ECO mode SUBARU FORESTER 2004 Service Manual PDF
[x] Cancel search | Manufacturer: SUBARU, Model Year: 2004, Model line: FORESTER, Model: SUBARU FORESTER 2004Pages: 2870, PDF Size: 38.67 MB
Page 1296 of 2870

EN(H4SO)-198
ENGINE (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
BC:DTC P0604 INTERNAL CONTROL MODULE READ ACCESS MEMORY
(RAM) ERROR
DTC DETECTING CONDITION:
Immediately at fault recognition
TROUBLE SYMPTOM:
Engine does not start.
Engine stalls
CAUTION:
After repair or replacement of faulty parts, conduct Clear Memory Mode
WIRING DIAGRAM:
EN-02381
B72
3412
BATTERYIGNITION
SWITCH MAIN RELAY
SBF-4SBF-1
SBF-5
B72B61F44
B2 B1 C12 C16
B21C5
A35
A7
C26
D14B9
C10 C23
No.11B47
E2 B21 1 2 3 5 6 4
ECM
EE
1
7
4
B134
B135
B136 A :
C :
D :B137 B :
C19
8
15
16 14 13
E
3412
56
123
4
56
78
9
1011 12
1314 15 16
B137B135B21B47
MT
MT
F44
B134
12345678
1234567891011121314151617181920212223242526272829303132333435
567
82 1
94
310
24 22 23 251112131415
26 27
281617181920 21
4
1
53
2618 15 167891011
17 19
20121314
B136
5
2
84
3923 20 211011
221617
24
2512136
261915
14
1
7
18
A : C :D :B :
LHDLHD
RHDRHD
Page 1324 of 2870

EN(H4SO)-226
ENGINE (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
BR:DTC P1110 ATMOSPHERIC PRESSURE SENSOR CIRCUIT MALFUNCTION
(LOW INPUT)
DTC DETECTING CONDITION:
Immediately at fault recognition
TROUBLE SYMPTOM:
CAUTION:
After repair or replacement of faulty parts, conduct Clear Memory Mode
BS:DTC P1111 ATMOSPHERIC PRESSURE SENSOR CIRCUIT MALFUNCTION
(HIGH INPUT)
DTC DETECTING CONDITION:
Immediately at fault recognition
TROUBLE SYMPTOM:
CAUTION:
After repair or replacement of faulty parts, conduct Clear Memory Mode
Step Check Yes No
1 CHECK ANY OTHER DTC ON DISPLAY.Is any other DTC displayed? Inspect the DTC
using “List of Diag-
nostic Trouble
Code (DTC)”.
of Diagnostic Trou-
ble Code (DTC).>
N
OTE:
It is not necessary to
inspect DTC P1110.Replace the ECM.
Engine Control
Module (ECM).>
Step Check Yes No
1 CHECK ANY OTHER DTC ON DISPLAY.Is any other DTC displayed? Inspect the DTC
using “List of Diag-
nostic Trouble
Code (DTC)”.
of Diagnostic Trou-
ble Code (DTC).>
N
OTE:
It is not necessary to
inspect DTC P1111.Replace the ECM.
Engine Control
Module (ECM).>
Page 1325 of 2870

EN(H4SO)-227
ENGINE (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
BT:DTC P1134 A/F SENSOR MICRO-COMPUTER PROBLEM
DTC DETECTING CONDITION:
Immediately at fault recognition
CAUTION:
After repair or replacement of faulty parts, conduct Clear Memory Mode
WIRING DIAGRAM:
EN-02384
B18
3412
56
B47F44
12345678
B136B135
1234
B21
123
4
56
78
9
1011 12
1314 15 16
SBF-5
EE
B47
B18
6
4
5
3
2
1
B23 C13
C22C6 C17
C16
C5
8
B:
C:B135
B136
B21
E2 ECMBATTERY
B61F44
7
FRONT OXYGEN
(A/F) SENSOR MAIN RELAY
567
82 1
94
310
24
22 23251112131415
26 27
281617181920 21
5
2
84
3923 20 211011
221617
24
2512136
261915
14
1
7
18
LHDLHD
RHDRHD
4
3
1 2
B: C:
Page 1327 of 2870

EN(H4SO)-229
ENGINE (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
BU:DTC P1137 O2 SENSOR CIRCUIT (LAMBDA=1) (BANK 1 SENSOR 1)
DTC DETECTING CONDITION:
Immediately at fault recognition
CAUTION:
After repair or replacement of faulty parts, conduct Clear Memory Mode
WIRING DIAGRAM:
EN-02384
B18
3412
56
B47F44
12345678
B136B135
1234
B21
123
4
56
78
9
1011 12
1314 15 16
SBF-5
EE
B47
B18
6
4
5
3
2
1
B23 C13
C22C6 C17
C16
C5
8
B:
C:B135
B136
B21
E2 ECMBATTERY
B61F44
7
FRONT OXYGEN
(A/F) SENSOR MAIN RELAY
567
82 1
94
310
24
22 23251112131415
26 27
281617181920 21
5
2
84
3923 20 211011
221617
24
2512136
261915
14
1
7
18
LHDLHD
RHDRHD
4
3
1 2
B: C:
Page 1331 of 2870

EN(H4SO)-233
ENGINE (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
CB:DTC P1498 EGR VALVE SIGNAL #4 CIRCUIT MALFUNCTION (LOW INPUT)
DTC DETECTING CONDITION:
Immediately at fault recognition
TROUBLE SYMPTOM:
Erroneous idling
Poor driving performance
Engine breathing
CAUTION:
After repair or replacement of faulty parts, conduct Clear Memory Mode
WIRING DIAGRAM:
EN-02390
B137
B135
B134
B21
123
4
56
78
9
1011 12
1314 15 16
EE
B47
E18
2 5
1 4 3 6
B21B61F44
E2
B20
E1
B21
E2
6
4
5
3
2
1
1
5 A17 A16 A15 A18
B21 D14A74
3 6
15
16
SBF-5BATTERY MEIN RELAY
EGR
VALVE
A:
B134
B:
B135
D:
B137ECM
B47
F44
E18
3412
56
13
45627
12345678
4
1
53
2618 15 167891011
17 19
20121314
567
82 1
94
310
24 22 23 251112131415
26 27
281617181920 21
1234567891011121314151617181920212223242526272829303132333435
B20
LHDLHD
RHDRHD
A: B:
D:
Page 1333 of 2870

EN(H4SO)-235
ENGINE (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
CC:DTC P1499 EGR VALVE SIGNAL #4 CIRCUIT MALFUNCTION (HIGH INPUT)
DTC DETECTING CONDITION:
Immediately at fault recognition
TROUBLE SYMPTOM:
Erroneous idling
Poor driving performance
Engine breathing
CAUTION:
After repair or replacement of faulty parts, conduct Clear Memory Mode
WIRING DIAGRAM:
EN-02390
B137
B135
B134
B21
123
4
56
78
9
1011 12
1314 15 16
EE
B47
E18
2 5
1 4 3 6
B21B61F44
E2
B20
E1
B21
E2
6
4
5
3
2
1
1
5 A17 A16 A15 A18
B21 D14A74
3 6
15
16
SBF-5BATTERY MEIN RELAY
EGR
VALVE
A:
B134
B:
B135
D:
B137ECM
B47
F44
E18
3412
56
13
45627
12345678
4
1
53
2618 15 167891011
17 19
20121314
567
82 1
94
310
24 22 23 251112131415
26 27
281617181920 21
1234567891011121314151617181920212223242526272829303132333435
B20
LHDLHD
RHDRHD
A: B:
D:
Page 1336 of 2870

EN(H4SO)-238
ENGINE (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
CJ:DTC P1516 ISC SOLENOID VALVE SIGNAL #4 CIRCUIT MALFUNCTION
(LOW INPUT)
DTC DETECTING CONDITION:
Immediately at fault recognition
TROUBLE SYMPTOM:
Erroneous idling
Engine stalls
Engine breathing
CAUTION:
After repair or replacement of faulty parts, conduct Clear Memory Mode
WIRING DIAGRAM:
EN-02396
B137
B135
B134
B21
123
4
56
78
9
1011 12
1314 15 16
EE
B47
E7
2 5
1 4 3 6
B21B61F44
E2
B22
E3
B21
E2
6
4
5
3
2
1
1
2 A6 A20 A19A5
B21 D14A74
1 3
15
16
SBF-5BATTERY MEIN RELAY
IDLE
AIR CONTROL
SOLENOID
VALVE
A:
B134
B:
B135
D:
B137ECM
B47
F44
E7
3412
56
13
4562
B22
125678
131415169101112
34
17181920
7
12345678
4
1
53
2618 15 167891011
17 19
20121314
567
82 1
94
310
24 22 23 251112131415
26 27
281617181920 21
1234567891011121314151617181920212223242526272829303132333435
LHDLHD
RHDRHD
A: B:
D:
Page 1338 of 2870

EN(H4SO)-240
ENGINE (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
CK:DTC P1517 ISC SOLENOID VALVE SIGNAL #4 CIRCUIT MALFUNCTION
(HIGH INPUT)
DTC DETECTING CONDITION:
Immediately at fault recognition
TROUBLE SYMPTOM:
Erroneous idling
Engine stalls
Engine breathing
CAUTION:
After repair or replacement of faulty parts, conduct Clear Memory Mode
WIRING DIAGRAM:
EN-02396
B137
B135
B134
B21
123
4
56
78
9
1011 12
1314 15 16
EE
B47
E7
2 5
1 4 3 6
B21B61F44
E2
B22
E3
B21
E2
6
4
5
3
2
1
1
2 A6 A20 A19A5
B21 D14A74
1 3
15
16
SBF-5BATTERY MEIN RELAY
IDLE
AIR CONTROL
SOLENOID
VALVE
A:
B134
B:
B135
D:
B137ECM
B47
F44
E7
3412
56
13
4562
B22
125678
131415169101112
34
17181920
7
12345678
4
1
53
2618 15 167891011
17 19
20121314
567
82 1
94
310
24 22 23 251112131415
26 27
281617181920 21
1234567891011121314151617181920212223242526272829303132333435
LHDLHD
RHDRHD
A: B:
D:
Page 1343 of 2870

EN(H4SO)-245
ENGINE (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
CM:DTC P1560 BACK-UP VOLTAGE CIRCUIT MALFUNCTION
DTC DETECTING CONDITION:
Immediately at fault recognition
CAUTION:
After repair or replacement of faulty parts, conduct Clear Memory Mode
WIRING DIAGRAM:
EN-02381
B72
3412
BATTERYIGNITION
SWITCH MAIN RELAY
SBF-4SBF-1
SBF-5
B72B61F44
B2 B1 C12 C16
B21C5
A35
A7
C26
D14B9
C10 C23
No.11B47
E2 B21 1 2 3 5 6 4
ECM
EE
1
7
4
B134
B135
B136 A :
C :
D :B137 B :
C19
8
15
16 14 13
E
3412
56
123
4
56
78
9
1011 12
1314 15 16
B137B135B21B47
MT
MT
F44
B134
12345678
1234567891011121314151617181920212223242526272829303132333435
567
82 1
94
310
24 22 23 251112131415
26 27
281617181920 21
4
1
53
2618 15 167891011
17 19
20121314
B136
5
2
84
3923 20 211011
221617
24
2512136
261915
14
1
7
18
A : C :D :B :
LHDLHD
RHDRHD
Page 1474 of 2870

ME(H4DOTC)-18
MECHANICAL
General Description
5. CRANKSHAFT AND PISTON
2.0 L MODEL
(1) Flywheel (MT model) (9) Piston pin (17) Crankshaft bearing #1, #3
(2) Ball bearing (MT model) (10) Circlip (18) Crankshaft bearing #2, #4
(3) Reinforcement (AT model) (11) Connecting rod bolt (19) Crankshaft bearing #5
(4) Drive plate (AT model) (12) Connecting rod
(5) Top ring (13) Connecting rod bearingTightening torque: N
⋅m (kgf-m, ft-lb)
(6) Second ring (14) Connecting rod capT1: 45 (4.6, 33.3)
(7) Oil ring (15) CrankshaftT2: 72 (7.3, 52.8)
(8) Piston (16) Woodruff key
ME-00005
(10)(1)
(17)
(18)(18)(13) (12) (11)
(8)(10) (10)
(9)
(16)
(19)
(10)
(9) (11) (13)
(12) (8)
(14)
(13)(14) (13) (15)
(7)(6)(5)
(17)
T2
(2)
(4)
(3)
(5)
(6) (7)
T2
T1