engine SSANGYONG KORANDO 1997 Service Repair Manual

OM600 ENGINE MECHANICAL 1B3 -- 91
D AEW OO M Y_2000
Notice
If the max. length of bolts(L) exceed 63.8mm, re-
place them.
19. Coat the new crankshaft with engine oil and place it
on the crankcase.
20. Install the crankshaft bearing caps according to
marking and tighten the bolts.
Tightening Torque55 N∙m (41 lb-ft) + 90_
Notice
Install from No. 1 cap.
22. Rotate the crankshaft with hand and check whether
it rotates smoothly.
23. Measure crankshaft bearing axial clearance.
Clearance0.100 -- 0.245 mm
Notice
If the clearance is out of standard, adjust the axial
clearance of crankshaft bearing by replacing the
thrust washers.
Dial Gauge 001 589 53 21 00
Dial Gauge Holder 363 589 02 21 00
Notice
The same thickness of thrust washers should be
installed on both sides of the thrust bearing.

1B3 -- 92 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
24. Insert the new connecting rod bearing shells into the
connecting rod and connecting rod bearing cap and
tighten the 12--sided stretch bolts (11).
Tightening Torque40 N∙m (30 lb-ft) + 90_
25. Measure inner diameter of connecting rod bearing.
26. Measure connecting rod bearing journal diameter
(K).
Notice
Refer to measurement of the crankshaft bearing
journal diameter.
27. Measure the radial clearance (L) of the connecting
rod bearing.
Example) Measured value ’J’ = 47.700mm
Measured value ’K’ = 47.653mm
——————————————
Clearance ’L’ = 0.047mm
Radial Clearance ’L’0.026 -- 0.068mm
Notice
If the clearance is out of standard, adjust the radial
clearance of connecting rod bearing by replacing the
connecting rod bearing shells.
28. Remove the connecting rod bearing cap.
29. Install the piston.
30. Rotate the crankshaft by hand and check whether it
rotates smoothly.
31. If the bearings are damaged,
-- replace the oil presser relief valve.
-- clean the oil pump and oil filter housing carefully
and replace the hose if necessary.
Notice
After assembling the engine, check the camshaft
timing, adjust the start of fuel injection and check the
TDC sensor bracket setting.
32. Fill oil and run the engine and then check the oil
pressure and oil level.
Notice
Install the original oil filter element and then change
the engine oil and oil filter element after 1,000 --
1,500km.

OM600 ENGINE MECHANICAL 1B3 -- 93
D AEW OO M Y_2000
FLYWHEEL
Preceding Work : Removal of transmission
Removal of the clutch
1OilPan
2 Straight Pin
3 Flywheel4 12-- Sided Stretch Bolt
Check, 45N∙m (33 lb-ft)+90_ ...............
5 Drive Plate (Automatic Transmission)
6 Flywheel (Automatic Transmission)

1B3 -- 94 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
OM662LA OM661LA
DManual transmission flywheel
DAutomatic transmission flywheel

OM600 ENGINE MECHANICAL 1B3 -- 95
D AEW OO M Y_2000
Tools Required
602 589 00 40 00 Engine Lock
Removal & Installation Procedure
1. Install the engine lock.
Engine Lock 602 589 02 40 00
2. Remove the 12-- sided stretch bolts (4).
Installation Notice
Tightening Torque45 N∙m (33 lb-ft) + 90_
Notice
If the length ’L’ of bolts exceeds 22.5mm, replace
the bolts.
3. Remove the flywheel (3), if equipped with manual
transmission.
Installation Notice
Correctly align the position of dowel pin (2).

1B3 -- 96 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
4. Remove the flywheel (6) and driven plate (5), if
equipped with automatic transmission.
Installation Notice
Correctly align the position of dowel pin (2).
5. Installation should follow the removal procedure in
the reverse order.

OM600 ENGINE MECHANICAL 1B3 -- 97
D AEW OO M Y_2000
MACHINING OF FLYWHEEL
1 Flywheel
OM662LA OM661LA
Machining of Flywheel
Notice
Flywheels which have scorch marks, scoring or
cracksintheclutchsurfaceshouldbemachinedby
grinding or precision-- turning. If the scores or cracks
are severe than permissible specifications, replace
the flywheel.
Distance ’a’19.3 -- 19.5 mm
Distance’b’New16.6 mmDistance ’b’Repair up to15.6 mm
Max. axial runout0.05 mm
DWhen machining the clutch surface ’A’, the mounting
surface (B) for the clutch pressure plate should also
be machined in accordance with ’A’ to keep the dis-
tance ’a’.
DDo not machine under ’b’ value.
DWhen machining, fix the flywheel exactly not to ex-
ceed the standard runout.

1B3 -- 98 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
FLYWHEEL RING GEAR
Preceding Work : Removal of flywheel
1 Ring Gear
2 Flywheel3 Centering Collar Diameter
Tools Required
001 589 53 21 00 Dial Gauge
363 589 02 21 00 Dial Gauge Holder

OM600 ENGINE MECHANICAL 1B3 -- 99
D AEW OO M Y_2000
Replacement Procedure
1. Drill a hole into the ring gear (1) (arrow) and snap
with a chisel.
2. Thoroughly clean the collar surfaces of ring gear.
3. Measure diameter (a) of centering collar.
Diameter ’a’275 + 0.5mm
Notice
If out of standard, replace the flywheel.
4. Heat up the new ring gear up to 220_C by using a
heating device.
Notice
Use temperature measuring chalk.
5. Install the new ring gear (1) onto the flywheel by us-
ingadrift.

1B3 -- 100 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
6. Measure axial runout of ring gear (1) on a surface
plate.
LimitMax. 0.4mm
Notice
For correct measurement, put the flywheel on the
flat measuring board.
Dial Gauge 001 589 53 21 00
Dial Gauge Holder 363 589 02 21 00