weight SSANGYONG NEW ACTYON SPORTS 2013 Service Manual

01-70000-00
2. SPECIFICATION
1) Specifications in Unit
( ): Optional item
Vehicle weight and gross vehicle weight may vary according to the options and vehicle types. -
-

02-22
Rear view
5. CYLINDER HEAD COVER AND OIL SEPARATOR
The cylinder head cover is made by high strength plastic to reduce the weight. The multi twist type oil
separator improves the oil consumption.
Components ▶
1) Cylinder Head Cover
Front view
Cylinder head cover

02-290000-00
(2) Layout
Chain upper bush
Type: single bush
Chains:112 EA
Tensioner rail
Installed between exhaust
Camshaft sprocket and
crankshaft sprocket
Hydraulic tensioner
Contains tensioner housing
plug, spring and check valve,
and operated by hydraulic
pressure
Crankshaft sprocket
Teeth: 21 EA
Oil pump sprocket
Teeth: 33 EA
Chain lower bush
Chain type: single bush
Chains: 60 EA
Mechanical type tensioner
Operated by internal spring
Clamping rail
Installed between exhaust
Camshaft sprocket and
crankshaft sprocket
Exhaust camshaft sprocket
Teeth: 42 EA
1) Chain Drive
(1) Overview
The drive chain is single chain drive system with simple design and variable performance, and it utilizes
the hydraulic tensioner to reduce the wave impact generated by the chain\
. This chain is light weight and
has high durability through single bush chain. Shoulder bolts are used f\
or better NVH.
7. CHAIN AND GEAR DRIVE SYSTEM
D20DTR engine uses single stage chain drive system. Timing chain drives the exhaust side and gear
drive the intake side. Timing chain is single bush ty pe. Upper chain drives HP pump connected to intake
Camshaft by driving exhaust camshaft sprocket, and lowe r chain drives oil pump to lubricate the engine.
25±2.5Nm

06-31914-01
1. SPECIFICATION
Unit Description Specification
TurbochargerMax. expansion coefficient 4.0
Max. turbine speed 226,000rpm
Max. temperature of turbine housing
790 ℃
Weight 6.5kg
E-VGT actuator Operation duty cycle 250Hz
E-VGT turbocharger ▶
Plate
Impeller
Turbine
Unison ring
Turbine housingCompressor
housing
E-VGT actuator

11-31461-01
1. SPECIFICATION
Description Specification
Capacity 12 V, 2.2 kW
Engagement Meshed type
Rotating direction Clockwise
Pinion gear manufacturing Cooled forging
Solenoid operating voltage Max. 8 V
Weight 2.5 kg
Bracket manufacturing Aluminum die casting

06-6
2. DESCRIPTION AND OPERATION
1) General Description
The cooling system maintains the engine temperature at an efficient level during all engine operating
conditions.
When the engine is cold, the cooling system cools the engine slowly or not at all. This slow cooling o
f
the engine allows the engine to warm up quickly.
The cooling system includes a radiator and recovery subsystem, cooling fans, a thermostat and
housing, a water pump, and a water pump drive belt. The timing belt drives the water pump.
All components must function properly for the cooling system to operation. The water pump draws the
coolant from the radiator. The coolant then circulates through water jackets in the engine block, the
intake manifold, and the cylinder head. When the coolant reaches the operating
temperature of the thermostat, the thermostat opens. The coolant then goes back to the radiator where
it cools.
This system directs some coolant through the hoses to the heat core. This provides for heating and
defrosting.
The coolant reservoir is connected to the radiator to recover the coolant displaced by expansion from
the high temperatures. The coolant reservoir maintains the correct coolant level.
The cooling system for this vehicle has no radiator cap or filler neck. The coolant is added to the cooling
system through the coolant reservoir.
2) Radiator
This vehicle has a lightweight tube-and-fin aluminum radiator. Plastic tanks are mounted on the upper
and the lower sides of the radiator core.
On vehicles equipped with automatic transaxles, the transaxle fluid cooler lines run through the radiato
r
tank.
A radiator drain plug is on this radiator.
To drain the cooling system, open the drain plug.
3) Coolant Reservoir
The coolant reservoir is a transparent plastic reservoir, similar to the windshield washer reservoir.
The coolant reservoir is connected to the radiator by a hose and to the engine cooling system by anothe
r
hose.
As the vehicle is driven, the engine coolant heats and expands. The portion of the engine coolant
displaced by this expansion flows from the radiator and the engine into the coolant reservoir. The ai
r
trapped in the radiator and the engine is degassed into the coolant reservoir.
When the engine stops, the engine coolant cools and contracts. The displaced engine coolant is then
drawn back into the radiator and the engine. This keeps the radiator filled with the coolant to the desired
level at all times and increases the cooling efficiency.
Maintain the coolant level between the MIN and MAX marks on the coolant reservoir when the system is
cold.

09-38790-01
1. COMPONENT SPECIFICATIONS
The PAS (parking aid system) emits the ultrasonic wave signals from the sensors on the rear bumper at
a specific interval
and detects the reflected signals from obstacles when reversing. The alarm interval increases as the
obstacle approaches.
This supplementary system is useful to measure the distance when parking.
Parking Aid Unit ▶
Parking Aid Sensor ▶
Detecting type: Ultrasonic wave (Piezo
ceramic element)
Calculates the distance between the sensor
and the object by calculating the return time of
the emitted the ultrasonic wave
Frequency used: 50 KHz ± 1 KHz
Detection distance: 30 cm ~ 120 cm
(based on lineal distance between sensor and
obstacle)
Tolerance: ± 10 cm
Sensor detection range (at -6 dB) -
-
-
-
-
LH/RH sensor
Center sensor
Item Value Item Value
Rated voltage DC 12 V Operating temperature-30˚C ~ +80˚C
Operating voltage DC 9 V ~ 16 V Storage temperature-40˚C ~ +85˚C
Current
consumptionUnit 100 mA or less Relative humidity 95% RH max
Sensor 20 mA or less (each)
WeightUnit72 ± 10 g
Sensor40 ± 5 g

01-213680-01
Pressure Modulation ▶
To provide a higher level of shift comfort and durability, the hydraulic pressure in the shift related friction
elements of the transmission must be matched accurately to the input torque to transmission. This
hydraulic pressure is composed of a hydraulically pre-set basic pressure and a control pressure which is
set by one of the variable bleed solenoids.
The transmission input torque can be directly calculated from the following operating parameters:
engine torque signals
engine speed or any signal transmitted from ECU through CAN lines
converter slip -
-
-
Separate pressure characteristics for each gear change make it possible to adapt precisely to the
particular shift operation.
5) Shift Mode Selection by TCU
The driver can select Standard (S) or Winter mode (W) with the mode switch. TCU automatically
changes the shift mode according to the transmission oil temperature, uphill or downhill gradient, and
altitude to keep the good driving conditions.
Standard Mode (S) ▶
Uphii and Downhill Mode ▶
Altitude Mode ▶ Standard Mode is selected when setting the mode switch in Standard (S) position with the gear select
<0093008c009d008c0099004700900095004702c8006b02c9004700880095008b0047009b008f008c0047009b009900880095009a00940090009a009a00900096009500470096009000930047009b008c00940097008c00990088009b009c0099008c004700
9000950047009500960099009400880093004700960097008c>rating range. Proper shift timing
provides the optimized fuel economy and good driving conditions.
In this mode, the operating points of torque converter lock-up clutch and the shifting points are adjusted
according to the vehicle weight.
In this mode, the shifting points are automatically adjusted according to the altitude to compensate the
engine torque changes due to barometric pressure and temperature.

06-2
1. SPECIFICATIONS
Location Front Axle Rear Axle
GearType Hypoid←←←
SizeØ182.8 mm ← Ø228.6 mm ←
Offset28.58 mm
(DYMOS)
35 mm(Tongil)←30 mm -
Housing Steel←Steel casting←
OilTypeSAE 80W/90, API
GL-5←SAE 80W/90, API
GL-5←
Capacity 1.4 L←
2.0L
←
Length 448.0 mm←469.0 mm←
Witdh 681.9 mm←1,717.7 mm←
Weight 45 kg←90 kg←
Specification M/T A/T M/T A/T
Gear ratio4.55R(5MT DSL)
4.89R(5MT GSL)3.54(5AT DSL)
3.91(6AT DSL)4.55R(5MT DSL)
4.89R(5MT GSL)3.54(5AT DSL)
3.91(6AT DSL)

07-33240-01
1. SPECIFICATIONS
Description Specifications
Type Part-time transfer case
Total length 343 mm
Mating surface of front flange 40 mm
Weight 32.4 kg (including oil)
Oil capacity 1.4 L
Oil type ATF DEXRON III
Location Transfer case
Major element Housing Part-time & TOD
Bolt 11 ea, M8 x 1.25
Input shaft A/T: outer spline
M/T: inner spline