fuel cap SUBARU TRIBECA 2009 1.G Service User Guide

FU(H6DO)-2
General Description
FUEL INJECTION (FUEL SYSTEMS)
1. General Description
A: SPECIFICATION
Fuel tankCapacity 64 2 (16.9 US gal, 14.1 Imp gal)
Location Rear floor bottom
Fuel pump
Ty p e I m p e l l e r
Shutoff discharge pressure550 — 850 kPa (5.61 — 8.67 kg/cm2, 79.8 — 123.3 psi)
Discharge rate155 2 (41 US gal, 34.1 Imp gal)/h or more
[12 V at 300 kPa (3.06 kg/cm2, 43.5 psi)]
Fuel filterIn-tank type

FU(H6DO)-9
General Description
FUEL INJECTION (FUEL SYSTEMS)
6. FUEL LINE
(1) Clamp (8) Fuel pipe ASSY (15) Ring
(2) Evaporation hose A (9) Grommet (16) Fuel filler cap
(3) Fuel delivery hose A (10) Drain valve (17) Fuel tank pressure sensor
(4) Fuel pipe ASSY (11) Canister
(5) Evaporation hose B (12) ClampTightening torque: N·m (kgf-m, ft-lb)
(6) Fuel delivery hose B (13) Fuel filler pipeT1: 7.5 (0.76, 5.5)
(7) Clamp (14) Packing
C
C
A
AB
B
(15)
(13)(17)
(16)
(14)
T1
T2
(5)
(6)
(4)
(7)(7)
(8)
(9)
(11)
(12)
(12)
(10)
(2)
(3)(1)
FU-02678

FU(H6DO)-10
General Description
FUEL INJECTION (FUEL SYSTEMS)
C: CAUTION
•Wear work clothing, including a cap, protective goggles and protective shoes during operation.
•Remove contamination including dirt and corrosion before removal, installation or disassembly.
•Keep the disassembled parts in order and protect them from dust and dirt.
•Before removal, installation or disassembly, be sure to clarify the failure. Avoid unnecessary removal, in-
stallation, disassembly and replacement.
•Be careful not to burn yourself, because each part on the vehicle is hot after running.
•Be sure to tighten fasteners including bolts and nuts to the specified torque.
•Place shop jacks or rigid racks at the specified points.
•Before disconnecting connectors of sensors or units, be sure to disconnect the ground cable from the bat-
tery.
•Place “NO FIRE” signs near the working area.
•Be careful not to spill fuel on the floor.
D: PREPARATION TOOL
ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
18482AA010 CARTRIDGE Troubleshooting the electrical system.
22771AA030 SUBARU SELECT
MONITOR KIT
Tr o u b l e s h o o t i n g t h e e l e c t r i c a l s y s t e m .
42099AE000 CONNECTOR
REMOVER
Used for disconnecting quick connector of the
engine compartment.
ST18482AA010
ST22771AA030
ST42099AE000

FU(H6DO)-12
Intake Manifold
FUEL INJECTION (FUEL SYSTEMS)
3. Intake Manifold
A: REMOVAL
1) Remove the collector cover.
2) Release the fuel pressure. 37, RELEASING OF FUEL PRESSURE, PROCE-
DURE, Fuel.>
3) Disconnect the ground cable from battery.
4) Open the fuel filler flap lid, and remove the fuel
filler cap.
5) Remove the air cleaner case and air intake
chamber. Cleaner Case.> Air Intake Chamber.>
6) Remove the generator. REMOVAL, Generator.>
7) Disconnect the connector from throttle body.
8) Disconnect the engine coolant hoses from throt-
tle body.
9) Disconnect the PCV hose.
10) Disconnect the brake booster hose.
11) Disconnect the fuel hoses from fuel pipe.
(1) Disconnect the connector of fuel pipe by
pushing the ST in the direction of arrow.
ST 42099AE000 CONNECTOR REMOVER
(2) Remove the clip, and disconnect the evapo-
ration hose from the pipe.
WARNING:
•Be careful not to spill fuel.
•Catch the fuel from hoses using a container
or cloth.
12) Remove the fuel pipe protector LH.
13) Remove the engine harness from fuel injector
pipe LH.
FU-02487
FU-02114
EC-02133
ME-02655
FU-02117

FU(H6DO)-24
Fuel Injector
FUEL INJECTION (FUEL SYSTEMS)
11.Fuel Injector
A: REMOVAL
1. RH SIDE
1) Remove the collector cover.
2) Release the fuel pressure. 37, RELEASING OF FUEL PRESSURE, PROCE-
DURE, Fuel.>
3) Disconnect the ground cable from battery.
4) Open the fuel filler flap lid, and remove the fuel
filler cap.
5) Remove the air cleaner case. IN(H6DO)-5, REMOVAL, Air Cleaner Case.>
6) Remove the fuel pipe protector RH.
7) Disconnect the connector from fuel injector.
8) Remove the engine harness from fuel injector
pipe RH.
9) Remove the bolt which holds fuel injector pipe
onto intake manifold.
10) Remove the fuel injector while lifting up the fuel
injector pipe.
2. LH SIDE
1) Remove the collector cover.
2) Release the fuel pressure. 37, RELEASING OF FUEL PRESSURE, PROCE-
DURE, Fuel.>
3) Remove the battery.
4) Open the fuel filler flap lid, and remove the fuel
filler cap.
5) Remove the generator harness from fuel pipe
protector LH.
6) Remove the fuel pipe protector LH.
7) Disconnect the connector from fuel injector.
8) Remove the engine harness from fuel injector
pipe LH.
9) Remove the bolt which holds fuel injector pipe
onto intake manifold.
10) Remove the fuel injector while lifting up the fuel
injector pipe.
FU-02119
FU-02134
FU-02120
FU-02117
FU-02135
FU-02118

FU(H6DO)-37
Fuel
FUEL INJECTION (FUEL SYSTEMS)
21.Fuel
A: PROCEDURE
1. RELEASING OF FUEL PRESSURE
WARNING:
•Place “NO FIRE” signs near the working area.
•Be careful not to spill fuel on the floor.
1) Remove the fuse of fuel pump from main fuse
box.
2) Start the engine and run until it stalls.
3) After the engine stalls, crank it for five more sec-
onds.
4) Turn the ignition switch to OFF.
2. DRAINING FUEL
WARNING:
•Place “NO FIRE” signs near the working area.
•Be careful not to spill fuel on the floor.
1) Set the vehicle on a lift.
2) Disconnect the ground cable from battery.
3) Open the fuel filler flap lid, and remove the fuel
filler cap.
4) Lift-up the vehicle.
5) Remove the fuel tank protector.
6) Set a container under the vehicle and remove
the drain plug from fuel tank to drain fuel from fuel
tank.
7) Tighten the fuel drain plugs.
NOTE:
Use a new gasket.
Tightening torque:
26 N·m (2.65 kgf-m, 19.2 ft-lb)
8) Install the fuel tank protector.
NOTE:
Use a new nut.
Tightening torque:
Nut
9 N·m (0.9 kgf-m, 6.6 ft-lb)
Bolt
17.5 N·m (1.78 kgf-m, 12.9 ft-lb)
FU-01122
FU-02765

FU(H6DO)-41
Fuel Filler Pipe
FUEL INJECTION (FUEL SYSTEMS)
23.Fuel Filler Pipe
A: REMOVAL
WARNING:
•Place “NO FIRE” signs near the working area.
•Be careful not to spill fuel on the floor.
1) Disconnect the ground cable from battery.
2) Open the fuel filler flap lid, and remove the filler
cap.
3) Remove the screws which secure the gasket.
4) Lift-up the vehicle.
5) Remove the rear wheel RH.
6) Drain fuel from fuel tank. DRAINING FUEL, PROCEDURE, Fuel.>
7) Remove the mud guard. MOVAL, Mud Guard.>
8) Remove the rear suspension assembly. RS-16, REMOVAL, Rear Sub Frame.>
9) Disconnect the fuel filler hose.
10) Remove the bolts which hold fuel filler pipe
bracket on the body.
11) Remove the fuel filler pipe to the underside of
the vehicle.
B: INSTALLATION
1) Open the fuel filler flap lid.
2) Set the fuel saucer (A) with rubber packing (C),
and insert the fuel filler pipe into hole from the inner
side of apron.
3) Align the holes in fuel filler pipe neck and set the
cup (B), and tighten the nuts.
NOTE:
If the edges of rubber packing are folded toward in-
side, straighten it with a flat tip screwdriver.
4) Correctly insert the fuel filler hose to specified
position, and then tighten the clamp.
FU-00095
FU-00096
FU-02668
FU-02667
FU-02766
(A)
(C)
(B)
FU-02668

FU(H6DO)-48
Fuel Delivery, Return and Evaporation Lines
FUEL INJECTION (FUEL SYSTEMS)
28.Fuel Delivery, Return and Evaporation Lines
A: REMOVAL
1) Set the vehicle on a lift.
2) Release the fuel pressure. Fuel.>
3) Open the fuel filler flap lid, and remove the fuel filler cap.
4) Remove the floor mat.
5) Disconnect the fuel delivery pipe and hose and the evaporation pipe and hose.
6) In the engine compartment, disconnect the fuel
delivery hoses and evaporation hose.
(1) Disconnect the quick connector of the fuel
delivery line by pushing the ST in the direction
of the arrow.
ST 42099AE000 CONNECTOR REMOVER
(2) Remove the clip, and disconnect the evapo-
ration hose from the pipe.
WARNING:
•Be careful not to spill fuel.
•Catch the fuel from hoses using a container
or cloth.
7) Lift-up the vehicle.
8) Remove the fuel tank. REMOVAL, Fuel Tank.>
FU-02675

GD(H6DO)-6
List of Diagnostic Trouble Code (DTC)
GENERAL DESCRIPTION
P0457 Evaporative Emission Control Sys-
tem Leak Detected (Fuel Cap
Loose/Off)
TROL SYSTEM LEAK DETECTED (FUEL CAP LOOSE/OFF), Diagnostic
Tr o u b l e C o d e ( D T C ) D e t e c t i n g C r i t e r i a . >
P0458 Evaporative Emission Control Sys-
tem Purge Control Valve Circuit
Low
TROL SYSTEM PURGE CONTROL VALVE CIRCUIT LOW, Diagnostic Trou-
ble Code (DTC) Detecting Criteria.>
P0459 Evaporative Emission Control Sys-
tem Purge Control Valve Circuit
High
TROL SYSTEM PURGE CONTROL VALVE CIRCUIT HIGH, Diagnostic
Tr o u b l e C o d e ( D T C ) D e t e c t i n g C r i t e r i a . >
P0461 Fuel Level Sensor Circuit Range/
Per fo r m an ce
RANGE/PERFORMANCE, Diagnostic Trouble Code (DTC) Detecting Crite-
ria.>
P0462 Fuel Level Sensor Circuit Low
Input
LOW INPUT, Diagnostic Trouble Code (DTC) Detecting Criteria.>
P0463 Fuel Level Sensor Circuit High
Input
HIGH INPUT, Diagnostic Trouble Code (DTC) Detecting Criteria.>
P0464 Fuel Level Sensor Circuit Intermit-
tent
INTERMITTENT, Diagnostic Trouble Code (DTC) Detecting Criteria.>
P0483 Cooling Fan Rationality Check CHECK, Diagnostic Trouble Code (DTC) Detecting Criteria.>
P0500 Vehicle Speed Sensor tic Trouble Code (DTC) Detecting Criteria.>
P0506 Idle Control System RPM Lower
Than Expected
LOWER THAN EXPECTED, Diagnostic Trouble Code (DTC) Detecting Crite-
ria.>
P0507 Idle Control System RPM Higher
Than Expected
HIGHER THAN EXPECTED, Diagnostic Trouble Code (DTC) Detecting Cri-
teria.>
P0512 Starter Request Circuit nostic Trouble Code (DTC) Detecting Criteria.>
P0513 Incorrect Immobilizer Key Diagnostic Trouble Code (DTC) Detecting Criteria.>
P0519 Idle Control System Malfunction
(Fail-Safe)
FUNCTION (FAIL-SAFE), Diagnostic Trouble Code (DTC) Detecting Crite-
ria.>
P0600 Serial Communication Link Diagnostic Trouble Code (DTC) Detecting Criteria.>
P0604 Internal Control Module Random
Access Memory (RAM) Error
RANDOM ACCESS MEMORY (RAM) ERROR, Diagnostic Trouble Code
(DTC) Detecting Criteria.>
P0605 Internal Control Module Read Only
Memory (ROM) Error
READ ONLY MEMORY (ROM) ERROR, Diagnostic Trouble Code (DTC)
Detecting Criteria.>
P0607 Control Module Performance MANCE, Diagnostic Trouble Code (DTC) Detecting Criteria.>
P0638 Throttle Actuator Control Range/
Per fo r m an ce ( B an k 1 )
RANGE/PERFORMANCE (BANK 1), Diagnostic Trouble Code (DTC)
Detecting Criteria.>
P0691 Cooling Fan 1 Control Circuit Low LOW, Diagnostic Trouble Code (DTC) Detecting Criteria.>
P0692 Cooling Fan 1 Control Circuit High HIGH, Diagnostic Trouble Code (DTC) Detecting Criteria.>
P0700 Transmission Control System (MIL
Request)
(MIL REQUEST), Diagnostic Trouble Code (DTC) Detecting Criteria.>
P1152 O2 Sensor Circuit Range/Perfor-
mance (Low) (Bank1 Sensor1)
FORMANCE (LOW) (BANK 1 SENSOR 1), Diagnostic Trouble Code (DTC)
Detecting Criteria.>
DTC Item Index

GD(H6DO)-129
Diagnostic Trouble Code (DTC) Detecting Criteria
GENERAL DESCRIPTION
3. GENERAL DRIVING CYCLE
0.04-inch Diagnosis
Perform the diagnosis only once in 851 seconds or more after starting the engine, at a constant speed of 32
km/h (20 MPH) or more.
Pay attention to the fuel temperature and fuel level.
0.02-inch Diagnosis
Perform the diagnosis after 120 seconds or more after starting the engine, at a constant engine RPM of 30
km/h (19 MPH) or higher, to judge as NG or OK.
If OK/NG judgment is not possible, repeat the diagnosis.
Pay attention to the fuel temperature and fuel level.
4. DIAGNOSTIC METHOD
0.04-inch Diagnosis
Mode Z: (Purge control solenoid valve opening failure diagnosis)
When performing the leakage diagnosis of the EVAP system, the purge control solenoid valve must operate
properly. Therefore, mode Z is used to diagnose a stuck open condition of the purge control solenoid valve
by monitoring the tank pressure.
Note that if a purge control solenoid valve stuck open fault is detected, the EVAP system leakage diagnosis
is cancelled.
Purge Control Solenoid Valve Stuck Open Diagnosis
DTC
P0457 Evaporative Emission Control System Leak Detected (Fuel Cap Loose/Off)
Diagnostic method
Purge control solenoid valve stuck open diagnosis is performed in mode Z as shown in the figure below.
(1) Engine (4) Drain valve (6) Fuel tank pressure sensor
(2) Purge control solenoid valve (5) Fuel tank
(3) Canister
EN-03723
(2)
(1)(3)
(4)
(5)
(6)