torque SUBARU TRIBECA 2009 1.G Service Workshop Manual

WT-12
Tire Pressure Monitoring System
WHEEL AND TIRE SYSTEM
2) Install the tires to wheels.
CAUTION:
•Use a tire changer when installing tire to
wheel.
•To prevent damaging the transmitter, set the
tire changer boom in the position as shown in
the figure.
3) Install the wheels to vehicle. STALLATION, Aluminum Wheel.>
4) Register the transmitter ID to the tire pressure
monitoring control module. REGISTER TRANSMITTER ID, OPERATION,
Subaru Select Monitor.>
2. TIRE PRESSURE MONITORING CON-
TROL MODULE
Install in the reverse order of removal.
Tightening torque:
8 N·m (0.8 kgf-m, 5.8 ft-lb)
C: ADJUSTMENT
Re-register the transmitter ID when transmitter has
been replaced or tires have been rotated. TPM(diag)-9, REGISTER TRANSMITTER ID, OP-
ERATION, Subaru Select Monitor.>
(1) Transmitter
(2) Turn table rotation direction
(3) 90°
(4) Tire changer boom

WT-13
Spare Tire Hoist
WHEEL AND TIRE SYSTEM
7. Spare Tire Hoist
A: REMOVAL
1) Remove the spare tire from the vehicle.
2) Lift-up the vehicle.
3) Remove the spare tire guide.
B: INSTALLATION
Install in the reverse order of removal.
Tightening torque:
33 N·m (3.7 kgf-m, 24.3 ft-lb)
C: DISASSEMBLY
Remove the spare tire hoist.
D: ASSEMBLY
Assemble in the reverse order of disassembly.
Tightening torque:
33 N·m (3.7 kgf-m, 24.3 ft-lb)
WT-00105

CO(H6DO)-4
General Description
COOLING
B: COMPONENT
1. WATER PUMP
(1) Water pump ASSY (4) GasketTightening torque: N·m (kgf-m, ft-lb)
(2) O-ring (5) Thermostat coverT: 6.4 (0.65, 4.7)
(3) Thermostat
(1)
(2)
(4)
(5)
T
T
CO-02125
(3)

CO(H6DO)-5
General Description
COOLING
2. RADIATOR AND RADIATOR FAN
(1) Radiator lower cushion (11) Radiator hose B (20) Over flow hose
(2) Engine coolant drain cock (12) Radiator hose D (21) Engine coolant reservoir tank
(3) Radiator (13) Radiator sub fan
(4) Radiator upper cushion (14) Radiator fan shroudTightening torque: N·m (kgf-m, ft-lb)
(5) Radiator upper bracket (15) Radiator fan control unitT1: 3.8 (0.39, 2.8)
(6) Clamp (16) Radiator sub fan motorT2: 2.6 (0.27, 1.9)
(7) Radiator hose A (17) Radiator main fan motorT3: 6.3 (0.64, 4.6)
(8) Radiator hose B (18) Radiator main fanT4: 7.5 (0.76, 5.5)
(9) Radiator cap (19) Engine coolant reservoir tank capT5: 12 (1.2, 8.9)
(10) Radiator hose bracket
CO-02191
T4
T4
T4
T2
T1
T3
T5(7)
(6)
(13)
(18)
(14)
(16)
(17)
(15)
(21)
(19)
(20)
(9)
(10)
(6)
(11)
(6)
(1)
(3)
(2)
(12)
(6)
(8)
(4)
(5)
(6)(6)

CO(H6DO)-6
General Description
COOLING
C: CAUTION
•Wear work clothing, including a cap, protective goggles and protective shoes during operation.
•Remove contamination including dirt and corrosion before removal, installation or disassembly.
•Keep the disassembled parts in order and protect them from dust and dirt.
•Before removal, installation or disassembly, be sure to clarify the failure. Avoid unnecessary removal, in-
stallation, disassembly and replacement.
•Be careful not to burn yourself, because each part on the vehicle is hot after running.
•Be sure to tighten fasteners including bolts and nuts to the specified torque.
•Place shop jacks or rigid racks at the specified points.
•Before disconnecting connectors of sensors or units, be sure to disconnect the ground cable from battery.
D: PREPARATION TOOL
1. SPECIAL TOOL
2. GENERAL TOOL
ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
499977100 CRANK PULLEY
WRENCH
Used for stopping rotation of crank pulley
when loosening and tightening crank pulley
bolts.
499977500 CAM SPROCKET
WRENCH
Used for removing and installing intake cam
sprocket.
18231AA020 CAM SPROCKET
WRENCH
Used for removing and installing the exhaust
cam sprocket.
TOOL NAME REMARKS
Radiator cap tester Used for measuring pressure.
ST-499977100
ST-499977500
ST18231AA020

CO(H6DO)-13
Water Pump
COOLING
4. Water Pump
A: REMOVAL
1) Remove the radiator. REMOVAL, Radiator.>
2) Remove the V-belts.

3) Remove the front chain cover.
Cover.>
4) Remove the timing chain assembly.
Assembly.>
5) Remove the water pump.
NOTE:
When the water pump cannot be removed easily,
screw-in the bolt (A) to the threaded end to remove
water pump.
B: INSTALLATION
1) Install the water pump to rear chain cover.
NOTE:
Apply engine coolant to O-ring.
Tightening torque
6.4 N·m (0.65 kgf-m, 4.7 ft-lb)
NOTE:
•Use new O-rings.
•Apply engine coolant to O-ring to install water
pump easier.
2) Install the timing chain assembly.
Chain Assembly.>
3) Install the front chain cover.
Chain Cover.>
4) Install the V-belts.

5) Install the radiator. STALLATION, Radiator.>
6) Fill engine coolant. FILLING OF ENGINE COOLANT, REPLACE-
MENT, Engine Coolant.>
C: INSPECTION
1) Check the water pump bearing for smooth rota-
tion.
2) Check the water pump sprocket for abnormali-
ties.
CO-02013
(A)
(A)
CO-02014

CO(H6DO)-14
Thermostat
COOLING
5. Thermostat
A: REMOVAL
1) Set the vehicle on a lift.
2) Lift-up the vehicle.
3) Remove the under cover.
4) Drain engine coolant completely.
COOLANT, REPLACEMENT, Engine Coolant.>
5) Disconnect the radiator hose from thermostat
cover.
6) Remove the thermostat cover, and then remove
the thermostat.
B: INSTALLATION
1) Install a gasket to thermostat.
NOTE:
Use a new gasket.
2) Install the thermostat and thermostat cover.
NOTE:
The thermostat must be installed with the jiggle pin
facing to the up side.
Tightening torque:
6.4 N·m (0.65 kgf-m, 4.7 ft-lb)
3) Connect the radiator hose to thermostat cover.
4) Install the under cover.
5) Lower the vehicle.
6) Fill engine coolant. FILLING OF ENGINE COOLANT, REPLACE-
MENT, Engine Coolant.>
C: INSPECTION
Replace the thermostat if the valve does not close
completely at an ambient temperature or if the fol-
lowing test shows unsatisfactory results.
•Inspection method
Immerse the thermostat and a thermometer in wa-
ter. Raise water temperature gradually, and mea-
sure the temperature and valve lift when the valve
begins to open and when the valve is fully opened.
During the test, agitate the water for even temper-
ature distribution. The measured value should
meet the specification.
Starting temperature to open:
80 — 84°C (176 — 183°F)
Fully opens:
95°C (203°F)
NOTE:
•Leave the thermostat in the boiling water for
more than five minutes before measuring the
valve lift.
•Hold the thermostat with a wire or the like to
avoid contacting with container bottom.
Valve lift:
9.0 mm (0.354 in) or more
CO-02015
CO-02016
CO-02016
(A) Thermometer
(B) Thermostat
CO-00033
(A)
(B)

CO(H6DO)-17
Radiator
COOLING
B: INSTALLATION
1) Install the radiator lower cushion to the vehicle.
2) Install the radiator to vehicle.
NOTE:
Insert the pins on the lower side of radiator into the
radiator lower cushions on the vehicle side.
3) Hold the harness of the ambient temperature
sensor with a clip.
4) Hold the radiator and condenser with bolts.
Tightening torque:
7.5 N·m (0.76 kgf-m, 5.5 ft-lb)
5) Install the front bumper. LATION, Front Bumper.>
6) Connect the ATF cooler hoses.
7) Connect the radiator hose.
8) Install the reservoir tank.
9) Connect the connector of the radiator fan control
unit.
CO-02187
CO-02186
CO-02185
CO-02184
CO-02183
CO-02182

CO(H6DO)-18
Radiator
COOLING
10) Install the radiator stay.
(1) Install the latch.
Tightening torque:
33 N·m (3.4 kgf-m, 25 ft-lb)
(2) Install the radiator hose bracket.
(3) Hold the harness to the radiator stay with a
clip.
(4) Tighten the bolts on the left side of the radi-
ator stay.
Tightening torque:
18 N·m (1.8 kgf-m, 13.3 ft-lb)
(5) Tighten the bolts on the right side of the ra-
diator stay.
Tightening torque:
18 N·m (1.8 kgf-m, 13.3 ft-lb)
11) Install the radiator upper brackets.
Tightening torque:
12 N·m (1.2 kgf-m, 8.9 ft-lb)
12) Lift-up the vehicle.
13) Connect the radiator hose.
CO-02179
CO-02180
CO-02181
CO-02177
CO-02015

CO(H6DO)-19
Radiator
COOLING
14) Tighten the bolts on the lower side of the radia-
tor stay.
Tightening torque:
18 N·m (1.8 kgf-m, 13.3 ft-lb)
15) Lower the vehicle.
16) Connect the ground cable to battery.
17) Fill engine coolant.
COOLANT, REPLACEMENT, Engine Coolant.>
18) Check the ATF level and replenish it if neces-
sary.
mission Fluid.>
19) Lift-up the vehicle.
20) Install the under cover.
21) Lower the vehicle.
22) Install the front upper cover.
23) Install the air intake duct. INSTALLATION, Air Intake Duct.>
24) Install the collector cover.
C: INSPECTION
1) Remove the radiator cap, fill the radiator with en-
gine coolant, and then install the tester to the instal-
lation position of cap.
2) Apply a pressure of 157 kPa (1.6 kg/cm2, 23 psi)
to the radiator and check the following points:
•Leakage from the radiator or its vicinity
•Leakage from the hose or its connections
CAUTION:
•Engine should be turned off.
•Wipe engine coolant from check points in ad-
vance.
•Be careful of the spurt of engine coolant
when removing the tester.
•Be careful not to deform the filler neck of ra-
diator when installing and removing the tester.
CO-02175CO-00127