replace disc SUBARU FORESTER 2004 Service Owners Manual

SL-20
SECURITY AND LOCK
Keyless Entry System
8. CHECK HAZARD LIGHT OPERATION
9. CHECK ROOM LIGHT OPERATION
Step Check Yes No
1 CHECK HAZARD LIGHT OPERATION.
Make sure the hazard light blinks when hazard
switch is turned ON.Does the hazard light blink? Go to step 2.Check the hazard
light circuit.
2 CHECK OUTPUT SIGNAL.
1) Remove the key from ignition switch.
2) Close all doors and rear gate.
3) Measure the voltage between keyless entry
control module harness connector terminal
and chassis ground when LOCK or OPEN but-
ton of transmitter is pressed.
Connector & terminal
(B176) No. 12, No. 13 (+) — Chassis
ground (
−):Is the voltage more than 10 V? Check the harness
for open or short
between keyless
entry control mod-
ule and turn signal
lights.Replace the key-
less entry control
module.
Step Check Yes No
1 CHECK ROOM LIGHT OPERATION.
Make sure the room light illuminates when the
room light switch is turned ON.Does the room light illuminate? Go to step 2.Check the room
light circuit.
2 CHECK HARNESS BETWEEN ROOM LIGHT
AND KEYLESS ENTRY CONTROL MODULE
(WITHOUT DOUBLE LOCK) OR DOUBLE
LOCK MODULE (WITH DOUBLE LOCK).
1) Disconnect the keyless entry control mod-
ule or double lock module harness connector
and room light harness connector.
2) Measure the resistance between keyless
entry control module or double lock module
harness connector terminal and room light har-
ness connector terminal.
Connector & terminal
Without double lock:
(B176) No. 11 — (R52) No. 2:
With double lock:
(B325) No. 1 — (R52) No. 2:Is the resistance less than 10
Ω?The room light
operation circuit is
OK.Check the harness
for open circuits or
shorts between
keyless entry con-
trol module (With-
out double lock) or
double lock mod-
ule (With double
lock) and room
light.

SL-21
SECURITY AND LOCK
Keyless Entry System
10.CHECK IGNITION SWITCH ILLUMINATION CIRCUIT
11.CHECK OUTPUT SIGNAL TO DOUBLE LOCK MODULE
Step Check Yes No
1 CHECK IGNITION SWITCH ILLUMINATION
POWER SUPPLY.
1) Disconnect the ignition switch illumination
harness connector.
2) Measure the voltage between ignition
switch illumination harness connector terminal
and chassis ground.
Connector & terminal
(B224) No. 1 (+) — Chassis ground (
−):Is the voltage more than 10 V? Go to step 2.Check the harness
for open circuit or
shorts between
ignition switch illu-
mination and fuse.
2 CHECK HARNESS BETWEEN IGNITION
SWITCH ILLUMINATION AND KEYLESS EN-
TRY CONTROL MODULE (WITHOUT DOU-
BLE LOCK) OR DOUBLE LOCK MODULE
(WITH DOUBLE LOCK).
1) Disconnect the keyless entry control mod-
ule or double lock module harness connector.
2) Measure the resistance between keyless
entry or double lock module harness connector
terminal and ignition switch illumination har-
ness connector.
Connector & terminal
Without double lock:
(B176) No. 11 — (R224) No. 1:
With double lock:
(B325) No. 1 — (R224) No. 2:Is the resistance less than 10
Ω?Check the ignition
switch illumina-
tion. If NG, replace
the ignition switch
illumination.Repair the har-
ness.
Step Check Yes No
1 CHECK OUTPUT SIGNAL.
Measure the voltage between the keyless
entry control module harness connector termi-
nal and chassis ground when OPEN button of
transmitter is pressed.
Connector & terminal
(B176) No. 17 (+) — Chassis ground (
−):Is the voltage more than 10 V? Go to step 2.Replace the key-
less entry control
module.
2 CHECK OUTPUT SIGNAL.
Measure the voltage between the keyless
entry control module harness connector termi-
nal and chassis ground when LOCK button of
transmitter is pressed.
Connector & terminal
(B176) No. 18 (+) — Chassis ground (–):Is the voltage more than 10 V? Replace the dou-
ble lock module.Check the harness
for open circuit or
shorts between
the keyless entry
control module
and double lock
module.

SL-25
SECURITY AND LOCK
Front Door Lock Actuator
7. Front Door Lock Actuator
A: REMOVAL
1) Remove the front door latch assembly. SL-24, REMOVAL, Front Door Latch Assembly.>
2) Loosen the two screws to remove front door lock
actuator.
B: INSTALLATION
Install in the reverse order of removal.
NOTE:
Make sure the lock works properly after installation.
C: INSPECTION
1) Disconnect the door lock actuator harness con-
nector.
2) Connect the battery to door lock actuator termi-
nals.
If NG, replace the door lock actuator.
1. Without Double Lock
2. With double lock:DOOR ACTUATOR RH:
DOOR ACTUATOR LH:
Terminal No. Actuator operation
No. 2 (+) and No. 4 (–) Unlocked → Locked
No. 4 (+) and No. 2 (–) Locked → Unlocked
SL-00011
1 2
3
4
SL-00058
1 2
3
4 5 6
SL-00059
Terminal No. Actuator operation
No. 1 (+) and No. 4 (–) Unlocked → Locked
No. 4 (+) and No. 1 (–) Locked → Unlocked
No. 6 (+) and No. 3 (–) Double lock released →
Double lock set
No. 3 (+) and No. 6 (–) Double lock set → Double
lock released
Terminal No. Actuator operation
No. 6 (+) and No. 3 (–) Unlocked → Locked
No. 3 (+) and No. 6 (–) Locked → Unlocked
No. 1 (+) and No. 4 (–) Double lock released →
Double lock set
No. 4 (+) and No. 1 (–) Double lock set → Double
lock released

SL-29
SECURITY AND LOCK
Rear Door Lock Actuator
11.Rear Door Lock Actuator
A: REMOVAL
1) Remove the rear door latch assembly. SL-28, REMOVAL, Rear Door Latch Assembly.>
2) Loosen the two screws to remove rear door lock
actuator.
B: INSTALLATION
Install in the reverse order of removal.
NOTE:
Make sure the lock works properly after installation.
C: INSPECTION
1) Disconnect the door lock actuator harness con-
nector.
2) Connect the battery to door lock actuator termi-
nals.
If NG, replace the door lock actuator.
1. Without Double Lock:
2. With double lock:DOOR ACTUATOR RH:
DOOR ACTUATOR LH:
Terminal No. Actuator operation
No. 2 (+) and No. 4 (–) Unlocked → Locked
No. 4 (+) and No. 2 (–) Locked → Unlocked
SL-00015
1 2
3
4
SL-00058
1 2
3
4 5 6
SL-00059
Terminal No. Actuator operation
No. 1 (+) and No. 4 (–) Unlocked → Locked
No. 4 (+) and No. 1 (–) Locked → Unlocked
No. 6 (+) and No. 3 (–) Double lock released →
Double lock set
No. 3 (+) and No. 6 (–) Double lock set → Double
lock released
Terminal No. Actuator operation
No. 6 (+) and No. 3 (–) Unlocked → Locked
No. 3 (+) and No. 6 (–) Locked → Unlocked
No. 1 (+) and No. 4 (–) Double lock released →
Double lock set
No. 4 (+) and No. 1 (–) Double lock set → Double
lock released

SL-32
SECURITY AND LOCK
Rear Gate Latch Lock Actuator
14.Rear Gate Latch Lock Actua-
tor
A: REMOVAL
1) Remove the rear gate latch assembly. SL-31, REMOVAL, Rear Gate Latch Assembly.>
2) Remove three pawls, and then remove the rear
gate latch lock actuator from rear gate latch assem-
bly.
CAUTION:
Do not use excessive force to remove the rear
gate latch lock actuator. The pawl surroundings
of rear gate latch assembly will be deformed.
B: INSTALLATION
Install in the reverse order of removal.
CAUTION:
Be sure to align the lever groove of rear gate
latch assembly and actuator lever.
NOTE:
Make sure the lock works properly after installation.
C: INSPECTION
1) Disconnect the door lock actuator harness con-
nector.
2) Connect the battery to door lock actuator termi-
nals.
If NG, replace the rear gate latch lock actuator.
Terminal No. Actuator operation
No. 4 (+) and No. 2 (–) Unlocked → Locked
No. 2 (+) and No. 4 (–) Locked → Unlocked
SL-00018
SL-00012
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SL-35
SECURITY AND LOCK
Ignition Key Lock
17.Ignition Key Lock
A: REPLACEMENT
1) Remove the ground cable from battery.
2) Remove the steering column. REMOVAL, Tilt Steering Column.>
3) Secure the steering column in a vise. Remove
the bolt with a drill.
4) Remove the ignition key lock.
5) Use a new torn bolt. Tighten the torn bolt to end
of thread.
B: INSPECTION
1) Remove the instrument panel lower cover.
2) Remove the lower column cover.
3) Unfasten the holddown clip which secures harness
and disconnect the connector of ignition switch from
body harness.
4) Turn the ignition key plate to each position and
check the continuity between terminals of ignition
connector.
If NG, replace the ignition switch.
Switch position Terminal No. Standard
LOCK — —
ACC No. 1 and No. 2 Less than 1 Ω
ON No. 1 and No. 2
No. 1 and No. 4
No. 2 and No. 4Less than 1 Ω
ST No. 1 and No. 3
No. 1 and No. 4
No. 3 and No. 4Less than 1 Ω
SL-00024
SL-00025

SL-41
SECURITY AND LOCK
Keyless Transmitter
23.Keyless Transmitter
A: REMOVAL
1. TRANSMITTER BATTERY
Remove the battery from transmitter.
NOTE:
To prevent static electricity damage to transmitter
printed circuit board, touch the steel area of building
with hand to discharge the static electricity carried
on body or clothes before disassembling transmitter.
B: INSTALLATION
1. TRANSMITTER BATTERY
Install in the reverse order of removal.
C: INSPECTION
1. TRANSMITTER BATTERY
Measure the voltage between battery (+) terminal
and (–) terminal.
NOTE:
 Battery discharge occurs during measurement.
Complete the measurement within 5 seconds.
 During battery voltage measurement, voltage
falls more than 1.8 volts in 3 seconds period.If NG, replace the battery. (Use CR1620 or equiva-
lent.)
D: REPLACEMENT
1. TRANSMITTER REGISTRATION
NOTE:
 A maximum of three transmitters can be regis-
tered for each individual vehicle.
 When replacing the transmitter (key), registration
to immobilizer system is also necessary.
1) Remove the side sill cover at driver’s side, then
connect the registration connectors at front pillar
lower section.
2) Unlock the door lock.
3) Press any button of the transmitter twice while
pressing driver’s door lock switch to unlock side to
be registered.
4) The door lock will automatically lock and unlock
in sequence. This indicates the completion of trans-
mitter registration for first transmitter.
5) If the registration of second and third transmitter
is now to be carried out, repeat the procedure 3)
and 4).
6) Disconnect the registration connectors after the
completion of all registration operations. After con-
firming the operation of door lock using newly reg-
istered transmitter(s), reinstall the side sill cover at
driver’s side.
(A) Resistance 300 Ω
Tester connection
Standard
(+) (–)
Battery (+) termi-
nalBattery (–) termi-
nal2.5 — 3.0 V
SL-00065
SL-00066
(A)

EB-13
EXTERIOR BODY PANEL
Front Sealing Cover
5. Front Sealing Cover
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Remove the front door trim. REMOVAL, Front Door Trim.>
3) Remove the front speaker. MOVAL, Front Speaker.>
4) Remove the door trim bracket.
5) Remove the sealing cover.
NOTE:
 Carefully remove the butyl tape. Excessive force
will easily break the cover.
 If the cover gets broken, replace it with a new
one.
B: INSTALLATION
1) Install in the reverse order of removal.
2) When replacing the sealing cover, use butyl tape.
3) Press the butyl tape-applied area firmly to pre-
vent any floating on surface.
Butyl tape:
3M8626 or equivalent
NOTE:
 Apply a uniform bead of butyl tape.
 Attach the sealing cover, keeping it from becom-
ing wrinkled.
 Breaks in the bead will allow water leakage and
contamination.
C: INSPECTION
If the sealing cover is damaged, replace it with a
new one.
EB-00034
EB-00018

EB-16
EXTERIOR BODY PANEL
Rear Sealing Cover
7. Rear Sealing Cover
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Remove the rear door trim. MOVAL, Rear Door Trim.>
3) Remove the door trim bracket.
4) Remove the sealing cover.
NOTE:
 Carefully remove the butyl tape. Excessive force
will easily break the cover.
 If the cover gets broken, replace it with a new
one.
B: INSTALLATION
1) Install in the reverse order of removal.
2) When replacing the sealing cover, use butyl tape.
3) Press the butyl tape-applied area firmly to pre-
vent any floating on surface.
Butyl tape:
3M8626 or equivalent
NOTE:
 Apply an uniform bead of butyl tape.
 Attach the sealing cover, keeping it from becom-
ing wrinkled.
 Breaks in the bead will allow water leakage and
contamination.
C: INSPECTION
If the sealing cover is damaged, replace it with a new
one.
EB-00034
EB-00018

CC-8
CRUISE CONTROL SYSTEM
Cruise Control Main Switch
4. Cruise Control Main Switch
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Remove the screws and clip from instrument
panel lower cover.
3) Remove the instrument panel lower cover.
4) Disconnect the connector from cruise control
main switch.
5) Remove the main switch by pushing it outward.
 For Europe model
 For Australia model
B: INSTALLATION
Install in the reverse order of removal.
C: INSPECTION
Measure the cruise control main switch resistance.
If NG, replace the cruise control main switch.
CC-00014
CC-00015
CC-00071
CC-00072
Switch position Terminal No. Standard
OFF (released)LHD, RHD (For
Europe) model : 1
and 2More than 1 MΩ
ON (depressed)RHD (Except for
Europe) model : 3
and 5Less than 1 Ω
CC-00073
1 2
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