SUBARU LEGACY 1996 Service Repair Manual

B5M0306
4) Remove roof spoiler mounting nuts.
CAUTION:

When removing nuts, be careful not to drop them
inside rear gate.

Be careful since two-sided tape is placed between
roof spoiler and body panel.
5) Installation is in the reverse order of removal.
Tightening torque:
7.4±2.0 N⋅m (0.75±0.2 kg-m, 5.4±1.4 ft-lb)
B5M0416
21. Side Spoiler (2500 cc GT model
only)
A: REMOVAL AND INSTALLATION
1) Remove tapping screws, clip and end cover.
2) Installation is in the reverse order of removal.
B5M0417
22. Front Under Spoiler (All models
except 2500 cc GT)
A: REMOVAL AND INSTALLATION
1) Remove clips.
2) Installation is in the reverse order of removal.
B5M0418
23. Airdam Skirt (2500 cc GT model
only)
A: REMOVAL AND INSTALLATION
1) Remove airdam skirt mounting bolts and clips.
2) Installation is in the reverse order of removal.
B5M0419
24. Rear Under Spoiler (2500 cc GT
model only)
A: REMOVAL AND INSTALLATION
1) Remove tapping screws and clips.
2) Installation is in the reverse order of removal.
NOTE:

12 tapping screws are used for 4 Door Sedan.

14 tapping screws are used for Station Wagon.
63
5-1SERVICE PROCEDURE
20. Roof Spoiler (Station Wagon 2500 cc GT model only) - 24. Rear Under Spoiler (2500 cc GT model only)

B5M0306
4) Remove roof spoiler mounting nuts.
CAUTION:

When removing nuts, be careful not to drop them
inside rear gate.

Be careful since two-sided tape is placed between
roof spoiler and body panel.
5) Installation is in the reverse order of removal.
Tightening torque:
7.4±2.0 N⋅m (0.75±0.2 kg-m, 5.4±1.4 ft-lb)
B5M0416
21. Side Spoiler (2500 cc GT model
only)
A: REMOVAL AND INSTALLATION
1) Remove tapping screws, clip and end cover.
2) Installation is in the reverse order of removal.
B5M0417
22. Front Under Spoiler (All models
except 2500 cc GT)
A: REMOVAL AND INSTALLATION
1) Remove clips.
2) Installation is in the reverse order of removal.
B5M0418
23. Airdam Skirt (2500 cc GT model
only)
A: REMOVAL AND INSTALLATION
1) Remove airdam skirt mounting bolts and clips.
2) Installation is in the reverse order of removal.
B5M0419
24. Rear Under Spoiler (2500 cc GT
model only)
A: REMOVAL AND INSTALLATION
1) Remove tapping screws and clips.
2) Installation is in the reverse order of removal.
NOTE:

12 tapping screws are used for 4 Door Sedan.

14 tapping screws are used for Station Wagon.
63
5-1SERVICE PROCEDURE
20. Roof Spoiler (Station Wagon 2500 cc GT model only) - 24. Rear Under Spoiler (2500 cc GT model only)

1. Sunroof
Entry of water into compartment
1Check roof panel and glass lid assembly for improper or poor
sealing.

2Check drain tube for clogging.

3Check sunroof frame seal and body for improper fit.
Booming noise
1Check glass lid assembly and roof panel for improper clear-
ance.

2Check sun shade and roof trim for improper clearance.
Abnormal motor noise
1Check motor for looseness.

2Check gears and bearings for wear.

3Check cable for wear.

4Check cable pipe for deformities.
Failure of sunroof to operate
(Motor operates properly.)
1Check guide rail for foreign particles.

2Check guide rail for improper installation.

3Check parts for mutual interference.

4Check cable slider for improper clinching.

5Check cable for improper installation.

6Check clutch adjustment nut for improper tightness.
Motor does not rotate or rotates improperly.
(Use sunroof wrench to check operation.)
1Check fuse for blowout.

2Check switch for improper function.

3Check motor for incorrect terminal voltage.

4Check relay for improper operation.

5Check poor grounding system.

6Check cords for discontinuity and terminals for poor connec-
tions.

7Check limit switch for improper operation.
64
5-1DIAGNOSTICS
1. Sunroof

1. Door and Rear Gate
A: DOOR ALIGNMENT
B5M0051A
2
5-2SERVICE DATA
1. Door and Rear Gate

1. Front Door
B5M0052A

1Gusset


2Weatherstrip (Outer)


3Stabilizer (Outer)


4Stabilizer (Inner)


5Protector


6Stopper


7Knock pin

8Checker


9Sealing cover


10Door panel


11Lower hinge


12Upper hinge


13Door sash (Rear)


14Door sash (Front)
Tightening torque: Nâ‹…m (kg-m, ft-lb)
T1: 7.4±2.0 (0.75±0.2, 5.4±1.4)
T2: 13±3 (1.3±0.3, 9.4±2.2)
T3: 25±3 (2.5±0.3, 18.1±2.2)
T4: 29±5 (3.0±0.5, 21.7±3.6)
3
5-2COMPONENT PARTS
1. Front Door

2. Rear Door
B5M0053A

1Weatherstrip (Outer)


2Stabilizer (Outer)


3Stabilizer (Inner)


4Stopper


5Knock pin


6Checker

7Seating cover


8Door panel


9Lower hinge


10Upper hinge


11Door sash (Rear)


12Door sash (Front)
Tightening torque: Nâ‹…m (kg-m, ft-lb)
T1: 7.4±2.0 (0.75±0.2, 5.4±1.4)
T2: 14±4 (1.4±0.4, 10.1±2.9)
T3: 25±3 (2.5±0.3, 18.1±2.2)
T4: 29±5 (3.0±0.5, 21.7±3.6)
4
5-2COMPONENT PARTS
2. Rear Door

3. Front Door Glass
B5M0054A

1Glass


2Regulator and motor ASSY


3Regulator handle (Except power window)


4Retainer spring


5Regulator ASSY
Tightening torque: Nâ‹…m (kg-m, ft-lb)
T: 7.4±2.0 (0.75±0.2, 5.4±1.4)
5
5-2COMPONENT PARTS
3. Front Door Glass

4. Rear Door Glass
B5M0055A

1Glass


2Regulator and motor ASSY


3Regulator handle (Except power window)


4Retainer spring


5Regulator ASSY
Tightening torque: Nâ‹…m (kg-m, ft-lb)
T: 7.4±2.0 (0.75±0.2, 5.4±1.4)
6
5-2COMPONENT PARTS
4. Rear Door Glass

5. Rear Gate and Glass
B5M0056A

1Rear gate


2Key cylinder


3Outer handle


4Door lock actuator


5Striker


6Latch


7Glass pin

8Glass


9Buffer


10Stopper


11Gas stay


12Hinge


13Rear gate handle
Tightening torque: Nâ‹…m (kg-m, ft-lb)
T1: 4.4±1.5 (0.45±0.15, 3.3±1.1)
T2: 7.4±2.0 (0.75±0.2, 5.4±1.4)
T3: 13±3 (1.3±0.3, 9.4±2.2)
T4: 14±4 (1.4±0.4, 10.1±2.9)
T5: 25±5 (2.5±0.5, 18.1±3.6)
7
5-2COMPONENT PARTS
5. Rear Gate and Glass

6. Door Lock Assembly
1. FRONT DOOR
B5M0057A

1Holder remote


2Inner remote ASSY


3Door outer handle


4Striker


5Door latch


6Switch ASSY


7Auto-door lock actuator


8Bell crank


9Rod holder
Tightening torque: Nâ‹…m (kg-m, ft-lb)
T1: 6.4±2.0 (0.65±0.2, 4.7±1.4)
T2: 7.4±2.0 (0.75±0.2, 5.4±1.4)
T3: 14±4 (1.4±0.4, 10.1±2.9)
8
5-2COMPONENT PARTS
6. Door Lock Assembly