engine coolant SUBARU FORESTER 2004 Service Repair Manual
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Page 2054 of 2870
![SUBARU FORESTER 2004 Service Repair Manual EN(H4DOTC 2.5)-30
ENGINE (DIAGNOSTIC)
Subaru Select Monitor
5. READ CURRENT DATA FOR ENGINE (OBD MODE)
1) On the «Main Menu» display screen, select the {Each System Check} and press the [YES] key.
2](/img/17/57426/w960_57426-2053.png "SUBARU FORESTER 2004 Service Repair Manual EN(H4DOTC 2.5)-30
ENGINE (DIAGNOSTIC)
Subaru Select Monitor
5. READ CURRENT DATA FOR ENGINE (OBD MODE)
1) On the «Main Menu» display screen, select the {Each System Check} and press the [YES] key.
2")
EN(H4DOTC 2.5)-30
ENGINE (DIAGNOSTIC)
Subaru Select Monitor
5. READ CURRENT DATA FOR ENGINE (OBD MODE)
1) On the «Main Menu» display screen, select the {Each System Check} and press the [YES] key.
2) On the «System Selection Menu» display screen, select the {Engine} and press the [YES] key.
3) Press the [YES] key after the information of engine type was displayed.
4) On the «Engine Diagnosis» display screen, select the {OBD System} and press the [YES] key.
5) On the «OBD Menu» screen, select the {Current Data Display/Save}, and then press the [YES] key.
6) On the «Data Display Menu» screen, select the {Data Display} and press the [YES] key.
7) Using the scroll key, move the display screen up or down until the desired data is shown.
A list of the support data is shown in the following table.
NOTE:
For detailed operation procedure, refer to the “SUBARU SELECT MONITOR OPERATION MANUAL”.
Description Display Unit of measure
Number of diagnosis code Number of Diagnosis Code —
Condition of malfunction indicator light MI (MIL) ON or OFF
Monitoring test of misfire Misfire monitoring No support
Monitoring test of fuel system Fuel system monitoring No support
Monitoring test of comprehensive component Component monitoring No support
Test of catalyst Catalyst Diagnosis No support
Test of heating-type catalyst Heated catalyst No support
Test of evaporative emission purge control system Evaporative purge system No support
Test of secondary air system Secondary air system No support
Test of air conditioning system refrigerant A/C system refrigerant No support
Test of oxygen sensor Oxygen sensor No support
Test of oxygen sensor heaterO
2 Heater Diagnosis
No support
Test of EGR system EGR system No support
Air fuel ratio control system for bank 1 Fuel System for Bank 1 —
Engine load data Calculated load value %
Engine coolant temperature signal Coolant Temp.°C or °F
Short term fuel trim by front oxygen (A/F) sensor Short term fuel trim B1 %
Long term fuel trim by front oxygen (A/F) sensor Long term fuel trim B1 %
Intake manifold absolute pressure signal Mani. Absolute Pressure mmHg, kPa, inHg or psi
Engine speed signal Engine Speed rpm
Vehicle speed signal Vehicle Speed km/h or MPH
Ignition timing advance for #1 cylinder Ignition timing adv. #1°
Intake air temperature signal Intake Air Temp.°C or °F
Amount of intake air Mass Air Flow g/s
Throttle position signal Throttle Opening Angle %
Oxygen sensor #11 Oxygen Sensor #11 —
Oxygen sensor #12 Oxygen Sensor #12 —
Rear oxygen sensor output signal Oxygen Sensor #12 V
Air fuel ratio correction by rear oxygen sensor Short term fuel trim #12 %
On-board diagnostic system OBD System others
A/F sensor output signal A/F sensor #11 V
A/F lambda signal A/F sensor #11 —
A/F lambda signal #11 A/F sensor #11 —
A/F sensor current #11 A/F sensor #11 mA
Page 2055 of 2870
![SUBARU FORESTER 2004 Service Repair Manual EN(H4DOTC 2.5)-31
ENGINE (DIAGNOSTIC)
Subaru Select Monitor
6. READ FREEZE FRAME DATA FOR ENGINE. (OBD MODE)
1) On the «Main Menu» display screen, select the {Each System Check} and press the [YES]](/img/17/57426/w960_57426-2054.png "SUBARU FORESTER 2004 Service Repair Manual EN(H4DOTC 2.5)-31
ENGINE (DIAGNOSTIC)
Subaru Select Monitor
6. READ FREEZE FRAME DATA FOR ENGINE. (OBD MODE)
1) On the «Main Menu» display screen, select the {Each System Check} and press the [YES]")
EN(H4DOTC 2.5)-31
ENGINE (DIAGNOSTIC)
Subaru Select Monitor
6. READ FREEZE FRAME DATA FOR ENGINE. (OBD MODE)
1) On the «Main Menu» display screen, select the {Each System Check} and press the [YES] key.
2) On the «System Selection Menu» display screen, select the {Engine} and press the [YES] key.
3) Press the [YES] key after the information of engine type was displayed.
4) On the «Engine Diagnosis» display screen, select the {OBD System} and press the [YES] key.
5) On the «OBD Menu» display screen, select the {Freeze Frame Data} and press the [YES] key.
A list of the support data is shown in the following table.
NOTE:
For detailed operation procedure, refer to the “SUBARU SELECT MONITOR OPERATION MANUAL”.
Description Display Unit of measure
Diagnostic code of freeze frame data Freeze Frame Data Diagnostic code
Air fuel ratio control system for bank 1 Fuel System for Bank 1 Closed loop or open loop
Air fuel ratio control system for bank 2 Fuel System for Bank 2 —
Engine load data Calculated load valve %
Engine coolant temperature signal Coolant Temp.°C or °F
Short term fuel trim by front oxygen (A/F) sensor Short term fuel trim B1 %
Long term fuel trim by front oxygen (A/F) sensor Long term fuel trim B1 %
Intake manifold absolute pressure signal Mani. Absolute Pressure mmHg, kPa, inHg or psi
Engine speed signal Engine Speed rpm
Vehicle speed signal Vehicle Speed km/h or MPH
Ignition timing advance for #1 cylinder Ignition timing adv. #1°
Intake air temperature signal Intake Air Temp.°C or °F
Amount of intake air Mass Air Flow g/s
Throttle position signal Throttle Opening Angle %
Page 2059 of 2870
EN(H4DOTC 2.5)-35
ENGINE (DIAGNOSTIC)
Inspection Mode
11.Inspection Mode
A: OPERATION
Perform the diagnosis on the “Diagnosis Trouble Codes (DTC) List” below.
Refer to the item of drive cycle when perform the diagnosis not on the “Diagnosis Trouble Codes (DTC) List”
below.
DTC Item On condition
P0031 HO2S Heater Control Circuit Low (Bank 1 Sensor 1) —
P0032 HO2S Heater Control Circuit High (Bank 1 Sensor 1) —
P0037 HO2S Heater Control Circuit Low (Bank 1 Sensor 2) —
P0038 HO2S Heater Control Circuit High (Bank 1 Sensor 2) —
P0102 Mass or Volume Air Flow Circuit Low Input —
P0103 Mass or Volume Air Flow Circuit High Input —
P0107 Manifold Absolute Pressure/Barometric Pressure Circuit Low Input —
P0108 Manifold Absolute Pressure/Barometric Pressure Circuit High Input —
P0112 Intake Air Temperature Circuit Low Input —
P0113 Intake Air Temperature Circuit High Input —
P0117 Engine Coolant Temperature Circuit Low Input —
P0118 Engine Coolant Temperature Circuit High Input —
P0122 Throttle/Pedal Position Sensor/Switch “A” Circuit Low Input —
P0123 Throttle/Pedal Position Sensor/Switch “A” Circuit High Input —
P0131 O
2 Sensor Circuit Low Voltage (Bank 1 Sensor 1)
—
P0132 O
2 Sensor Circuit High Voltage (Bank 1 Sensor 1)
—
P0137 O
2 Sensor Circuit Low Voltage (Bank 1 Sensor 2)
—
P0138 O
2 Sensor Circuit High Voltage (Bank 1 Sensor 2)
—
P0222 Throttle/Pedal Position Sensor/Switch “B” Circuit Low Input —
P0223 Throttle/Pedal Position Sensor/Switch “B” Circuit High Input —
P0230 Fuel Pump Primary Circuit —
P0245 Turbo/Super Charger Wastegate Solenoid “A” Low —
P0327 Knock Sensor 1 Circuit Low Input (Bank 1 or Single Sensor) —
P0328 Knock Sensor 1 Circuit High Input (Bank 1 or Single Sensor) —
P0335 Crankshaft Position Sensor “A” Circuit —
P0340 Camshaft Position Sensor “A” Circuit (Bank 1 or Single Sensor) —
P0345 Camshaft Position Sensor “A” Circuit (Bank 2) —
P0458 Evaporative Emission Control System Purge Control Valve Circuit Low —
P0459 Evaporative Emission Control System Purge Control Valve Circuit High —
P0462 Fuel Level Sensor Circuit Low Input —
P0463 Fuel Level Sensor Circuit High Input —
P0502 Vehicle Speed Sensor Circuit Low Input —
P0503 Vehicle Speed Sensor Intermittent/Erratic/High —
P0512 Starter Request Circuit—
P0513 Incorrect Immobilizer Key —
P0519 Idle Control System Malfunction (Fail-Safe) —
P0545 Exhaust Gas Temperature Sensor Circuit Low-Bank 1 —
P0600 Serial Communication Link —
P0604 Internal Control Module Random Access Memory (RAM) Error —
P0605 Internal Control Module Read Only Memory (ROM) Error —
P0607 Control Module Performance —
P0638 Throttle Actuator Control Range/Performance (Bank 1) —
P0691 Cooling Fan 1 Control Circuit Low —
P0700 Transmission Control System (MIL Request) —
P0851 Neutral Switch Input Circuit Low —
Page 2064 of 2870
EN(H4DOTC 2.5)-40
ENGINE (DIAGNOSTIC)
Drive Cycle
12.Drive Cycle
A: OPERATION
There are three driving patterns on diagnosis. Following trouble can be diagnosed with driving specified pat-
terns. After repair the following trouble, be sure to check that the trouble is cleared correctly by the driving
specified patterns.
1. PREPARATION FOR DRIVE CYCLE
1) Check battery voltage is more than 12 V and fuel remains half [20 — 402 (5.3 — 10.6 US gal, 4.4 — 8.8
Imp gal)].
2) Disconnect the test mode connectors.
NOTE:
Be sure to perform the diagnosis after idling from starting the cooled engine except when the engine coolant
temperature is specified.
2. DRIVE THE VEHICLE 20 MINUTES AT THE SPEED OF 80 KM/H (50 MPH), AND THEN IDLE
THE ENGINE 1 MINUTE.
3. 10 MINUTES IDLING
NOTE:
Drive the vehicle more than 10 km/h (6 MPH) before diagnosis.
DTC Item On condition
P0546 Exhaust Gas Temperature Sensor Circuit High - Bank 1 —
P0692 Cooling Fan 1 Control Circuit High —
DTC Item On condition
P0171 System Too Lean (Bank 1) —
P0172 System Too Rich (Bank 2) —
Page 2089 of 2870
EN(H4DOTC 2.5)-65
ENGINE (DIAGNOSTIC)
List of Diagnostic Trouble Code (DTC)
17.List of Diagnostic Trouble Code (DTC)
A: LIST
DTC Item NOTE
P0031 HO2S Heater Control Circuit Low
(Bank 1 Sensor 1)
Trouble Code (DTC).>
P0032 HO2S Heater Control Circuit High
(Bank 1 Sensor 1)
Trouble Code (DTC).>
P0037 HO2S Heater Control Circuit Low
(Bank 1 Sensor 2)
Trouble Code (DTC).>
P0038 HO2S Heater Control Circuit High
(Bank 1 Sensor 2)
Trouble Code (DTC).>
P0102 Mass or Volume Air Flow Circuit
Low Input
(DTC).>
P0103 Mass or Volume Air Flow Circuit
High Input
(DTC).>
P0107 Manifold Absolute Pressure/Baro-
metric Pressure Circuit Low Input
cedure with Diagnostic Trouble Code (DTC).>
P0108 Manifold Absolute Pressure/Baro-
metric Pressure Circuit High Input
cedure with Diagnostic Trouble Code (DTC).>
P0112 Intake Air Temperature Circuit Low
Input
(DTC).>
P0113 Intake Air Temperature Circuit High
Input
(DTC).>
P0117 Engine Coolant Temperature Cir-
cuit Low Input
Code (DTC).>
P0118 Engine Coolant Temperature Cir-
cuit High Input
Code (DTC).>
P0122 Throttle/Pedal Position Sensor/
Switch “A” Circuit Low Input
Diagnostic Trouble Code (DTC).>
P0123 Throttle/Pedal Position Sensor/
Switch “A” Circuit High Input
Diagnostic Trouble Code (DTC).>
P0131 O
2 Sensor Circuit Low Voltage
(Bank 1 Sensor 1)
Trouble Code (DTC).>
P0132 O
2 Sensor Circuit High Voltage
(Bank 1 Sensor 1)
Trouble Code (DTC).>
P0134 O
2 Sensor Circuit No Activity
Detected (Bank 1 Sensor 1)
Diagnostic Trouble Code (DTC).>
Page 2114 of 2870
EN(H4DOTC 2.5)-90
ENGINE (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
Step Check Yes No
1 CHECK CURRENT DATA.
1) Start the engine.
2) Read the data of intake air temperature
sensor signal using Subaru Select Monitor or
the OBD-II general scan tool.
N
OTE:
Subaru Select Monitor
For detailed operation procedure, refer to
“READ CURRENT DATA SHOWN ON DIS-
PLAY FOR ENGINE”.
OBD-II general scan tool
For detailed operation procedures, refer to the
OBD-II General Scan Tool Operation Manual.Is engine coolant temperature
more than 55°C (131°F)?Go to step 2.Repair the poor
contact.
N
OTE:
In this case repair
the following:
Poor contact in
mass air flow and
intake air tempera-
ture sensor
Poor contact in
ECM
Poor contact in
joint connector
2 CHECK HARNESS BETWEEN MASS AIR
FLOW AND INTAKE AIR TEMPERATURE
SENSOR AND ECM CONNECTOR.
1) Turn the ignition switch to OFF.
2) Disconnect the connector from mass air
flow and intake air temperature sensor.
3) Turn the ignition switch to ON.
4) Read the data of intake air temperature
sensor signal using Subaru Select Monitor or
the OBD-II general scan tool.
N
OTE:
Subaru Select Monitor
For detailed operation procedure, refer to
“READ CURRENT DATA SHOWN ON DIS-
PLAY FOR ENGINE”.
OBD-II general scan tool
For detailed operation procedures, refer to the
OBD-II General Scan Tool Operation Manual.Is the value less than −36°C
(−33°F)?Replace the mass
air flow and intake
air temperature
sensor.
30, Mass Air Flow
and Intake Air
Temperature Sen-
sor.>Repair ground
short circuit in har-
ness between
mass air flow and
intake air tempera-
ture sensor and
ECM connector.
Page 2118 of 2870
EN(H4DOTC 2.5)-94
ENGINE (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
K: DTC P0117 ENGINE COOLANT TEMPERATURE CIRCUIT LOW INPUT
DTC DETECTING CONDITION:
Immediately at fault recognition
TROUBLE SYMPTOM:
Hard to start
Erroneous idling
Poor driving performance
CAUTION:
After repair or replacement of faulty parts, conduct Clear Memory Mode
WIRING DIAGRAM:
EN-02363
B122
B136 ECM
35 14
E82
1
1 2
17
18
E8
12
3
B136
12
5678
13 14 15 16910 11 12
34
17 18 19 20
B22
B22E3
B122
56
782 1
94 310
24 22 23 2511 12 13
1415
26 27
2816
17 18 19 20 21
33 34 29
32 30
31 35
ENGINE
COOLANT
TEMPERATURE
SENSOR
12345678
Page 2119 of 2870
EN(H4DOTC 2.5)-95
ENGINE (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
Step Check Yes No
1 CHECK CURRENT DATA.
1) Start the engine.
2) Read the data of engine coolant tempera-
ture sensor signal using Subaru Select Monitor
or the OBD-II general scan tool.
N
OTE:
Subaru Select Monitor
For detailed operation procedure, refer to
“READ CURRENT DATA SHOWN ON DIS-
PLAY FOR ENGINE”.
OBD-II general scan tool
For detailed operation procedures, refer to the
OBD-II General Scan Tool Operation Manual.Is engine coolant temperature
more than 120°C (248°F)?Go to step 2.Repair the poor
contact.
N
OTE:
In this case repair
the following:
Poor contact in
engine coolant
temperature sen-
sor
Poor contact in
ECM
Poor contact in
coupling connector
Poor contact in
joint connector
2 CHECK HARNESS BETWEEN ENGINE
COOLANT TEMPERATURE SENSOR AND
ECM CONNECTOR.
1) Turn the ignition switch to OFF.
2) Disconnect the connectors from the engine
coolant temperature sensor.
3) Turn the ignition switch to ON.
4) Read the data of engine coolant tempera-
ture sensor signal using Subaru Select Monitor
or the OBD-II general scan tool.
NOTE:
Subaru Select Monitor
For detailed operation procedure, refer to
“READ CURRENT DATA SHOWN ON DIS-
PLAY FOR ENGINE”.
OBD-II general scan tool
For detailed operation procedures, refer to the
OBD-II General Scan Tool Operation Manual.Is the temperature more than
−40°C (−40°F)?Replace the engine
coolant tempera-
ture sensor.
2.5)-26, Engine
Coolant Tempera-
ture Sensor.>Repair ground short
circuit in harness
between engine
coolant tempera-
ture sensor and
ECM connector.
Page 2120 of 2870
EN(H4DOTC 2.5)-96
ENGINE (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
L: DTC P0118 ENGINE COOLANT TEMPERATURE CIRCUIT HIGH INPUT
DTC DETECTING CONDITION:
Immediately at fault recognition
TROUBLE SYMPTOM:
Hard to start
Erroneous idling
Poor driving performance
CAUTION:
After repair or replacement of faulty parts, conduct Clear Memory Mode
WIRING DIAGRAM:
EN-02363
B122
B136 ECM
35 14
E82
1
1 2
17
18
E8
12
3
B136
12
5678
13 14 15 16910 11 12
34
17 18 19 20
B22
B22E3
B122
56
782 1
94 310
24 22 23 2511 12 13
1415
26 27
2816
17 18 19 20 21
33 34 29
32 30
31 35
ENGINE
COOLANT
TEMPERATURE
SENSOR
12345678
Page 2121 of 2870
EN(H4DOTC 2.5)-97
ENGINE (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
Step Check Yes No
1 CHECK CURRENT DATA.
1) Start the engine.
2) Read the data of engine coolant tempera-
ture sensor signal using Subaru Select Monitor
or the OBD-II general scan tool.
N
OTE:
Subaru Select Monitor
For detailed operation procedure, refer to
“READ CURRENT DATA SHOWN ON DIS-
PLAY FOR ENGINE”.
OBD-II general scan tool
For detailed operation procedures, refer to the
OBD-II General Scan Tool Operation Manual.Is the value less than −40°C
(−40°F)?Go to step 2.Repair the poor
contact.
N
OTE:
In this case repair
the following:
Poor contact in
engine coolant tem-
perature sensor
Poor contact in
ECM
Poor contact in
coupling connector
Poor contact in
joint connector
2 CHECK HARNESS BETWEEN ENGINE
COOLANT TEMPERATURE SENSOR AND
ECM CONNECTOR.
1) Turn the ignition switch to OFF.
2) Disconnect the connectors from the engine
coolant temperature sensor.
3) Measure the voltage between engine cool-
ant temperature sensor connector and engine
ground.
Connector & terminal
(E8) No. 2 (+) — Engine ground (
−):Is the voltage more than 10 V? Repair battery
short circuit in har-
ness between ECM
and engine coolant
temperature sen-
sor connector.Go to step 3.
3 CHECK HARNESS BETWEEN ENGINE
COOLANT TEMPERATURE SENSOR AND
ECM CONNECTOR.
1) Turn the ignition switch to ON.
2) Measure the voltage between engine cool-
ant temperature sensor connector and engine
ground.
Connector & terminal
(E8) No. 2 (+) — Engine ground (
−):Is the voltage more than 10 V? Repair battery
short circuit in har-
ness between
ECM and engine
coolant tempera-
ture sensor con-
nector.Go to step 4.
4 CHECK HARNESS BETWEEN ENGINE
COOLANT TEMPERATURE SENSOR AND
ECM CONNECTOR.
Measure the voltage between engine coolant
temperature sensor connector and engine
ground.
Connector & terminal
(E8) No. 2 (+) — Engine ground (
−):Is the voltage more than 4 V? Go to step 5.Repair the har-
ness and connec-
tor.
N
OTE:
In this case repair
the following:
Open circuit in
harness between
ECM and engine
coolant tempera-
ture sensor con-
nector
Poor contact in
engine coolant
temperature sen-
sor connector
Poor contact in
ECM connector.
Poor contact in
coupling connector
Poor contact in
joint connector