N∙m (148 lb-ft) + 90_
3. Install the vibration damper.
Notice
Exactly align and insert onto the straight pin.
4. Install the belt pulley.
Tightening Torque25 N∙m (18 lb-ft)
Notice
Align the alignment marks.

OM600 ENGINE MECHANICAL 1B3 -- 79
D AEW OO M Y_2000
5. Install the timing sensor bracket.
Notice
See the ’TDC setting’.
6. Install the cooling fan pulley.
Tightening Torque10 N∙m(89lb-in)
7. Install the cooling fan.
8. Install the fan belt.
9. Remove the engine lock.

1B3 -- 80 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
CRANKSHAFT FRONT RADIAL SEAL
1 Radial Seal
2 Timing Case Cover3 Woodruff Key
Tools Required
601589031400 Sleeve