lamp SSANGYONG NEW ACTYON SPORTS 2013 Manual PDF

07-4
Side View Rear View
1. OVERVIEW
By using the planetary gear sets, two-gears shift type part time transfer case achieves direct connection
when selecting 4WD "HIGH" and 2.48 of reduction gear ratio when selecting 4WD "LOW". The silent
chain in transfer case transfers the output power to front wheels.
The simple operation of switches on instrument panel allows to shift between "2H" and "4H" easily while
driving (for 4L: stop vehicle first). The warning lamp warns the driver when the system is defective.
Front Rear

07-8
3. SYSTEM LAYOUT
Indicators ▶
4H: 4WD HIGH indicator ON
4L: 4WD LOW indicator ON
2H: Indicator OFF
System failure: 4WD CHECK
warning lamp ON 4WD mode switch ▶
4H: 4 Wheel drive, high speed
4L: 4 Wheel drive, low speed
2H: 2 Wheel drive
TCCU
Solenoid valve

08-54411-01
Stabilizer bar link lower nut
Tightening torque: 110 ~ 130 Nm
Coil spring mounting nut
Tightening torque: 60 ~ 80 Nm
Stabilizer bar link upper nut
Tightening torque: 30 ~ 50 NmUpper arm (frame side) bolt/nut
Tightening torque: 110 ~ 130 Nm
Stabilizer bar clamp bolt
Tightening torque: 40 ~ 60 Nm
Lower arm (end yoke) bolt
Tightening torque: 70 ~ 80 Nm
Lower arm (shock absorber yoke side) nut
Tightening torque: 150 ~ 170 Nm
Lower arm (frame side) bolt/nut
Tightening torque: 210 ~ 230 Nm Top View ▶

09-54850-01
3) Parts Arrangement
Part nameVehicle with
CBSVehicle with ABS/EBDVehicle with ESP
HECU
Not appliedAppliedApplied Front wheel speed sensor
Rear wheel speed sensor
ABS warning lamp
EBD indicator
Longitudinal G sensor 2WD: N/A, 4WD: Applied Not applied
Sensor cluster
(Yaw rate sensor,
lateral/longitudinal G sensor)
Not applied Applied
ESP indicator
ESP OFF switch and warning
lamp
Steering wheel angle sensor
4) Components
ABS ESP+ARP
2WD 4WD 2WD 4WD
Whhel speed sensor 4 4 4 4
Sensor cluster N/A N/A Applied Applied
G-sensor N/A Applied N/A N/A
2H G-sensor - Operating - -
4H G-sensor - Operating - -
4L G-sensor - Operating - -
2H sensor cluster - - Operating Operating
4H sensor cluster - - Operating Operating
4L sensor cluster - - Operating Operating

09-6
LampIndicator/Warning Lamp
Description
EBD warning lamp ON when EBD function is failed
ABS warning lamp ON when ABS function is failed
ESP indicator Blinking when ESP function is operating
ESP OFF indicator ON when the ESP OFF switch is pressed
ESP warning lamp ON when ESP function is failed
ESP buzzer Sound when ESP function is operating
5) Indicators and Warning Lamps for ABS/ESP

09-14
Specified value (B)155mm
Push rod
Stop lamp
switch Pedal Height ▶
Check the pedal height with below procedures: -
Start the engine and measure the length (A)
between floor mat and pedal.
If the measured value is out of the specified
value, adjust the length. 1.
2.
Adjust the pedal height with below procedures: -
Disconnect the stop lamp switch connector.
Unscrew the lock nut and remove the stop
lamp switch assembly.
Loosen the lock nut on the pedal push rod.
Turn the pedal push rod to adjust the pedal
height.
Tighten the lock nut.
Install the stop lamp switch assembly.
Connect the stop lamp switch connector.
Check if the stop lamps come on when
pressing the brake pedal around 5 mm.
If the stop lamp dpes not come on, adjust the
stop lamp switch assembly again.
If the stop lamps come on, tighten the lock nut
and measure the pedal height again. 1.
2.
3.
4.
5.
6.
7.
8.
9.
10.

09-154850-01
Specified value (A)3 ~ 10mm
Connect the multimeter to stop lamp switch
connector and check if the continuity exists
when pushing in the plunger. If the continuity
doesn't exist, the stop lamp switch is normal. - Pedal Free Play ▶
Stop Lamp Switch ▶Check the pedal free play with below
procedures: -
Stop the engine.
Depress the brake pedal several times to
discharge the vacuum pressure of the brake
booster.
Depress the brake pedal until you feel the
resistance, and measure the movement (A). 1.
2.
3.
Below the specified value: Check if the
distance between the outer case of stop lamp
switch and the brake pedal.
Over the specified value: It may be caused by
bigger clearance between the clevis pin and
the brake pedal arm. Replace the
components if necessary. -
-

09-22
6. COMPONENTS
Brake Pedal, Master Cylinder and Booster ▶
Brake master cylinder assembly
Brake booster assembly
Brake master cylinder
Nut (12.8~16.7 Nm)
Booster mounting seal
O-ring
Brake pedal assembly
Brake pedal
Brake pedal return spring 1.
2.
3.
6.
7.
8.
11.
12.
13.Nut - Brake pedal
Stop lamp switch
Stopper
Clevis pin
Snap pin
Bolt - Brake pedal assembly
(17.6~21.6 Nm)
Nut - Brake booster
(17.6~21.6 Nm) 17.
18.
19.
20.
21.
22.
23.

09-334850-01
5. CIRCUIT DIAGRAM OF STOP LAMP

10-8
ABS warning lamp
Rear wheel speed sensor
(4WD)
Located at both ends of rear axle.
Rear discRear caliper assembly
(2WD/4WD)
Located on the knuckle.
G-sensor
Located on the floor under center
fascia.
2. COMPONENT
EBD warning lamp
(two indicators come on)