brake SSANGYONG RODIUS 2012 Owner's Guide

08-70000-00
Problem Cause Action
Burning smell
around tireToo frequent braking in high driving speed Reduce the use of
foot brake/use
engine brake
properly sed only foot brake during downhill driving
Driving with foot on brake pedal Get off the foot
from pedal
Foreign materials such as dirt or sand in brake system Replace: caliper,
wheel cylinder,
master cylinder,
return spring
Broken return spring in shoe assembly Replace
Incorrectly adjusted parking brake cable Adjust
Incorrect wheel or wheel cover
(generating the heat)Replace

08-8
Measure the disc thickness at over four
points.
If any of measured points is below the
wear limit, replace the brake disc with new
one. 1.
2.
Clean the dissembled components and visually check the followings:
-Wear, rust and damage on the cylinder and piston
- Damage, crack and wear on cylinder body and guide pin
- Uneven wear and oil contamination on pad
- Damage and tear on boot
- Scratch and bending on disc plate
▶Pad Thickness
Remove the front tire.
Measure the pad thickness and replace it
if it is below the wear limit. 1.
2.
New pad Wear limit
28.0 mm 25.4 mm
▶Brake Disc Thickness
New pad Wear limit
10.5 mm 2 mm
4. INSPECTION
1) Front Brake System
Replace the brake pads at both sides as a
set.

08-94850-03
Install the dial gauge on the side of brake
disc and measure the run-out while rotating
the brake disc.
If the measured value exceeds the limit,
replace the brake disc with new one.
Otherwise, it may cause the pedal vibration
and shimmy when braking. 1.
2.
Limit0.03 mm
(before installation)
0.07 mm (after installation)
Disc Run-Out ▶

08-10
Clean the dissembled components and visually check the followings:
- Wear, rust and damage on the cylinder and piston
- Damage, crack and wear on cylinder body and guide pin
- Uneven wear and oil contamination on pad
- Damage and tear on boot
- Scratch and bending on disc plate
Remove the rear tire.
Measure the pad thickness and replace it if
it is below the wear limit. 1.
2.
New pad Wear limit
20.0 mm 18.4 mm
Replace the brake pads at both sides as a
set.
Measure the disc thickness at over ten
points.
If any of measured points is below the
wear limit, replace the brake disc with new
one. 1.
2.
New pad Wear limit
10 mm 2 mm
2) Rear Brake System
Pad Thickness ▶
Brake Disc Thickness ▶

08-114850-03
Let the engine run for 1 to 2 minutes and
stop it. If the brake pedal stroke is
shortened as pumping the brake pedal,
the system is normal. If not, the system is
defective.
Depress the brake pedal several times with
engine off. If the brake goes down when
starting engine with pedal depressed, the
system is normal. If not, the system is
defective. 1.
2.
Depress the brake pedal when the engine
is running. If the pedal height is not
changed for 30 seconds after stopping the
engine, the system is normal. If not, the
system is defective. 3.
If the above three checks are OK, the system
is normal. If any condition is not met, check
the valve, vacuum hose and brake booster.
3) Brake Booster
OK
NG
Engine stopped
Engine running

08-154850-03
1) Front Brake
The front brake system uses the ventilated disc and double piston caliper.
Caliper carrier
Pad spring
Brake pad
Bolt-caliper
Brake disc
CaliperPiston
Brake hose
Caliper assemblyBrake discBrake pad

08-16
2) Rear Brake
▶ Brake Disc
Brake disc
Lock nutCaliper
Brake hose
Backing plate
Adjusting bolt
Brake shoe Lock nut
Parking brake
operating lever

08-174850-03
▶Caliper Assembly
Bolt-caliper
CaliperPiston
Pad springCaliper carrierBrake pad
Caliper assembly
Brake pad

08-18
4) Parking Brake
▶Parking Brake Controls
Operating lever
Return spring - lowerShoe holding
springReturn spring - upper
Adjusting bolt
Pedal assembly
Equalizer assembly

08-194850-03
Parking brake switch Release lever
Brake damper
Pedal assembly
Pedal
Rear brake cable - LH
Rear brake cable - RH Tension spring
Equalizer boltEqualizer assembly Release cable