SUBARU LEGACY 1996 Service Repair Manual

C: CHECK CRUISE CONTROL MAIN SWITCH
DIAGNOSIS:

Faulty cruise control main switch, or open harness.
TROUBLE SYMPTOM:

Cruise control main switch is not turned ON and cruise
control cannot be set.
NOTE:
When the main relay (built-in cruise control module)
operates, the main switch circuit is in normal condition.
The main relay operation can be checked by hearing the
operation sounds.
This operation sounds will be heard when ignition switch
and cruise control main switch is turned to ON.
1. Check fuse and power supply.
OK
Not OK
Melted fuse,repair the shorted part of the circuit.
,replace fuse.
2. Check cruise control main switch.
OK
Not OK
Open harness,repair faulty main switch.,
replace.
3. Check harness connector between cruise
control main switch and cruise control
module.
OK
Not OK
Repair or replace wiring harness.
Failure of the cruise control module.
B6M0275



14
6-2BODY ELECTRICAL SYSTEM
7. Diagnostics Chart for Power Line

G6M0181
1. CHECK FUSE AND POWER SUPPLY.
1) Check fuse No. 18.
2) Turn ignition switch to ON.
3) Measure voltage between fuse box connector and body.
Connector & terminal / Specified voltage:
(B51) No. 4—Body / 10 V, or more
B6M0183B
2. CHECK CRUISE CONTROL MAIN SWITCH.
1) Turn ignition switch to OFF.
2) Remove cruise control main switch and disconnect con-
nector.
3) Turn ignition switch to ON.
4) Measure voltage between cruise control main switch
connector and body.
Connector & terminal / Specified voltage:
(i19) No. 3—Body / 10 V, or more
G6M0244
5) Measure resistance between cruise control main switch
terminals.
Terminals / Specified resistance:
No. 3—No. 5 / 10Ω, max. (ON)
1MΩ, min. (OFF)
B6M0184B
3. CHECK HARNESS CONNECTOR BETWEEN
CRUISE CONTROL MAIN SWITCH AND CRUISE
CONTROL MODULE.
1) Connect connector.
2) Turn ignition switch to ON.
3) Turn cruise control main switch to ON.
4) Measure voltage between each terminal of cruise con-
trol main switch or cruise control module and body.
Connector & terminal / Specified voltage:
(i19) No. 3—Body / 10 V, or more
(i19) No. 5—Body / 10 V, or more
(B94) No. 15—Body / 10 V, or more
NOTE:
Depress cruise control main switch with fingers while mea-
suring (i19) No. 5—Body.
15
6-2BODY ELECTRICAL SYSTEM
7. Diagnostics Chart for Power Line

8. Diagnostics Chart with Trouble Code
A: TROUBLE CODE
Trouble code Item Contents of diagnosis Page
10 OK Normal 18
11 BRAKE/ST/CL or N
Input signals from brake switch“OFF”, stop light
switch“ON”(Brake pedal is in depressed condi-
tion.)

Input signals from clutch switch“OFF”, or inhibi-
tor switch is in“N”position.
[Clutch pedal is depressed (MT), or select lever
is set to N position (AT).]20
12 NOT SET SP Out of cruise speed range 22
13 LOW SP LIM Low-speed control limiter 22
14 CANCEL SW Input signal from cancel switch 26
15 NO MEMORY No memorized cruise speed—
21 SP SENS NG Faulty vehicle speed sensor 2 22
22 COM SW NGFaulty SET/COAST switch or RESUME/ACCEL
switch26
23 RELAY NG Faulty safety relay included in cruise control module 29
24 CPU RAM NG Faulty CPU RAM included in cruise control module 29
31 MOTOR NG Faulty vacuum motor or motor drive system 30
32 AIR VAL NG Faulty air valve or valve drive system 30
33 REL VAL NG Faulty release valve or valve drive system 30
16
6-2BODY ELECTRICAL SYSTEM
8. Diagnostics Chart with Trouble Code

B: TROUBLE CODE 10
—NORMAL CONDITION—
DIAGNOSIS:

SET/COAST switch or disconnection of the wiring or
short circuit.

RESUME/ACCEL switch or disconnection of the wiring
or short circuit.
TROUBLE SYMPTOM:

Cruise control cannot be set, or it is cancelled immedi-
ately.

RESUME/ACCEL cannot be operated.
1. Check the signal using a select monitor.
Not OK
OK
Check for disconnection of the harnesses and
connectors.
2. Check the cruise control command switch.
OK
Not OK

Failure in the power source system.—Check the
horn relay circuit.

Failure in the switch or harnesses.—Replace.
Failure of the cruise control module.
B6M0532


17
6-2BODY ELECTRICAL SYSTEM
8. Diagnostics Chart with Trouble Code

LED No. Signal name Display
1 SET/COAST switch SE
2 RESUME/ACCEL switch RE
3 Stop light switch ST
4
Brake switch

Clutch switch (MT)BR
5 Inhibitor switch (AT) N
6——
7——
8——
9——
10——
SE RE ST BR N
—————
1
2345
678910
1. CHECK THE SIGNAL USING A SELECT MONITOR.
1) Turn ignition switch to ON.
2) Turn cruise control main switch to ON.
3) Set select monitor in“FA 0”mode.
4) Check signals for proper operation.
(1) When pushing the SET switch:
LED No. 1 goes out—lights.
(2) When pushing the RESUME switch:
LED No. 2 goes out—lights.
B6M0533
B6M0527
2. CHECK THE CRUISE CONTROL COMMAND
SWITCH.
1) Disconnect connector from command switch.
2) Measure voltage between connector (S1) and body.
Connector & terminal / Specified voltage:
(S1) No. 1—Body / 10 V, or more
3) Check for harness short circuit between command
switch and body.
Terminals / Specified resistance:
No. 2—Body / 1 MΩ, min.
No. 3—Body / 1 MΩ, min.
B6M0534
4) Measure resistance between each terminal of switch
side connector to check the switch operation.
Terminals:
No. 1—No. 2 (SET/COAST SWITCH)
No. 1—No. 3 (RESUME/ACCEL SWITCH)
Specified resistance:
10Ω, max. (ON)
1MΩ, min. (OFF)
18
6-2BODY ELECTRICAL SYSTEM
8. Diagnostics Chart with Trouble Code

B6M0244
C: TROUBLE CODE 11
—BRAKE SWITCH, STOP LIGHT SWITCH,
CLUTCH SWITCH, INHIBITOR SWITCH—
DIAGNOSIS:

Failure or disconnection of the stop light switch and
brake switch.

Failure or disconnection of the inhibitor switch. (AT)

Failure or disconnection of the clutch switch. (MT)
TROUBLE SYMPTOM:

Cruise control cannot be set.
1. Check the signal using a select monitor.
Not OK
OK
Check for disconnection of the harnesses and
connectors.
2. Check brake switch and stop light switch.
OK
Not OK
Replace switch, repair wiring.
3. Check clutch switch. (MT model)
OK
Not OK
Replace switch, repair wiring.
4. Check inhibitor switch. (AT model)Not OK
Replace switch, repair wiring.
OK
Failure of the cruise control module.
B6M0283



19
6-2BODY ELECTRICAL SYSTEM
8. Diagnostics Chart with Trouble Code

LED No. Signal name Display
1 SET/COAST switch SE
2 RESUME/ACCEL switch RE
3 Stop light switch ST
4
Brake switch

Clutch switch (MT)BR
5 Inhibitor switch (AT) N
6——
7——
8——
9——
10——
SE RE ST BR N
—————
1
2345
678910
1. CHECK THE SIGNAL USING A SELECT MONITOR.
1) Turn ignition switch to ON.
2) Turn cruise control main switch to ON.
3) Apply parking brake securely.
4) Set select monitor in“FA 0”mode.
5) Release the clutch pedal. (MT model)
6) Depress the brake pedal and check signals for proper
operation.
Stop light switch: LED No. 3 goes out—lights.
Brake switch : LED No. 4 goes out—lights.
7) Release the brake pedal.
8) Depress the clutch pedal and check signal for proper
operation. (MT model)
Clutch switch: LED No. 4 goes out—lights.
9) Set the selector lever from D to N position and check
signal for proper operation. (AT model)
Inhibitor switch: LED No. 5 goes out—lights.
G6M0183
2. CHECK BRAKE SWITCH AND STOP LIGHT
SWITCH.
1) Remove connector of stop and brake switch.
2) Check circuit between each terminal.
Pedal operationBrake switch between
No. 1—No. 4Stop light switch between
No. 2—No. 3
Depressing the
brake pedal.1MΩ,ormore 1Ω, or less
Without
depressing the
brake pedal.1Ω, or less 1 MΩ,ormore
G6M0184
3. CHECK CLUTCH SWITCH. (MT MODEL)
1) Disconnect connector from clutch switch.
2) Check continuity of the clutch switch.
Terminals / Specified resistance:
No. 1—No. 2 / 10Ω, max. (Without pedal
depressing.)
/1MΩ, min. (Pedal depressing.)
20
6-2BODY ELECTRICAL SYSTEM
8. Diagnostics Chart with Trouble Code

B6M0242
4. CHECK INHIBITOR SWITCH. (AT MODEL)
1) Set the selector lever to N position.
2) Disconnect connector of inhibitor switch.
3) Check continuity of the inhibitor switch.
Terminals / Specified resistance:
No. 11—No. 12 / 10Ω, max.
(Selector lever is in P or N.)
/1MΩ, min.
(Selector lever is not in P or N.)
21
6-2BODY ELECTRICAL SYSTEM
8. Diagnostics Chart with Trouble Code

B6M0191
D: TROUBLE CODE 12, 13 AND 21
—VEHICLE SPEED SENSOR 2 SYSTEM—
DIAGNOSIS:

Disconnection or short circuit of vehicle speed sensor 2
system.
TROUBLE SYMPTOM:

Cruise control cannot be set. (Cancelled immediately.)
1. Check operation of speedometer.
OK
Not OK
Check combination meter circuit.

2. Check input signal for cruise control module.
Not OK
OK

Check for disconnection of the cruise control
module connector terminal.

Failure of the cruise control module.
3. Perform a circuit test between combination
meter and cruise control module.
OK
Not OK
Repair or replace harness connector.
4. Check vehicle speed sensor 2.
OK
Not OK

Mechanical trouble between vehicle speed sensor
2 and speedometer shaft in transmission.

Failure of the vehicle speed sensor 2.
,Replace vehicle speed sensor 2.
Failure in combination meter circuit.




22
6-2BODY ELECTRICAL SYSTEM
8. Diagnostics Chart with Trouble Code

B6M0285
1. CHECK OPERATION OF SPEEDOMETER.
Make sure that speedometer indicates the vehicle speed
by driving the vehicle.
B6M0247B
2. CHECK INPUT SIGNAL FOR CRUISE CONTROL
MODULE.
WARNING:
Be careful not to be caught up by the running wheels.
1) Set the vehicle on free roller, or lift-up the vehicle and
support with safety stands.
2) Set oscilloscope to cruise control module connector ter-
minals.
Connector & terminal / (B94) No. 19—Body
23
6-2BODY ELECTRICAL SYSTEM
8. Diagnostics Chart with Trouble Code