engine coolant SUBARU FORESTER 2004 Service Manual PDF
[x] Cancel search | Manufacturer: SUBARU, Model Year: 2004, Model line: FORESTER, Model: SUBARU FORESTER 2004Pages: 2870, PDF Size: 38.67 MB
Page 1197 of 2870
EN(H4SO)-99
ENGINE (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
Step Check Yes No
1 CHECK ANY OTHER DTC ON DISPLAY.Is any other DTC displayed? Inspect the DTC
using “List of Diag-
nostic Trouble
Code (DTC)”.
of Diagnostic Trou-
ble Code (DTC).>
N
OTE:
In this case, it is not
necessary to in-
spect DTC P0111.Go to step 2.
2 CHECK ENGINE COOLANT.
1) Start the engine and warm-up completely.
2) Measure the engine coolant temperature
using Subaru Select Monitor or OBD-II general
scan tool.
N
OTE:
Subaru Select Monitor
For detailed operation procedure, refer to the
“READ CURRENT DATA FOR ENGINE”.
OBD-II general scan tool
For detailed operation procedures, refer to the
OBD-II General Scan Tool Operation Manual.Is the engine coolant tempera-
ture 75 — 95°C (167 —
203°F)?Replace the intake
air temperature
sensor.
Intake Air Temper-
ature Sensor.>Inspect the DTC
P0125 using “List
of Diagnostic Trou-
ble Code (DTC)”.
of Diagnostic Trou-
ble Code (DTC).>
Page 1203 of 2870
EN(H4SO)-105
ENGINE (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
L: DTC P0117 ENGINE COOLANT TEMPERATURE CIRCUIT LOW INPUT
DTC DETECTING CONDITION:
Immediately at fault recognition
TROUBLE SYMPTOM:
Hard to start
Erroneous idling
Poor driving performance
CAUTION:
After repair or replacement of faulty parts, conduct Clear Memory Mode
WIRING DIAGRAM:
EN-02388
1
2
B122
1912
913
B135ECM
21
E3
B22
E8 ENGINE
COOLANT
TEMPERATURE
SENSOR
E8
12
3
B135
567
82 1
94
310
24 22 23 251112131415
26 27
281617181920 21
B22
125678
131415169101112
34
17181920
B122 : LHD
12345678
B122 : RHD
1234
Page 1204 of 2870
EN(H4SO)-106
ENGINE (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
Step Check Yes No
1 CHECK CURRENT DATA.
1) Start the engine.
2) Read the data of engine coolant tempera-
ture sensor signal using Subaru Select Monitor
or the OBD-II general scan tool.
N
OTE:
Subaru Select Monitor
For detailed operation procedure, refer to the
“READ CURRENT DATA FOR ENGINE”.
OBD-II general scan tool
For detailed operation procedures, refer to the
OBD-II Scan Tool Instruction Manual.Is engine coolant temperature
more than 150°C (302°F)?Go to step 2.Repair the poor
contact.
N
OTE:
In this case repair
the following:
Poor contact in
engine coolant
temperature sen-
sor
Poor contact in
ECM
Poor contact in
coupling connector
Poor contact in
joint connector
2 CHECK HARNESS BETWEEN ENGINE
COOLANT TEMPERATURE SENSOR AND
ECM CONNECTOR.
1) Turn the ignition switch to OFF.
2) Disconnect the connectors from the engine
coolant temperature sensor.
3) Turn the ignition switch to ON.
4) Read the data of engine coolant tempera-
ture sensor signal using Subaru Select Monitor
or the OBD-II general scan tool.
NOTE:
Subaru Select Monitor
For detailed operation procedure, refer to the
“READ CURRENT DATA FOR ENGINE”.
OBD-II general scan tool
For detailed operation procedures, refer to the
OBD-II Scan Tool Instruction Manual.Is engine coolant temperature
less than −40°C (−40°F)?Replace the
engine coolant
temperature sen-
sor.
Engine Coolant
Temperature Sen-
sor.>Repair ground
short circuit in har-
ness between
engine coolant
temperature sen-
sor and ECM con-
nector.
Page 1205 of 2870
EN(H4SO)-107
ENGINE (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
M: DTC P0118 ENGINE COOLANT TEMPERATURE CIRCUIT HIGH INPUT
DTC DETECTING CONDITION:
Immediately at fault recognition
TROUBLE SYMPTOM:
Hard to start
Erroneous idling
Poor driving performance
CAUTION:
After repair or replacement of faulty parts, conduct Clear Memory Mode
WIRING DIAGRAM:
EN-02388
1
2
B122
1912
913
B135ECM
21
E3
B22
E8 ENGINE
COOLANT
TEMPERATURE
SENSOR
E8
12
3
B135
567
82 1
94
310
24 22 23 251112131415
26 27
281617181920 21
B22
125678
131415169101112
34
17181920
B122 : LHD
12345678
B122 : RHD
1234
Page 1206 of 2870
EN(H4SO)-108
ENGINE (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
Step Check Yes No
1 CHECK CURRENT DATA.
1) Start the engine.
2) Read the data of engine coolant tempera-
ture sensor signal using Subaru Select Monitor
or the OBD-II general scan tool.
N
OTE:
Subaru Select Monitor
For detailed operation procedure, refer to the
“READ CURRENT DATA FOR ENGINE”.
OBD-II general scan tool
For detailed operation procedures, refer to the
OBD-II Scan Tool Instruction Manual.Is engine coolant temperature
less than −40°C (−40°F)?Go to step 2.Repair the poor
contact.
N
OTE:
In this case repair
the following:
Poor contact in
engine coolant
temperature sen-
sor
Poor contact in
ECM
Poor contact in
coupling connector
Poor contact in
joint connector
2 CHECK HARNESS BETWEEN ENGINE
COOLANT TEMPERATURE SENSOR AND
ECM CONNECTOR.
1) Turn the ignition switch to OFF.
2) Disconnect the connectors from the engine
coolant temperature sensor.
3) Measure the voltage between engine cool-
ant temperature sensor connector and engine
ground.
Connector & terminal
(E8) No. 1 (+) — Engine ground (
−):Is the voltage more than 10 V? Repair battery
short circuit in har-
ness between
ECM and engine
coolant tempera-
ture sensor con-
nector.Go to step 3.
3 CHECK HARNESS BETWEEN ENGINE
COOLANT TEMPERATURE SENSOR AND
ECM CONNECTOR.
1) Turn the ignition switch to ON.
2) Measure the voltage between engine cool-
ant temperature sensor connector and engine
ground.
Connector & terminal
(E8) No. 1 (+) — Engine ground (
−):Is the voltage more than 10 V? Repair battery
short circuit in har-
ness between
ECM and engine
coolant tempera-
ture sensor con-
nector.Go to step 4.
4 CHECK HARNESS BETWEEN ENGINE
COOLANT TEMPERATURE SENSOR AND
ECM CONNECTOR.
Measure the voltage between engine coolant
temperature sensor connector and engine
ground.
Connector & terminal
(E8) No. 1 (+) — Engine ground (
−):Is the voltage more than 4 V? Go to step 5.Repair harness
and connector.
N
OTE:
In this case repair
the following:
Open circuit in
harness between
ECM and engine
coolant tempera-
ture sensor con-
nector
Poor contact in
engine coolant
temperature sen-
sor connector
Poor contact in
ECM connector.
Poor contact in
coupling connector
Poor contact in
joint connector
Page 1207 of 2870
EN(H4SO)-109
ENGINE (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
5 CHECK HARNESS BETWEEN ENGINE
COOLANT TEMPERATURE SENSOR AND
ECM CONNECTOR.
1) Turn the ignition switch to OFF.
2) Measure the resistance of harness
between engine coolant temperature sensor
connector and engine ground.
Connector & terminal
(E8) No. 2 — Engine ground:Is the resistance less than 5
Ω?Replace the
engine coolant
temperature sen-
sor.
Engine Coolant
Temperature Sen-
sor.>Repair harness
and connector.
N
OTE:
In this case repair
the following:
Open circuit in
harness between
ECM and engine
coolant tempera-
ture sensor con-
nector
Poor contact in
engine coolant
temperature sen-
sor connector
Poor contact in
ECM connector.
Poor contact in
coupling connector
Poor contact in
joint connector Step Check Yes No
Page 1215 of 2870
EN(H4SO)-117
ENGINE (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
Q: DTC P0125 INSUFFICIENT COOLANT TEMPERATURE FOR CLOSED LOOP
FUEL CONTROL
DTC DETECTING CONDITION:
Two consecutive driving cycles with fault
TROUBLE SYMPTOM:
Engine would not return to idling.
CAUTION:
After repair or replacement of faulty parts, conduct Clear Memory Mode
WIRING DIAGRAM:
EN-02388
1
2
B122
1912
913
B135ECM
21
E3
B22
E8 ENGINE
COOLANT
TEMPERATURE
SENSOR
E8
12
3
B135
567
82 1
94
310
24 22 23 251112131415
26 27
281617181920 21
B22
125678
131415169101112
34
17181920
B122 : LHD
12345678
B122 : RHD
1234
Page 1216 of 2870
EN(H4SO)-118
ENGINE (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
Step Check Yes No
1 CHECK ANY OTHER DTC ON DISPLAY.Is any other DTC displayed? Inspect the DTC
using “List of Diag-
nostic Trouble
Code (DTC)”.
of Diagnostic Trou-
ble Code (DTC).>
N
OTE:
In this case, it is not
necessary to in-
spect DTC P0125.Go to step 2.
2 CHECK THERMOSTAT.Does the thermostat remain
opened?Replace the ther-
mostat.
Thermostat.>Replace the
engine coolant
temperature sen-
sor.
Engine Coolant
Temperature Sen-
sor.>
Page 1219 of 2870
EN(H4SO)-121
ENGINE (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
Step Check Yes No
1 CHECK ANY OTHER DTC ON DISPLAY.Is any other DTC displayed? Inspect the DTC
using “List of Diag-
nostic Trouble
Code (DTC)”.
of Diagnostic Trou-
ble Code (DTC).>Go to step 2.
2 CHECK FRONT (A/F) OXYGEN SENSOR DA-
TA.
1) Start the engine.
2) While observing the Subaru Select Monitor
or OBD-II general scan tool screen, warm-up
the engine until coolant temperature is above
70°C (160°F).
If the engine is already warmed-up, operate at
idle speed for at least 1 minute.
3) Read the data of front oxygen (A/F) sensor
signal using Subaru Select Monitor or OBD-II
general scan tool.
NOTE:
Subaru Select Monitor
For detailed operation procedure, refer to the
“READ CURRENT DATA FOR ENGINE”.
OBD-II general scan tool
For detailed operation procedures, refer to the
OBD-II General Scan Tool Operation Manual.Is the voltage 0.85 — 1.15 V? Go to step 3.Go to step 4.
3 CHECK FRONT (A/F) OXYGEN SENSOR DA-
TA.
1) Race the engine at speeds from idling to
5,000 rpm for a total of 5 cycles.
2) Read the data of front oxygen (A/F) sensor
signal at racing using Subaru Select Monitor or
OBD-II general scan tool.
N
OTE:
Normally the air fuel ratio be rich at racing.
To increase engine speed to 5,000 rpm,
slowly depress accelerator pedal, taking
approximately 5 seconds, and quickly release
accelerator pedal to decrease engine speed.Is the voltage more than 1.1 V? Go to step 6.Go to step 4.
4 CHECK HARNESS BETWEEN ECM AND
FRONT OXYGEN (A/F) SENSOR.
1) Turn the ignition switch to OFF.
2) Disconnect the connector from ECM and
front oxygen (A/F) sensor connector.
3) Measure the resistance between ECM and
front oxygen (A/F) sensor.
Connector & terminal
(B136) No. 13 — (B18) No. 1:
(B136) No. 22 — (B18) No. 2:Is the resistance less than 5
Ω?Go to step 5.Repair open circuit
between ECM and
front oxygen (A/F)
sensor.
5 CHECK HARNESS BETWEEN ECM AND
FRONT OXYGEN (A/F) SENSOR.
Measure the resistance between ECM and
chassis ground.
Connector & terminal
(B136) No. 13 — Chassis ground:
(B136) No. 22 — Chassis ground:Is the resistance more than 1
MΩ?Go to step 6.Repair ground
short circuit
between ECM and
front oxygen (A/F)
sensor.
Page 1230 of 2870
EN(H4SO)-132
ENGINE (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
Step Check Yes No
1 CHECK ANY OTHER DTC ON DISPLAY.Is any other DTC displayed? Inspect the DTC
using “List of Diag-
nostic Trouble
Code (DTC)”.
of Diagnostic Trou-
ble Code (DTC).>
N
OTE:
In this case, it is not
necessary to in-
spect DTC P0137.Go to step 2.
2 CHECK REAR OXYGEN SENSOR DATA.
1) Warm-up the engine until engine coolant
temperature is above 70°C (158°F), and keep
the engine speed at 5,000 rpm.
2) Read the data of rear oxygen sensor signal
using Subaru Select Monitor or the OBD-II
scan tool.
NOTE:
Subaru Select Monitor
For detailed operation procedure, refer to the
“READ CURRENT DATA FOR ENGINE”.
OBD-II scan tool
For detailed operation procedures, refer to the
OBD-II Scan Tool Instruction Manual.Is the voltage more than 490
mV?Go to step 5.Go to step 3.
3 CHECK HARNESS BETWEEN ECM AND
REAR OXYGEN SENSOR CONNECTOR.
1) Turn the ignition switch to OFF.
2) Disconnect the connector from ECM and
rear oxygen sensor.
3) Measure the resistance in harness
between ECM and rear oxygen sensor con-
nector.
Connector & terminal
(B135) No. 14 — (T6) No. 4:
(B135) No. 19 — (T6) No. 3:Is the resistance more than 3
Ω?Repair open circuit
in harness
between ECM and
rear oxygen sen-
sor connector.Go to step 4.
4 CHECK HARNESS BETWEEN REAR OXY-
GEN SENSOR AND ECM CONNECTOR.
1) Turn the ignition switch to OFF.
2) Disconnect the connector from rear oxygen
sensor.
3) Turn the ignition switch to ON.
4) Measure the voltage between rear oxygen
sensor harness connector and chassis ground.
Connector & terminal
(T6) No. 4 (+) — Chassis ground (
−):Is the voltage 0.2 — 0.5 V? Replace the rear
oxygen sensor.
Front Oxygen (A/
F) Sensor.>Repair harness
and connector.
NOTE:
In this case repair
the following:
Open circuit in
harness between
rear oxygen sen-
sor and ECM con-
nector
Poor contact in
rear oxygen sen-
sor connector
Poor contact in
ECM connector.