cooling SSANGYONG MUSSO 1998 Workshop Owner's Manual

1B2-42 M161 ENGINE MECHANICAL
10. Remove the cylinder head bolts in the reverse order of
the numerics (No.10 ® No.1).
Installation Notice
Tighten the bolts as numerical order with specified torque
(No.1 ® No.10).
Holder 104 589 00 40 00
1 Cylinder Head Bolt
2 M8 X 35 Bolt & Washer
3 Bearing Cap
4 Engine Hoist
5 Gasket
6 Hanger Bracket
Tightening Torque1st step 55 ± 5 Nm
2nd step + 90°
3rd step + 90°
11. Remove the No. 1 bearing cap of the exhaust camshaft.
Installation Notice
Tightening Torque 22.5 - 27.5 Nm
12. Install the special tool (05) on the bearing cap removed
place and hook the engine hoist into them and remove
the cylinder head carefully.
13. Check the cylinder head mating surface and clean the
crankcase head bolt mounting hole.
14. Replace the cylind head gasket with new one.Notice
Operate during engine cooling.

M161 ENGINE MECHANICAL 1B2-49
BELT PULLEY AND VIBRATION DAMPER
Preceding Work : Removal of cooling fan and viscous clutch
Removal of fan shroud
Removal of drive belt
1 Center Bolt
(M18 X 55) ....................... 1st step 200-220 Nm
2nd step 90° + 10° rotation added
2 Vibration Damper Disk5 Vibration Damper Assembly
6 Key

1B3-2 OM600 ENGINE MECHANICAL
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
N
· ·· ·
·m
28 - 47
30
3 - 7
8 - 18
20 - 34
30
70 - 80
81 - 84
50 - 75
N
· ·· ·
·m
10
23
200 / 90°
10
55 / 90°
45 / 90°
25 / 90°
25
N
· ·· ·
·m
35 / 90°
N
· ·· ·
·m
45 / 90°Application
Skid Plate Bolt
Drain Plug Bolt
Coolong Fan Shroud Bolt
Control Linkage Nut
Clutch Linkage Cylinder Nut
Exhaust Manifold Bolt
Propeller Shaft Bolt & Nut (Axle)
Propeller Shaft Bolt & Nut(T/C)
Engine Mounting Nut
Application
Cooling Fan Belt Pulley Bolt
Socket Bolt
Tighten The Bolt
End Cover Bolt
Crankshaft Bearing Cap Bolt
Ball Bearing
Camshaft Sprocket Bolt
Oil Pump Sprocket Bolt
Application
Connecting Rod Bolt
Application
12-Sided Stretch Bolt
Engine Assembly
Crankshaft Assembly
Piston
Flywheel
Cylinder Head
Application
Prechamber Threaded Ring
Cylinder Head Cover Bolt
Fuel Injsction Pipe Nut
Socket Bolt
Fuel Filter Pipe Bolt
Idle Pulley Bolt
Damper BoltN
· ·· ·
·m
130
10
18
25
25
23
21

OM600 ENGINE MECHANICAL 1B3-9
601 589 02 23 00
Go/No Go Gauge
105 589 03 15 00
Drift (for Intake)601 589 06 15 00
Drift (for Exhaust)
SPECIAL TOOLS TABLE (Cont’d)
601 589 05 15 00
Drift (for Intake)
103 589 02 15 00
Drift (for Exhaust)
346 589 00 63 00
Super Cooling Box000 589 21 53 00
Reamer (for Intake)000 589 10 53 00
Reamer (for Exhaust)

1B3-14 OM600 ENGINE MECHANICAL
9. Loosen the bolt and remove the coolant pipe and cooling
fan shroud.
10. Remove the hoses (air intake to intercooler, intercooler to
intake duct). 8. Disconnect the upper coolant hose from the radiator.
Tightening Torque 3 -7 Nm
11. Remove the pipes connected to intercooler.

OM600 ENGINE MECHANICAL 1B3-23
TENSIONING DEVICE
Preceding Work : Removal of cooling fan
1 Bolt............................................................21Nm
2 Damper
3 Nut .............................................................21Nm
4 Tensioning Lever
5 Guide Rail Pin
6 Bolt
7 Poly V-Belt
8 Belt Pulley
9 Bolt............................................................10Nm10 Tensioning Pulley
11 Socket Bolt................................................29Nm
12 Closing Cover
13 Washer
14 Tensioning Lever
15 Fit Bolt .....................................................100Nm
16 Closing Cover
17 Spring
1 8 Bolt............................................................20Nm

OM600 ENGINE MECHANICAL 1B3-37
CYLINDER HEAD
1 Fuel Injection Pipe.....................................18Nm
2 Cylinder Head
3 Gasket ................................................... Replace
4 Bolt............................................................25Nm
5 Washer
6 Clamp
7 Heater Feed Pipe
8 Bolt
9 Washer
1 0 Bolt
11 Nozzle Washer....................................... Replace
12 Fuel Injection Nozzle............................35-40 Nm
13 Hexagon Socket Bolt................................. 25 Nm
14 Washer
1 5 Bolt........................................................... 25 Nm
16 Cylinder Head Bolt..............................See Table
17 Cylinder Head Cover
1 8 Bolt........................................................... 10 Nm
19 Gasket
2 0 Camshaft21 Camshaft Drive Sprocket....................... Replace
22 Washer
23 Bolt(12-Sided) ..................................25Nm + 90°
24 Sliding Rail
25 Sliding Rail Pin
26 Sliding Rail Pin
27 Chain Tensioner....................................... 80 Nm
28 Gasket ................................................... Replace
29 Cooling Fan.............................................. Check
30 Hexagon Socket Bolt................................. 45 Nm
31 Tensioning Lever
3 2 Bolt........................................................... 25 Nm
3 3 Bolt
34 Nut ............................................................ 23 Nm
35 Fuel Filter
36 Turbo Charger
37 Intake Duct
38 Gasket ................................................... Replace
39 Intake Manifold

1B3-40 OM600 ENGINE MECHANICAL
Disassembly Procedure
1. Completely drain the coolant from the radiator and cylinder
block.
2. Remove the cooling fan shroud.
3. Hold the fan with counter holder and remove the bolt and
then remove the cooling fan.
Notice
Keep the fan in vertical position.
Counter Holder 603 589 00 40 00
5. Remove the nut.
6. Remove the nut on the tensioning lever and insert the
rod(F12 ´ 180mm). By pushing the rod to the arrow direction,
pull back the bolt.
7. Push the tensioning lever to the opposite direction to release
the spring tension and remove the poly V-belt. 4. Remove the bracket oil dipstick tube.

1B3-62 OM600 ENGINE MECHANICAL
43. By inserting a rod into the tensioning lever upper hole and
pulling the rod, install the bolt and then tighten the nut.
44. Install the oil dipstick tube bracket.
Tightening Torque 10 Nm
45. Hold the cooling fan with the counter holder and tighten
the bolt.
42. Install the poly V-belt.
Notice
Be careful not to contaminate the belt.
Tightening Torque 23 Nm

OM600 ENGINE MECHANICAL 1B3-63
TIMING CASE COVER
Preceding Work : Removal of the cooling fan
Rmoval of the V-belt tensioning device
Removal of the vibration damper and hub
Removal of the alternator
1 Bolt............................................................10Nm
2 Cylinder Head Cover
3 Gasket ................................................... Replace
4 Socket Bolt................................................25Nm
5 Fuel Filter
6 Square Nut
7 Oil Pan
8 Socket Bolt................................................10Nm
9 Bolt.................................................... M6 : 10Nm
M8 : 23Nm
10 Power Steering Pump
11 Bolt
12 Belt Pulley1 3 Bolt............................................................32Nm
14 Timing Case Cover
1 5 Bolt............................................................23Nm
16 Alternator Bracket
1 7 Bolt............................................................45Nm
1 8 Bolt............................................................25Nm
1 9 Bolt............................................................10Nm
20 Closing Cover
21 Socket Bolt................................................23Nm
22 Guide Pulley
2 3 Bolt.............................................................. 9Nm
24 Guide Pulley Bracket
25 Nut .............................................................23Nm