torque SSANGYONG MUSSO 1998 Workshop Repair Manual

0B-2 GENERAL INFORMATION
661LA
4Cylinder
DIESEL
89
92.4
2299
22:1
101/4000
21.5/2400 Application
Engine Type
Bore (mm)
Stroke (mm)
Total Displacement (cc)
Compression Ratio
Maximum Power (ps/rpm)
Maximum Torque (kg.m/rpm)
Engine
662NA
5Cylinder
DIESEL
89
92.4
2874
22:1
95/4000
19.6/2400662LA
5Cylinder
DIESEL
89
92.4
2874
22:1
120/4000
25.5/24002.0L DOCH
4Cylinder
GASOLINE
89.9
78.7
1998
9.6:1
135/5500
19.3/40002.3L DOCH
4Cylinder
GASOLINE
90.9
88.4
2295
10.4:1
149/5500
22.4/40003.2L DOCH
6Cylinder
GASOLINE
89.9
84
3199
10:1
222/5500
31.6/3750
661LA
TREMEC
T5
3.969
2.341
1.457
1.000
0.851
3.705
4.55
3.4 Application
Ignition Type
Ignition Timing (BOTH)
Ignition Sequence
Spark Plug Gap (mm)
Spark Plug Maker
Spark Plug Type
Ignition System
Clutch - Manual Type
2.0L DOHC
6° ± 2°
1-3-4-2
0.8 ± 0.12.3L DOHC
6° ± 2°
1-3-4-2
0.8 ± 0.12.0L DOHC
8° ± 2°
1-5-3-6-2-4
0.8 ± 0.1 Distributorless Ignition
Bosch, Chapion, Beru
F8DC4(BOSCH)
C11YCC(CHAMPION)
14F8DU4(BERU)
661LA
225
150
9.2
662NA
225
150
9.2662LA
240
150
9.22.0L DOHC
225
150
9.22.3L DOHC
225
150
9.23.2L DOHC
240
155
9.3 Application
Type
Outside Diameter (mm)
Inside Diameter (mm)
Thickness
Fluid
Single Dry Diaphram
Common use :Brake Fluid
Application
Maker
Type or Model
Gear Ratio : 1st
2nd
3rd
4th
5th
Reverse
Final Drive Ratio
Oil Capacity (L)
Manual Transmission
662NA
TREMEC
T5
3.969
2.341
1.457
1.000
0.851
3.705
4.55
3.4662LA
TREMEC
T5
3.969
2.341
1.457
1.000
0.851
3.705
4.27
3.42.0L DOHC
TREMEC
T5
3.969
2.341
1.457
1.000
0.851
3.705
4.55
3.42.3L DOHC
TREMEC
T5
3.969
2.341
1.457
1.000
0.851
3.705
4.55
3.43.2L DOHC
TREMEC
T5
3.969
2.341
1.457
1.000
0.851
3.705
3.73
3.4

0B-6 GENERAL INFORMATION
STANDARD BOLTS SPECIFICATIONS
Bolt*Torque (N·m / Ib-in)
Standard
Limit
4T
7T
9T4T 7T
9T
M3 ´ 0.5
M4 ´ 0.7
M5 ´ 0.8
M6 ´ 1.0
M8 ´ 1.25
M10 ´ 1.25
M10 ´ 1.5
M12 ´ 1.25
M12 ´ 1.75
M14 ´ 1.5
M16 ´ 1.5
M18 ´ 1.5
M20 ´ 1.5
M22 ´ 0.5
M24 ´ 1.5
M24 ´ 2.00.5 N
· ·· ·
·m
(4.5 lb-in)
1.2 N
· ·· ·
·m
(11 lb-in)
2.4 N
· ·· ·
·m
(22 lb-in)
4.0 N
· ·· ·
·m
(36 lb-in)
8.6 N
· ·· ·
·m
(77 lb-in)
18.6 N
· ·· ·
·m
(14 lb-in)
18.6 N
· ·· ·
·m
(14 lb-in)
34.3 N
· ·· ·
·m
(25lb-in)
32.3 N
· ·· ·
·m
(24 lb-in)
54.0 N
· ·· ·
·m
(40 lb-in)
81.3 N
· ·· ·
·m
(60 lb-in)
117.6 N
· ·· ·
·m
(87 lb-in)
166.6N
· ·· ·
·m
(123 lb-in)
225.4N
· ·· ·
·m
(167 lb-in)
284.2 N
· ·· ·
·m
(210 lb-in)
274.4 N
· ·· ·
·m
(203 lb-in)0.9 N
· ·· ·
·m
(8 lb-in)
2.0 N
· ·· ·
·m
(18 lb-in)
4.0 N
· ·· ·
·m
(36 lb-in)
6.7 N
· ·· ·
·m
(60 lb-in)
15.7 N
· ·· ·
·m
(12 lb-in)
32.3 N
· ·· ·
·m
(24 lb-in)
30.4 N
· ·· ·
·m
(22 lb-in)
56.8 N
· ·· ·
·m
(42 lb-in)
53.9 N
· ·· ·
·m
(40 lb-in)
89.2 N
· ·· ·
·m
(66 lb-in)
107.8 N
· ·· ·
·m
(80 lb-in)
196.0 N
· ·· ·
·m
(145 lb-in)
274.4 N
· ·· ·
·m
(203 lb-in)
372.4 N
· ·· ·
·m
(276 lb-in)
480.2 N
· ·· ·
·m
(355 lb-in)
460.6 N
· ·· ·
·m
(341 lb-in)1.3 N
· ·· ·
·m
(12 lb-in)
3.0 N
· ·· ·
·m
(27 lb-in)
5.6 N
· ·· ·
·m
(50 lb-in)
9.7 N
· ·· ·
·m
(87 lb-in)
22.5 N
· ·· ·
·m
(17 lb-in)
46.0 N
· ·· ·
·m
(34 lb-in)
44.1 N
· ·· ·
·m
(33 lb-in)
82.3 N
· ·· ·
·m
(61 lb-in)
77.4 N
· ·· ·
·m
(57 lb-in)
127.4 N
· ·· ·
·m
(94 lb-in)
196.0 N
· ·· ·
·m
(145 lb-in)
284.2 N
· ·· ·
·m
(210 lb-in)
392.0 N
· ·· ·
·m
(290 lb-in)
529.2 N
· ·· ·
·m
(392 lb-in)
686.0 N
· ·· ·
·m
(508 lb-in)
666.4 N
· ·· ·
·m
(493 lb-in)0.7 N
· ·· ·
·m
(6.3 lb-in)
1.6 N
· ·· ·
·m
(14 lb-in)
3.1 N
· ·· ·
·m
(28 lb-in)
5.4 N
· ·· ·
·m
(49 lb-in)
12.7 N
· ·· ·
·m
(9 lb-in)
25.5 N
· ·· ·
·m
(19 lb-in)
24.5 N
· ·· ·
·m
(18 lb-in)
45.0 N
· ·· ·
·m
(33 lb-in)
43.1 N
· ·· ·
·m
(32 lb-in)
71.6 N
· ·· ·
·m
(53 lb-in)
107.8 N
· ·· ·
·m
(80 lb-in)
156.8 N
· ·· ·
·m
(116 lb-in)
215.6 N
· ·· ·
·m
(160 lb-in)
294.0 N
· ·· ·
·m
(218 lb-in)
382.2 N
· ·· ·
·m
(283 lb-in)
372.4 N
· ·· ·
·m
(276 lb-in)1.2 N
· ·· ·
·m
(11 lb-in)
2.6 N
· ·· ·
·m
(23 lb-in)
5.2 N
· ·· ·
·m
(47 lb-in)
9.0 N
· ·· ·
·m
(81 lb-in)
20.6 N
· ·· ·
·m
(15.2 lb-in)
42.1 N
· ·· ·
·m
(31 lb-in)
41.2 N
· ·· ·
·m
(30 lb-in)
75.5 N
· ·· ·
·m
(56 lb-in)
71.5 N
· ·· ·
·m
(53 lb-in)
117.6 N
· ·· ·
·m
(87 lb-in)
186.2 N
· ·· ·
·m
(138 lb-in)
264.6 N
· ·· ·
·m
(196 lb-in)
362.6 N
· ·· ·
·m
(268 lb-in)
490.0 N
· ·· ·
·m
(362 lb-in)
637.0 N
· ·· ·
·m
(471 lb-in)
617.4 N
· ·· ·
·m
(457 lb-in)17 N
· ·· ·
·m
(15 lb-in)
4.0 N
· ·· ·
·m
(36 lb-in)
7.6 N
· ·· ·
·m
(68 lb-in)
12.7 N
· ·· ·
·m
(114 lb-in)
30.4 N
· ·· ·
·m
(22 lb-in)
60.8 N
· ·· ·
·m
(31 lb-in)
58.8 N
· ·· ·
·m
(44 lb-in)
107.8 N
· ·· ·
·m
(80 lb-in)
98.0 N
· ·· ·
·m
(73 lb-in)
166.6 N
· ·· ·
·m
(123 lb-in)
264.6 N
· ·· ·
·m
(196 lb-in)
372.4 N
· ·· ·
·m
(276 lb-in)
519.4 N
· ·· ·
·m
(384 lb-in)
705.6 N
· ·· ·
·m
(522 lb-in)
921.2 N
· ·· ·
·m
(682 lb-in)
891.8 N
· ·· ·
·m
(660 lb-in)
*Diameter ´ pitch in millimeters

GENERAL INFORMATION 0B-15
GENERAL DESCRIPTION
AND SYSTEM OPERATION
GENERAL REPAIR INSTRUCTIONS
lIf a floor jack is used, the following precautions are
recommended.
lPark the vehicle on level ground, “block” the front or
rear wheels, set the jack against the frame, raise the
vehicle and support it with chassis stands and then
perform the service operation.
lBefore performing the service operation, disconnect
the negative battery cable in order to reduce the
chance of cable damaged and burning due to short-
cir cuiting.
lUse a cover on the body, the seats and the floor to
protect them against damage and contamination.
lHandle brake fluid and antifreeze solution with care
as they can cause paint damage.
lThe use of proper tools, and the recommended
essential and available tools where specified, are
important for efficient and reliable performance of
the service repairs.lUse genuine DAEWOO parts.
lDiscard used cotter pins, gaskets, O-rings, oil seals,
lock washers and self-locking nuts. Prepare new ones
for installation. Normal function of these parts cannot
be maintained if these parts are reused.
lKeep the disassembled parts neatly in groups to
facilitate proper and smooth reassembly.
lKeep attaching bolts and nuts separated, as they
vary in hardness and design depending on the
position of the installation.
lClean the parts before inspection or reassembly.
lAlso clean the oil parts, etc. Use compressed air to
make certain they are free of restrictions.
lLubricate rotating and sliding faces of parts with oil
or grease before installation.
lWhen necessary, use a sealer on gaskets to prevent
leakage.
lCarefully observe all specifications for bolt and nut
torques.
lWhen service operation is completed, make a final
check to be sure service was done properly and the
problem was corrected.

SECTION 1
ENGINE
SECTION 1A1(M162 ENGINE)
GENERAL ENGINE INFORMATION
Specifications . . . . . . . . . . . . . . . . . . . . . . . 1A1-1
Engine Specifications . . . . . . . . . . . . . . . . . . 1A1-1
Component Locator . . . . . . . . . . . . . . . . . . 1A1-3
Front View . . . . . . . . . . . . . . . . . . . . . . . . . . 1A1-3
Side View . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A1-4
Performance Curve . . . . . . . . . . . . . . . . . . 1A1-5
E32 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . 1A1-5
Special Tools . . . . . . . . . . . . . . . . . . . . . . . 1A1-6
Special Tools Table . . . . . . . . . . . . . . . . . . . . 1A1-6
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . 1A1-7
Oil Leak Diagnosis . . . . . . . . . . . . . . . . . . . . 1A1-7
Engine Cranking at The
Front of Crankshaft . . . . . . . . . . . . . . . . . . 1A1-8
Compression Pressure Test . . . . . . . . . . . . . 1A1-9
Cylinder Pressure Leakage Test . . . . . . . . . 1A1-11
General Information . . . . . . . . . . . . . . . . . 1A1-13
Cleanliness and Care . . . . . . . . . . . . . . . . . 1A1-13
On-Engine Service . . . . . . . . . . . . . . . . . . . 1A1-13
Application
Engine Model
Displacement (CC)
Cylinder (Bore x Stroke) (mm)
Fuel Injection / Ignition System
Compression Ratio
Number of Cylinders
Camshaft Valve Arrangement
Camshaft Drive Type
Max. Output (ps/rpm)
Max. Torque (kg•m/rpm)
Firing Order
Ignition Type
Ignition Timing
Valve Timing Intake Open/Close
ExhaustOpen/Close
Valve Clearance Adjustment
SPECIFICATIONS
ENGINE SPECIFICATIONS
E32 Engine
M162.990
3199
89.9 x 84.0
MSE 3.62S
10 : 1
6
DOHC
Chain-Driven
222 / 5500
31.6 / 3750
1-5-3-6-2-4
Distributorless Double Ignition
BTDC 8° ± 2°
ATDC 11° / ABDC 34°
BBDC 31° / BTDC 14°
Automatic Control
TABLE OF CONTENTS

1A1-6 GENERAL ENGINE INFORMATION
SPECIAL TOOLS
SPECIAL TOOLS TABLE
000 589 10 99 01
Torque Wrench
001 589 76 21 00
Compression Pressure
Tester119 589 01 09 00
Spark Plug Wrench001 589 65 09 00
Socket

1A1-8 GENERAL ENGINE INFORMATION
ENGINE CRANKING AT THE FRONT OF CRANKSHAFT
Preceding Work : Removal of cooling fan
1 Vibration Damper Assembly
2 Crankshaft Pulley
Notice
lRemove the negative ground cable before proceeding the work.
lRotate the pulley in normal engine rotating direction when cranking.3 Bolt.................................................8.6 ± 0.9 Nm
Tools Required
000 589 10 99 01 Torque wrench
001 589 65 09 00 Socket

SECTION 1
ENGINE
SECTION 1A2(M161 ENGINE)
GENERAL ENGINE INFORMATION
TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . 1A2-1
Engine Specifications . . . . . . . . . . . . . . . . . . 1A2-1
Component Locator . . . . . . . . . . . . . . . . . . 1A2-3
Front View . . . . . . . . . . . . . . . . . . . . . . . . . . 1A2-3
Side View . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A2-4
Performance Curve . . . . . . . . . . . . . . . . . . 1A2-5
E23 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . 1A2-5
E20 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . 1A2-6
Special Tools . . . . . . . . . . . . . . . . . . . . . . . 1A2-7
Special Tools Table . . . . . . . . . . . . . . . . . . . . 1A2-7
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . 1A2-8
Oil Leak Diagnosis . . . . . . . . . . . . . . . . . . . . 1A2-8
Engine Cranking At The
Front of Crankshaft . . . . . . . . . . . . . . . . . . 1A2-9
Compression Pressure Test . . . . . . . . . . . . 1A2-10
Cylinder Pressure Leakage Test . . . . . . . . . 1A2-12
General Information . . . . . . . . . . . . . . . . . 1A2-14
Cleanliness and Care . . . . . . . . . . . . . . . . . 1A2-14
On-Engine Service . . . . . . . . . . . . . . . . . . . 1A2-14
E20 Engine
M161.940
1998
89.9 x 78.7
¬
9.6:1
¬
¬
¬
135 / 5500
19.3 / 4000
¬
¬
¬
ATDC 13.15° / ABDC 13.57°
BBDC 16.58° / BTDC 17.05°
¬ Application
Engine Model
Displacement (CC)
Cylinder (Bore x Stroke) (mm)
Fuel Injection / Ignition System
Compression Ratio
Number of Cylinders
Camshaft Valve Arrangement
Camshaft Drive Type
Max. Output (ps/rpm)
Max. Torque (kg•m/rpm)
Firing Order
Ignition Type
Ignition Timing
Valve Timing Intake Open/Close
ExhaustOpen/Close
Valve Clearance Adjustment
SPECIFICATIONS
ENGINE SPECIFICATIONS
E23 Engine
M161.970
2295
90.9 x 88.4
MSE 3.53S
10.4:1
4
DOHC
Chain-Driven
149 / 5500
22.4 / 4000
1-3-4-2
Distributorless
BTDC 6° ± 2°
ATDC 19.25° / ABDC 28.76°
BBDC 20.62° / BTDC 15.08°
Automatic Control

GENERAL ENGINE INFORMATION 1A2-7
SPECIAL TOOLS
SPECIAL TOOLS TABLE
000 589 10 99 01
Torque Wrench
001 589 76 21 00
Compression Pressure
Tester119 589 01 09 00
Spark Plug Wrench
001 589 65 09 00
Socket

GENERAL ENGINE INFORMATION 1A2-9
ENGINE CRANKING AT THE FRONT OF CRANKSHAFT
Preceding Work : Removal of cooling fan
1 Torque Wrench
2 Socket
3 Vibration Damper Ass'y
Notice
lRemove the negative ground cable before proceeding the work.
lRotate the pulley in normal engine rotating direction when cranking.
Tools Required
000 589 10 99 01 Torque Wrench
001 589 65 09 00 Socket4 Center Bolt (M18 ´ 55, 1piece)
.....................................1st Step 200Nm + 20Nm
2nd Step 90° + 10°

Application
Engine Type
Displacement (CC)
Cylinder (Bore x Stroke) (mm)
Fuel Injection / Ignition System
Compression Ratio
Number of Cylinders
Camshaft Valve Arrangement
Camshaft Drive Type
Max. Output (ps/rpm)
Max. Torque (kg•m/rpm)
Firing Order
Injection Timing
Valve Timing Intake Open/Close
(at 2mm lift) ExhaustOpen/Close
Valve Clearance Adjustment
SECTION 1
ENGINE
SECTION 1A3(OM600 ENGINE)
GENERAL ENGINE INFORMATION
TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . 1A3-1
Engine Specifications . . . . . . . . . . . . . . . . . . 1A3-1
Sectional View . . . . . . . . . . . . . . . . . . . . . . 1A3-3
OM662LA Engine . . . . . . . . . . . . . . . . . . . . . 1A3-3
OM661LA Engine . . . . . . . . . . . . . . . . . . . . . 1A3-5
Performance Curve . . . . . . . . . . . . . . . . . . 1A3-7
OM662LA Engine . . . . . . . . . . . . . . . . . . . . . 1A3-7
OM661LA Engine . . . . . . . . . . . . . . . . . . . . . 1A3-8
Special Tools . . . . . . . . . . . . . . . . . . . . . . . 1A3-9
SPECIFICATIONS
ENGINE SPECIFICATIONS
Special Tools Table . . . . . . . . . . . . . . . . . . . . 1A3-9
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . 1A3-10
Oil Leak Diagnosis . . . . . . . . . . . . . . . . . . . 1A3-10
Compression Pressure Test . . . . . . . . . . . . 1A3-11
Cylinder Pressure Leakage Test . . . . . . . . . 1A3-13
General Information . . . . . . . . . . . . . . . . . 1A3-15
Cleanliness and Care . . . . . . . . . . . . . . . . . 1A3-15
On-Engine Service . . . . . . . . . . . . . . . . . . . 1A3-15
OM662LA
Four-Stroke Diesel
2874
89 x 92.4
PES 5 M55 C320 RS 168
22:1
5
SOHC
Chain-Drive
120 / 4000
25.5 / 4000
1-2-4-5-3
BTDC 18°± 10°
ATDC 11.33° / ABDC 17°
BBDC 28° / BTDC 15.25°
Automatic ControlOM661LA
Four-Stroke Diesel
2299
89 x 92.4
PES 5 M55 C320 RS 167
22:1
4
SOHC
Chain-Drive
101 / 4000
21.5 / 2400
1-3-4-2
BTDC 18°± 10°
ATDC 11.33° / ABDC 17°
BBDC 28° / BTDC 15.25°
Automatic Control