engine SSANGYONG RODIUS 2012 Service Manual

01-6
D20DTR
Diesel Engine: The engine number is
stamped on the lower area of cylinder
block behind the Intake manifold.
Visual VIN LabelEngine Number
Gasoline Engine: The
engine number is stamped
on the lower area of cylinder
block in exhaust manifold
side.Chassis Number
The chassis number is
stamped on the frame behind
the front right tire.
Certification Label
The certification label is
located on the driver’s door
sill.
3. VEHICLE IDENTIFICATION

01-70000-00
4. MAINTENANCE
1) Scheduled Maintenance Services (EU) - Diesel Engine (D20DTR)

01-10
2) Scheduled Maintenance Services (GEN) - Diesel Engine
(D20DTR)

01-130000-00
3) Scheduled Maintenance Services (Gasoline Engine)

02-2
2130-13 Coolant Reservoir
- Changed housing design and added
de-aeration port (engine head to coolant
reservoir)
1. ENGINE COMPARTMENT (DIESEL ENGINE)
De-aeration
port
HFM6 HFM7
1115-00 Engine
- Deleted D27DT (Euro4) engine and
introduced D20DTR (Euro5) engine.
2330-08HFM (Hot Film Air-Mass Sensor)
- Changed HFM sensor
2130-02 Air Cleaner
- Changed the material of air cleaner
element (paper filer to felt)2313-01Air cleaner Housing and Snorke
- Changed design according to installation
of new engine

02-30000-00
2232-01 Fuel Filter Assembly
- Changed fuel filter
2112-02 PWM Cooling Fan
- To increase the cooling performance,
PWM cooling fan has been introduced.
Newly Installed Equipment
Water detection
sensor
Priming pump
Front RHFront LH
Electric fan
Front RHFront LH
PWM electric fan
1990-01 Engine Mounting Insulator
- Changed design according to installation
of new engine
2330-01 Intercooler
- To increase the cooling performance,
made the cooling capacity bigger and
changed the design.

02-4
2. CHASSIS I
4012-01 Front Sub Frame
- Changed sub frame
4420-01 Front Stabilizer
- Improved rolling capacity
Newly Installed Equipment
2412-02CDPF (Catalyst & Diesel
Particulate Filter)
- Installed CDPF according to Euro 5
regulation
Sub frame bushing
Engine side
Mounting
bracket
assembly
Stabilizer linkStabilizer bar
Stabilizer bar
Mounting
bracket
assembly
Stabilizer link
Changed stabilizer mounting
Changed front axle mounting height

02-50000-00
1990-00 Rear Engine Mount
- Changed design
3240-01 Transfer Case (T/C)
- Changed TOD type T/C to Part-Time T/C
4411-01 Front Suspension
- Changed components
Coil spring
assemblyUpper arm
assembly
Stabilizer bar
assembly
Lower arm assembly
Stabilizer bar
assembly
Knuckle assembly
Upper arm
assembly
Lower arm assembly
Shock absorber
assembly
Knuckle
assembly

01-30000-00
Left viewRight view
Rear viewFront view
1. ENGINE LAYOUT

01-6
3. ENGINE COMPARTMENT LAYOUT
Do not work on the engine compartment while the engine, radiator, exhaust manifold, muffler
or catalytic converter is hot. Always turn the engine off and allow it to cool before starting the
maintenance.
Regularly check the engine oil level and add Ssangyong genuine engine oil if necessary.
Clean the dipstick with clean cloth so that any foreign materials cannot get into the engine. -
-
-
Power steering fluid
reservoir Brake fluid reservoir
Engine oil
dipstick gauge
Washer fluid
reservoir cap Engine oil filler cap
Air cleaner
Operating vehicle with insuffi cient amount of oil can damage the engine. Make sure the
engine oil level is correct and add oil if necessary.
Coolant reservoir
Battery
Fuse & relay