SSANGYONG NEW ACTYON SPORTS 2012 Service Manual

02-113170-01
3164-00 Adapter assembly ▶
Plate - Intermediate
Guide - Oil
Bolt (7.8 ~ 9.8 Nm)
Pin - Dowel
Retainer - Bearing
Magnet 1.
2.
3.
4.
5.
6.Bolt - Seal (19.6 ~ 26.4 Nm)
Shaft - Reverse idler gear
Bearing - Needle roller
Gear - Reverse idler
Spacer - Reverse 7.
8.
9.
10.
11.

02-12
3165-00 Rail and shift fork ▶
Shaft assembly - Control
Ring - Retainer
Bearing - Retainer ball
Pin - Spring
Rail sub assembly - Shaft 1st & 2nd
Bushing
Rail sub assembly - Shaft 3rd & 4th
Lug - Shaft 5th & 6th 1.
2.
3.
4.
5.
6.
7.
8.Lug _ Reverse shaft
Fork - Reverse shaft
Rail - Shaft 5th & 6th
Fork - Shaft 5th & 6th
Pin - Spring
Lever assembly - Shaft 5th & 6th
Bolt - Flange (14.7 ~ 21.5 Nm) 9.
10.
11.
12.
13.
14.
15.

02-133170-01
3166-00 Extension housing ▶
Lever assembly - Semi remote
Lever - Shift
Boot - Rubber
Ring - Retainer
O-ring
Bearing
Shim
Arm - Control
Damper assembly
Rod assembly
Bushing assembly - TGS mounting
Pin - TGS mounting
Pin - Spring
Pin - Spring
Adapter - Case 1.
3.
4.
5.
6.
7.
8.
9.
10.
13.
14.
15.
16.
17.
20.Bolt - Flange (42.1 ~ 53.9 Nm)
Seal - Oil
Seal - Oil
Pin - Dowel
Switch - Neutral (29.4 ~ 34.3 Nm)
Gasket
Bolt - Interlock (14.7 ~ 21.5 Nm)
Pin - Detent
Switch - Backup lamp (29.4 ~ 34.3
Nm)
Bolt - Fork hinge (53.9 ~ 67.6 Nm)
Bearing - Poppet ball (29.4 ~ 41.1
Nm)
Bolt - Guide (14.7 ~ 21.5 Nm)
Bolt (2.9 ~ 4.9 Nm)
Bracket - Wiring 21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.

02-14
Sectional viewFront view
1. OVERVIEW
1) Characteristics of Transmission
Forward and Reverse gears are helical gear.
The clutch is operated by concentric slave cylinder (CSC).
To prevent the improper gear shift, semi-remote control system has been introduced.
To prevent the gears from engaging improperly, the synchronizer mechanisms and
independent interlock systems are installed on 1/2 gears, 3/4 gears, 5/6 gears and reverse
gear.
The High-Force system for reverse gear shift has been introduced.
The synchronizer has three types: Triple (1, 2, 3, R), Double (5), Single (4, 6) -
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-
-
-
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6-speed M/T

02-153170-01
2) Sectional Diagram
3) Gear Ratio
Transmission housing
Extension housing
Main shaft Counter shaft
Main drive gearIntermediate plate
GearTeeth
Final gear ratio
Input Output
1st 13 38 4.489
2nd 23 35 2.337
3rd 33 29 1.350
4th 28 43 1.000
5th 47 24 0.784
6th 52 23 0.679
R13 36 4.253
Idle: 25

02-16
2nd speed
1st speed
2. POWER FLOW

02-173170-01
4th speed
3rd speed

02-18
6th speed
5th speed

02-193170-01
Reverse gear

02-20
3. SHIFTING MECHANISM
High-Force mechanism for
reverse gear shift
3rd/4th 1st/2ndR
5th/6th
Neutral switch
Backup lamp switch
Control shaft
Control finger
Lug arrangement