belt SSANGYONG MUSSO 2003 Workshop Manual

OM600 ENGINE MECHANICAL 1B3-75
Sectional View
3 Socket Bolt
4 Crankshaft Belt Pulley
5 Vibration Damper
6 Bolt
7 Washer
8 Straight Pin
Notice The mounting position of vibration damper is fixed by straight pin (8).
Tools Required 602 589 00 40 00 Engine Lock103 589 00 30 00 Puller 9 Hub
11 Radial Seal
12 Timing Gear Case Cover
13 Key
14 Crankshaft Sprocket
16 Crankshaft

1B3-76 OM600 ENGINE MECHANICAL
Removal Procedure
1. Remove the starter motor and install the engine lock intothe wheel ring gear.
Engine Lock 602 589 00 40 00
2. Remove the poly V-belt.
3. Remove the cooling fan. NoticeKeep the fan in vertical position.
4. Remove the cooling fan belt pulley (2).
5. Place alignment marks (arrow) on the vibration damper (5) and crankshaft belt pulley (4).
6. Remove the timing sensor bracket. Notice
Remove if necessary.

OM600 ENGINE MECHANICAL 1B3-77
7. Remove the socket bolts (3) and then remove the beltpulley (4) and vibration damper (5).
8. Remove the washer and bolt.
9. Remove the hub by using a puller. Puller 103 589 00 33 00
10. Replace the radial seal.

1B3-78 OM600 ENGINE MECHANICAL Installation Procedure
1. Install the hub.Notice Exactly align the woodruff key and the groove of hub (arrow).
2. Install the washer (7) and tighten the bolt (6).
Washer (new) : 1 EA 200 Nm + 90°
3. Install the vibration damper. Notice Exactly align and insert onto the straight pin.
4. Install the belt pulley.
Tightening Torque 25 Nm
Notice Align the alignment marks.

OM600 ENGINE MECHANICAL 1B3-79
5. Install the timing sensor bracket.Notice See the ‘TDC setting ’.
6. Install the cooling fan pulley.
Tightening Torque 10 Nm
7. Install the cooling fan.
8. Install the fan belt.
9. Remove the engine lock.

1B3-152 OM600 ENGINE MECHANICAL
CYLINDER HEAD GUIDE RAIL
Preceding Work : Removal of the cooling fanRemoval of poly V-belt
Removal of chain tensioner
1 Cylinder Head Cover
2 Bolt............................................................ 10Nm
3 Gasket ................................................... Replace
4 Camshaft Sprocket
5 Washer
6 12-Sided Bolt (M11) ............ Inspect, 25Nm + 90 °
7 Tensioning Lever
8 Bolt ............................................................ 23Nm9 Bearing Pin
........................... Sealing Compound
10 Guide Rail
11 Bearing Pin
12 Guide Pulley
13 Socket Bolt ................................................ 23Nm
14 Closing Cover
15 Spring
16 Timing Chain

1D1-8 M162 ENGINE COOLING WATER PUMP Preceding Work : Removal of V-beltRemoval of air admission housing
1 Air Admission Housing
2 Oil Cooler Pipe Line
3 Seal....................................................... Replace
4 Bolt ........................................................ 9-11 Nm
5 Coolant Hose
6 Coolant Hose
7 Outlet Coolant Hose 8 Coolant Hose
9 Inlet Coolant Hose
10 Coolant Pump
11 Bolt ........................................................... 21 Nm
12 Dowel Sleeve
13 Seal ....................................................... Replace

1D2-10 M161 ENGINE COOLING
Tools Required
124 589 15 21 00 Tester Removal & Installation Procedure
1. Drain the coolant.
2. Disconnect the coolant hoses (8, 9, 10).
3. Tak off the drive belt.
4. Unscrew the four bolts (6) from coolant pump pulley andremove the pulley (7).Installation Notice
Tightening Torque 9 - 11 Nm
22.5 - 27.5 Nm
(1, 2, 3)
(4)
Notice Hold the pulley with special tool (603 589 00 40 00) while
removing the pulley.
Tightening Torque 9 - 11 Nm
5. Unscrew the bolts (1, 2, 3, 4) from coolant pump housing (5) and remove the coolant pump. Installation Notice
6. Clean the sealing surface.
7. Replace the gasket with new one. NoticeApply the sealant when the sealing surface of coolant pump housing and coolant mounting area is clean.
8. Installation should follow the removal procedure in the reverse order.
9. Check for leaks by starting the engine.

SECTION 1D3
OM600 ENGINE COOLING
Specifications . . . . . . . . . . . . . . . . . . . . . . . 1D3-1General Specifications . . . . . . . . . . . . . . . . . 1D3-1
Fastener Tightening Specifications . . . . . . . . 1D3-1
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . 1D3-2 Cooling Circulation . . . . . . . . . . . . . . . . . . . . 1D3-2
Thermostat Operation . . . . . . . . . . . . . . . . . 1D3-3
Cooling System Leakage Test . . . . . . . . . . . 1D3-4
Maintenance and Repair . . . . . . . . . . . . . . 1D3-5 On-Vehicle Service . . . . . . . . . . . . . . . . . . . .
1D3-5
Drain and Filling of Coolant . . . . . . . . . . . . . 1D3-5
Coolant Pump . . . . . . . . . . . . . . . . . . . . . . . . 1D3-6
Coolant Pump Housing . . . . . . . . . . . . . . . . . 1D3-8
Cooling Fan Clutch . . . . . . . . . . . . . . . . . . . 1D3-10
Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . 1D3-12
Cooling Sub-System . . . . . . . . . . . . . . . . . . 1D3-14
Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . 1D3-16
TABLE OF CONTENTS
Caution: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwisenoted.
Application
Coolant
Mixing Ratio (Water : anticorrosion) Capacity
Description
ALUTEC P- 78 50 : 50
10.5L - 11L 9.5L - 10L
SPECIFICATIONS
GENERAL SPECIFICATIONS
Application
Coolant Pump Bolt Belt Pulley BoltCoolant Pump Housing Return Pipe BoltThermostat Bolt Cooling Fan Clutch Socket Bolt (Center) Cooling Fan Clutch Socket Bolt (Side)Radiator BoltCoolant Sub-tank BoltN 

 m
10 101010 45 10
3 - 73 - 7
FASTENER TIGHTENING SPECIFICATIONS
662LA 661LA

1D3-6 OM600 ENGINE COOLING COOLANT PUMP
Preceding Work : Removal of cooling fanRemoval of V-belt
1 Tensioning Lever
2 Gasket ................................................... Replace
3 Bolt........................................................... 10 Nm 4 Belt Pulley
5 Bolt
........................................................... 10 Nm
6 Coolant Pump