fuse box diagram SSANGYONG MUSSO 2003 Service Manual

SECTION 9A
BODY WIRING SYSTEM
Schematic and Routing Diagrams . . . . . . . . 9A-2
Power Distribution . . . . . . . . . . . . . . . . . . . . . . 9A-2
Starting & Charging (Gasoline HFM) . . . . . . . 9A-3
Starting & Charging (Diesel) . . . . . . . . . . . . . . 9A-4
Fuse Box and Relay . . . . . . . . . . . . . . . . . . . 9A-5
Location of Connectors by
Wiring Harness . . . . . . . . . . . . . . . . . . . . . 9A-7
Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A-7
Engine Room . . . . . . . . . . . . . . . . . . . . . . . . 9A-11
Floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A-13
Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A-14
Driver's Door . . . . . . . . . . . . . . . . . . . . . . . . . 9A-15
Passenger's Door . . . . . . . . . . . . . . . . . . . . . 9A-15
TABLE OF CONTENTS
Caution: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwisenoted.
Rear Left Door . . . . . . . . . . . . . . . . . . . . . . . 9A-16
Rear Right Door . . . . . . . . . . . . . . . . . . . . . . 9A-16
Tail Gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A-17
Semi Automatic Air Conditioner . . . . . . . . . . 9A-18
Full automatic Air Conditioner . . . . . . . . . . . . 9A-19
Gasoline Engine (MSE) . . . . . . . . . . . . . . . . 9A-20
Gasoline Engine (HFM) . . . . . . . . . . . . . . . . 9A-21
Diesel Engine . . . . . . . . . . . . . . . . . . . . . . . . 9A-22
Manual Transmission . . . . . . . . . . . . . . . . . . 9A-23
Automatic Transmission (BENZ) . . . . . . . . . . 9A-24
Automatic Transmission (BTRA) . . . . . . . . . . 9A-25
Driver's Seat . . . . . . . . . . . . . . . . . . . . . . . . . 9A-26

HOW TO USE ELECTRICAL WIRING DIAGRAM 1-3
Connector DiodeFuse in engine room fuse & relay box Fuse in passenger room fuse box Ground Joint - Inline wire connected point Splice pack(Junction connector)
C D
Ef F
G J
S
2. CIRCUIT IDENTIFICATION SYMBOL
3. FUNCTION OF POWER SUPPLY LINE (NUMBER)
IDENTIFICATION SYMBOL MEANING
Power supply No Power supply condition
Battery Voltage(B+) supply in Ignition Switch "ON" and "ST" (IGN 1)
Battery Voltage(B+) supply in Ignition Switch "ON" (IGN 2) Battery Voltage(B+) supply in Ignition Switch "ON" and "ACC"Battery Voltage(B+) supply directly regardless of Ignition Switch Ground connected to battery(
–)
Battery Voltage(B+) supply in Head Lamp Switch 1st and 2nd step
(Illumination circuit)
15
15A 15C
30 31 58
Abbreviation Color
BrownGreen Violet Pink
White
Orange
Light Green
Br
GV P
W
Or
LgAbbreviation Color
Sky BlueRed
Blue
Yellow
Gray
Black
Sb
RL Y
Gr B
4. WIRING HARNESS COLOR IDENTIFICATION 5. HOW TO CHECK
TERMINAL NUMBER OF CONNECTOR
- Terminal number is given based on Female Terminal Connector ex) Terminal Number 4 of C901 connection
Locking Terminal Number 4
of total 6 pins
Male Connector
(W/H Fuel Tank)
4 C901
Female Connector (W/H Floor)
C901
W/H Floor 13
2
46 5

5-102 ELECTRICAL WIRING DIAGRAMS
17. COOLING FAN, A/C COMPRESSURE CIRCUIT
1) GASOLINE - HFM
C101
W/H MAIN
12345 678910
11 12 13 14 15 16 17 18 19 20 21
Main - Engine Main - Engine Engine - Main Main - Air Con MainMain Engine
C101 (21Pin, Colorless) C103 (21Pin, White)C109 (16Pin, Black) C212 (17Pin, White) S204 (Black) G101 G103
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Inside The Engine Room Fuse Block Under The Coolant Reservoir Tank Behind The Glove BoxUpper Right The Audio Behind The Left Lamp Behind The Right Head Lamp
COOLING
RESISTER
12
C109
W/H ENGINEC212
W/H MAIN
12345 678910
11 12 13 14 15 16 17
COOLING FAN (LH)
12
12121234
A1 A9 A8A16
B1B11 B20
B10
1234 567
8 9 10 11 12 13 14 15 16
12
COOLING
FAN (RH) THERMO#1
SWITCH THERMO#2
SWITCH THERMO
AMP FATC
A/C CONTROL PANEL
Cooling FanRelay #2
Cooling Fan Relay #130 86
87
BG BG
85
Ef5
30A
G103 G101B
B
LB
L
L LW
LWLW
LW
L R
M
1
1
2 R
R
R B
L
L
LY Y
B B
Cooling
Fa nLH
30 86
87 85 1
5
S204
F19
10A
A/C
Relay30
86
87
85
Cooling Fan
Motor Relay30
86
87 85
11
C101
1
C103
Ef8
60A
Ef17
10A
C1013 C101
8
C212
11 C109
7
A16
FAT C
SATC/ MTC
A/C Switch A/C Switch G
LW
BW BW
BG
BrR
BrR BY
A/C Compressor
2 1Thermo Switch #2
P
Receiver
Dryer
2
4
3
1Thermo AmpM
1
2 Cooling
Fa nRH
1
2 Cooling Fan Resister
ECM"11"1
2 C
C
Thermo Switch #1
30
BAT+
15A IGN 2
31 GND
Ef2 80A

5-104 ELECTRICAL WIRING DIAGRAMS
2) GASOLINE - MSE
C101
W/H MAIN
12345 678910
11 12 13 14 15 16 17 18 19 20 21
Main - Engine Main - Engine Enginex - Main Main - Air Con MainEngine
C101 (21Pin, Colorless)C103 (21Pin, White)C109 (16Pin, Black) C212 (17Pin, White) S204 (Black) G103
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Inside The Engine Room Fuse Block Under The Coolant Reservoir Tank Behind The Glove BoxUpper Right The Audio Behind The Right Head Lamp
COOLING
RESISTER
12
C109
W/H ENGINEC212
W/H MAIN
12345 678910
11 12 13 14 15 16 17
COOLING FAN (LH)
12
12121234
A1 A9 A8A16
B1B11 B20
B101234 567
8 9 10 11 12 13 14 15 16
COOLING
FAN (RH) RECEIVER
DRYER
SWITCH THERMO
AMP FATC
A/C CONTROL
PANEL
1
13
37
36
60
23456789101112
61
73
97
96
120
62 63 64 65 66 67 68 69 70 71 72
ECM (MSE)C103
W/H MAIN
Cooling Fan Relay #2
Cooling Fan Relay #130 86
87
BGBG
BG
85
Ef5
30A
G103 B
L
L LW LWLWLW
LW
L
L R
M
1
1
2 R
RL
Y
R
B
Cooling
FanLH
30 86
87 85 1
5
S204
F19
10A
A/C
Relay30
86
87
85Cooling Fan
Motor Relay
30
86
87 85
11C101
1
C103
Ef8
60A
Ef17
10A
C1013 C101
8
C212
11 C109
7C109
16
A16
FAT C
SATC/ MTC
A/C Switch
A/C Switch BG
BY BY LW
BW
BW
BrR SIG
BrR
A/C
Compressor
LB
2 1
P
Receiver
Dryer
35
44 27
ECM
34 1Thermo
Amp
M
1
2 Cooling
Fa nRH
1
2 Cooling Fan Resister
30
BAT+
15A IGN 2
31 GND
F24
10AEf2 80A
1
2

5-106 ELECTRICAL WIRING DIAGRAMS
3) DIESEL
C101
W/H MAIN
12345 678910
11 12 13 14 15 16 17 18 19 20 21
Main - Engine Main - Air Con Main Engine Engine
C101 (21Pin, Colorless)C212 (17Pin, White)S204 (Black) G102 G103
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Behind The Glove Box Upper Right The Audio Beside The Start MotorBehind The Right Head Lamp
C212
W/H MAIN
12345 678910
11 12 13 14 15 16 17
COOLING FAN
(DSL, NA)
121212
123
A1 A9 A8A16
B1B11 B20
B101234 567
8 9 10 11 12 13 14 15 16
COOLING
FAN
(DSL, LA) RECEIVER
DRYER
THERMO AMP FATC
A/C CONTROL
PANEL
12
THERMO
SWITCH
Cooling Fan Relay #2
Cooling Fan
Relay #130 86
87
BGBG BY
YY
BG
85
E
f5
30A
G103 G102 B
L
LL W L WLW
LB
BY LW
LR
M
1
1
2
R B
B
Cooling
Fa n
30 86
87 85 1
5
S204
F19
10A
A/C
Relay30 86
87 85A/C
Compressor Relay30 86
87 85
11C101
E
f8
10A
Ef17
10A
C1013
C1018
C212
11 C109
7
A16
FAT C
SATC/ MTC
A/C Switch A/C Switch 1
2 CThermo Switch
A/CCompressor
TCM
"A4"
C10114 BG
LW
BW BW
BrR
BrR
2
23
1
1
P
Receiver
Dryer
Thermo Amp
30 BAT+
15A IGN 2
31 GND
Ef2 80A

5-108 ELECTRICAL WIRING DIAGRAMS
18. MANUAL AIR CONDITIONER CIRCUIT
1) BLOWER MOTOR CIRCUIT
C104
W/H MAIN
1452
8
14
79
3
15131011
6
12
Engine - Main Main - T/M Main - Air Con MainMain
C104 (15Pin, Black)C209 (8Pin, Black) C212 (17Pin, White) S204 (Black) G203
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Under The Engine Room Fuse Block Upper The T/C (DSL) Behind The Glove BoxUpper Right The Audio Upper The ECM
C212
W/H MAIN
12345 678910
11 12 13 14 15 16 17
BLOWER MOTOR
1 212
34
123456
BLOWER
RESISTER
BLOWER SWITCH
123
A/C
SWITCH C209
W/H MAIN
1234
5678
Blower
Relay
30 86
87 85
E
f9
60AEf18
30A2
C104
14
C212
G203
BW
BW
L
M
1
2 RW
LW LY LR LG
Blower Motor
Blower Resister
B
L
2
4 31
15
C212
17
C212
F19
10A
1
2 S204
LW
16
C212
B
B B
54
#4 3
#3 2
6
2
#2 #1
1
OFF
Blower Switch
A/C Switch
A/C Control Panal
G
3 1
11C212
BG BG
Thermo Amp
"3" (GSL)"2" (DSL)
30 BAT+
15A IGN 2
31 GND
Ef2 80A

5-110 ELECTRICAL WIRING DIAGRAMS
2) INTAKE MOTOR, MODE MOTOR CIRCUIT
Main - Engine Main - Air Con Main MainMain
C101 (21Pin, Colorless)C212 (17Pin, White)
S203 (Gray) S204 (Black) G203
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Behind The Glove Box Under Right The AudioUpper Right The Audio Upper The ECM
C212
W/H MAIN
12345 678910
11 12 13 14 15 16 17
INTAKE
MOTOR
12312 3
4 5678
1234 567
8 9 10 11 12 13 14 15 16
MODE
MOTOR
A/C CONTROL PANELC101
W/H MAIN
12345 678910
11 12 13 14 15 16 17 18 19 20 21
Ef10 10A
4
C101
G203
1
6
S203
GW
GW
F19 10A
1
2 S204
LW Lg LgR
78
1
C212
A/C
Control Panel
Open CloseDEF D/F FOOTB/LVENT
MM
2
12
3
11 891
0
Intake Motor
A/C
Switch
"1"
Blower Switch "6"
Mode Motor
4 13
WY
116 7
LB
BG LR WR Lg BY
Br
4
5 6
7 8
910
15 6
145
12
G2
6
C21212
C21215
C212
3
GB
GB Blower
Switch
"1"
B
G203
15
C212
Blower
Switch
"1" BY
B BY
IGN2
LW
15A
IGN 2
58 ILL
31 GND

5-112 ELECTRICAL WIRING DIAGRAMS
19. SATC (SEMI AUTO TEMPERATURE CONTROL) CIRCUIT
1) BLOWER MOTOR CIRCUIT
C104
W/H ENGINE
1452
8
14
79
3
15131011
6
12
Main - Engine Engine - Main Main - Air Con MainMain
C103 (2Pin, White)C104 (15Pin, Black) C212 (17Pin, White) S204 (Black) G203
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Under The Engine Room Fuse Block Behind The Glove BoxUpper Right The Audio Upper The ECM
C212
W/H MAIN
12345 678910
11 12 13 14 15 16 17
BLOWER MOTOR
1 212
34
1234561234 567
8 9 10 11 12 13 14 15 16
BLOWER
RESISTER
BLOWER SWITCH A/C CONTROL
PANEL
123
A/C
SWITCH
C103
W/H MAIN
12
D203
DIODE
1
2
Blower
Relay
30 86
87 85
Max Hi
Relay Hi
Relay30
86
87 85
E
f9
60AE f18
30A
1C103
2
C104
14
C212
G203
BW
BW
M
1
2 RW
LW Blower Motor
Blower Resister
LW LY
BY
B6
3086
87 85
B12
Low
Relay
RW30
86
87 85
Max Low
Relay30
86
87 85
A/C
Relay
#230 86
87 85
B5
B3
BG BG
BY BY BG
B
W
G
GB BG
BG
LB
LLL
L
24 31
L
LW
L
LW
RW LB
2
1
D203
SIG A15SIG A1BL BL
B RY
RY
Auto Amp
2
2
1
2
1 6 13
345
AUTO OFF#1 #2
#3
Blower Swich
A/C Swich
A/C Control Penal
DEF S/W
G
G
15
C212
11
C21212
C212
"2"
Thermo Amp
F19 10A
1
2 S204
LW
16 C212
30
BAT+
15A IGN 2
31 GND
Ef2 80A

5-114 ELECTRICAL WIRING DIAGRAMS
2) SENSOR (AMBIENT, SUN, WATER), AIR MIX DOOR MOTOR CIRCUIT
C109
W/H ENGINE
Main - Engine Enginex - Main Main - Air Con MainMain Main
C101 (21Pin, Colorless) C109 (16Pin, Black) C212 (17Pin, White) S203 (Gray) S204 (Black) G203
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Under The Coolant Reservoir Tank Behind The Glove BoxUnder Right The Audio Upper Right The Audio Upper The ECM
C212
W/H MAIN
12345 678910
11 12 13 14 15 16 17
INCAR
SENSOR
1212
1234 567
8 9 10 11 12 13 14 15 16
AMBIENT SENSOR
A/C CONTROL PANEL
C101
W/H MAIN
12345 678910
11 12 13 14 15 16 17 18 19 20 21
AUTO AMP
A1
A9 A8A16
B1 B7
B6B1212
13 5
24 61 3456
2
1 3456
212
SUN SENSOR MICRO SWITCH AIR MIX DOOR
MOTOR
PTC WATER SENSOR
1
2
S204
F19
10A
B9
LW L
16
C212
1 1
2 2
GY
Br
GR BL GL G G Y BL
5V
SIG
SIG
A3 A7
B10
B115V GW
5V
5V SIG
A4
B8 WR WR
C212
BL BL
C212
4
Air Mix Door Motor
2 6
3
3
1
1
4
SIG
A6SIG
A16
M
RB
BY
BY
3
Micro
Switch
Water
Sensor
5
6
PTC
2
G203
12
C21215 C212
BY
BY
BlowerSwitch
"1"
B
1 2
Sun Sensor
3
A9 B B BL
C212
GY BY W
W
W
C212
2C109
5
1
2
Ambient Sensor
1C109
6
A5
LW
1
2
Incar Sensor
Auto Amp IGN2 1
6
S203
Ef10
10A
GW
7C212
4
C101
15A IGN 2
58 ILL
31 GND

5-116 ELECTRICAL WIRING DIAGRAMS
3) INTAKE MOTOR, MODE MOTOR CIRCUIT
Main - Engine Main - Air Con Main MainMain
C101 (21Pin, Colorless)C212 (17Pin, White) S203 (Gray) S204 (Black) G203
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Behind The Glove Box Under Right The AudioUpper Right The Audio Upper The ECM
C212
W/H MAIN
12345 678910
11 12 13 14 15 16 17
INTAKE
MOTOR
12312 3
4 5678
1234 567
8 9 10 11 12 13 14 15 16
MODE
MOTOR
A/C CONTROL PANELC101
W/H MAIN
12345 678910
11 12 13 14 15 16 17 18 19 20 21
E f10
10A
4
C101
G203
1
6
S203
GW
GW
F19 10A
1
2
3
S204
LW Lg LgR
78
1
C212
A/C
Control Panel
Open CloseDEF D/F FOOTB/LVENT
MM
2
1
2
11 89
10
Intake Motor
A/C
Switch
"1"
Blower Switch "6"
Mode Motor
4 13
WY
116 7
LB
BG LR WR Lg BY
Br
4
5 6
7 8
910
15 6145
12
G2
6
C21212
C21215
C212
3
GB
GB Blower
Switch "1"
B BYBY
IGN2
LW
15A
IGN 2
58 ILL
31 GND