SSANGYONG MUSSO 1998 Workshop Owner's Guide
MUSSO 1998
SSANGYONG
SSANGYONG
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SSANGYONG MUSSO 1998 Workshop Owner's Guide
Page 933 of 1463
4B-4 MASTER CYLINDER
6. Loosen the nut of booster and remove the booster from the
dash panel.
Installation Notice
Tightening Torque 8 - 18 Nm
7. Installation should follow the removal procedure in the
reverse order.
8. Add the fluid and bleed.
9. If necessary, adjust the pedal height, pedal stroke and free
play.
Page 937 of 1463
4C-4 POWER BOOSTER
6. Loosen the nut of booster and remove the booster from the
dash panel.
Installation Notice
Tightening Torque 8 - 18 Nm
7. Installation should follow the removal procedure in the
reverse order.
8. Add the fluid and bleed.
9. If necessary, adjust the pedal height, pedal stroke and free
play.
Page 938 of 1463
POWER BOOSTER 4C-5
PEDAL STROKE INSPECTION
1. Start the engine and stop it after one or two minutes.
Depress the brake pedal several times.
If the pedal goes down furthest the first time, but gradually
rises after the second or third time, brake booster is normal.
If there is no change in pedal stroke, the brake booster is
abnormal.
2. Depress the brake pedal several times with engine stopped,
and depress the brake pedal and start the engine. If the
pedal goes down slightly, the booster is normal.
3. Depress the brake pedal with engine running, and stop it
with the pedal depressed. If there is no change in pedal
height during 30 sec., the booster is normal.
Page 1165 of 1463
5C-12 CLUTCH
Inspection Procedure
1. Clutch Cover
lCheck the diaphragm spring tip for wear and height
unevenness.
lCheck the pressure plate surface for wear, crack and
discoloration.
lCheck the strap plate rivet for looseness and replace
the clutch cover if loosened.
Unevenness Limit 0.8 mm
2. Clutch Disc
lCheck the facing for rivet looseness, excessive runout,
sticks, oil and grease.
lMeasure the rivet head depth.
If out limit, replace the disc.
3. Clutch Release Bearing
lThe release bearing is permanently lubricated and
requires no cleaning.
lCheck the bearing for sticks, damage, abnormal noise,
turning drag and wear.
4. Release Fork
lIf there is abnormal wear in contact point with bearing,
replace the release fork.
Wear Limit 0.3 mm
Page 1169 of 1463
5C-16 CLUTCH
Inspection Procedure
1. Pedal Stroke (A).
Notice
To adjust the pedal stroke, loosen the lock nut (H) of the
interlock switch (G) and turn the two lock auto until the stroke
is correct.
Max. Stroke 158 mm
2. Pedal Height (B).
Notice
To adjust the pedal height, loosen the lock nut (C) of the
stopper bolt(D) and turn the stopper bolt until the height is
correct.
Height (From the Floor Carpet) 147 - 187 mm
3. Pedal Free Play (E).
Notice
To adjust the pedal free play, loosen the lock nut (F) of the
master cylinder and turn the push rod until the free play is
correct.
4. Check the fulcrum pin and the bushing for wear, the pedal
for bending and the spring for damage.
Free Play 5 - 10 Nm
Page 1352 of 1463
9A-26 BODY WIRING SYSTEM
DRIVER'S SEAT
1 Main Wiring Connector
2 Tilt Motor
3 Heater Control Unit
4 Height Motor5 Slide Motor
6 Back Seat Wiring Connector
7 Seat Heater
8 Driver Seat Switch
Page 1382 of 1463

SECTION 9H
SEATS
Caution: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise
noted.
TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . 9H-1
General Specifications . . . . . . . . . . . . . . . . . . 9H-1
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . 9H-2
Schematic and Routing Diagrams . . . . . . . . 9H-3
Power Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . 9H-3
Seat Warmer . . . . . . . . . . . . . . . . . . . . . . . . . . 9H-4Seat Belt & Tension Reducer Circuit . . . . . . . . 9H-5
Component Locator . . . . . . . . . . . . . . . . . . . 9H-6
Front Seat & Rear Seat . . . . . . . . . . . . . . . . . 9H-6
Maintenance and Repair . . . . . . . . . . . . . . . 9H-7
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . 9H-7
SPECIFICATIONS
GENERAL SPECIFICATIONS
Slide
Tilt
Height
Tilt and Height(up)
Slide
Slide
Tilt and Height
Load Rating
Operating Temperature Range
Switch Operating Force Application
Deseription
DC11 - 15V
-30°C - 80°C
20 ± 7mm/sec
10.6 ± 5mm/sec
7 ± 2mm/sec
Tilt:35 ± 2mm, Height:35 ± 2mm
Forward:230mm
Less Then 7A
Less Then 7A
DC12V 1A
-30°C - 80°C
0.3 - 0.7Kgf Operating Voltage
Operating Temperature Range
Seat Operating Speed(at 13.5V)
Seat Operating Distance
Operating Current(at 13.5V)
Seat Heater Switch
Page 1388 of 1463
SEATS 9H-7
MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
1 Slide Adjusting Motor
2 Height Adjusting Motor
3 Tilt Adjusting Motor
4 Recline Adjusting Motor5 Driver's Power Seat Recline Switch
6 Driver's Power Seat Switch(Slide, Height, Tilt)
7 Seat Heater Control Unit
8 Seat Heater Switch
Page 1389 of 1463
9H-8 SEATS
Power Seat Connector and Connection Circuit
Driver's Power Seat Switch
Size and Color
1.25LB
1.25Br
1.25Y
1.25BR
1.25B
1.25BW
1.25LB
1.25LY
1.25G
1.25BYConnection Circuit
Tilt (UP)
Tilt (DOWN)
Slide (RR)
Slide (FRT)
Ground
Battery (+)
Recline (RR)
Recline (FRT)
Height (UP)
Height (DOWN) No.
1
2
5
6
7
10
11
12
13
14
Page 1420 of 1463
9P-6 DOORS
Adjustment Procedure
1. Adjust the striker in forward / rearward and left / right
directions. Adjust striker height by increasing / decreasing
the shims.
2. Adjust the position of the striker as described above.
3. Adjust the position of the safety hook as described above.