torque SUBARU TRIBECA 2009 1.G Service Workshop Manual

FU(H6DO)-32
Engine Control Module (ECM)
FUEL INJECTION (FUEL SYSTEMS)
16.Engine Control Module (ECM)
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Remove the front pillar lower trim and console
side panel lower RH of passenger's side.
3) Detach the floor mat of passenger's seat.
4) Remove the protect cover.
5) Remove the nuts which hold the ECM to the
bracket.
6) Remove the clip (A) from bracket.
B: INSTALLATION
Install in the reverse order of removal.
CAUTION:
•When replacing the ECM, be careful not to
use the wrong spec. ECM to avoid any damage
on the fuel injection system.
•When replacing the ECM, be careful not to
damage the harnesses and connectors.
•When replacing the ECM, immobilizer system
must be registered. To do so, all ignition keys
and ID cards need to be prepared. Refer to the
“IMMOBILIZER TEACHING OPERATION MANU-
AL”.
Tightening torque:
5 N·m (0.5 kgf-m, 3.6 ft-lb)
FU-02090
FU-02682

FU(H6DO)-37
Fuel
FUEL INJECTION (FUEL SYSTEMS)
21.Fuel
A: PROCEDURE
1. RELEASING OF FUEL PRESSURE
WARNING:
•Place “NO FIRE” signs near the working area.
•Be careful not to spill fuel on the floor.
1) Remove the fuse of fuel pump from main fuse
box.
2) Start the engine and run until it stalls.
3) After the engine stalls, crank it for five more sec-
onds.
4) Turn the ignition switch to OFF.
2. DRAINING FUEL
WARNING:
•Place “NO FIRE” signs near the working area.
•Be careful not to spill fuel on the floor.
1) Set the vehicle on a lift.
2) Disconnect the ground cable from battery.
3) Open the fuel filler flap lid, and remove the fuel
filler cap.
4) Lift-up the vehicle.
5) Remove the fuel tank protector.
6) Set a container under the vehicle and remove
the drain plug from fuel tank to drain fuel from fuel
tank.
7) Tighten the fuel drain plugs.
NOTE:
Use a new gasket.
Tightening torque:
26 N·m (2.65 kgf-m, 19.2 ft-lb)
8) Install the fuel tank protector.
NOTE:
Use a new nut.
Tightening torque:
Nut
9 N·m (0.9 kgf-m, 6.6 ft-lb)
Bolt
17.5 N·m (1.78 kgf-m, 12.9 ft-lb)
FU-01122
FU-02765

FU(H6DO)-39
Fuel Tank
FUEL INJECTION (FUEL SYSTEMS)
14) Remove the fuel tank from the vehicle.
WARNING:
A helper is required to perform this work.
(1) Support the fuel tank with the transmission
jack.
(2) Remove the fuel tank band that holds the
fuel tank.
(3) Remove the fuel tank from the vehicle.
B: INSTALLATION
1) Install the fuel tank to the vehicle.
WARNING:
A helper is required to perform this work.
(1) Lift the fuel tank with the transmission jack.
(2) Mount the fuel tank to the vehicle with a jack.
(3) Install the fuel tank band that holds the fuel
tank.
Tightening torque:
33 N·m (3.4 kgf-m, 25 ft-lb)
2) Connect the following hoses and connectors.
(1) Evaporation hose
(2) Fuel filler hose
(3) Connector
3) Install the rear suspension assembly. RS-16, INSTALLATION, Rear Sub Frame.>
4) Install the clip that holds the harness.
5) Lower the vehicle.
6) Install the rear wheels.
7) Connect the quick connector on fuel delivery
hose. Fuel Delivery, Return and Evaporation Lines.>
8) Install the service hole cover of fuel sub level
sensor.
FU-02666
FU-02666
(A) Evaporation hose
(B) Connector
(C) Fuel filler hose
FU-02665
(A)
(B)
(C)
FU-02664
FU-02662

FU(H6DO)-42
Fuel Filler Pipe
FUEL INJECTION (FUEL SYSTEMS)
5) Tighten the bolts which hold fuel filler pipe brack-
et on the body.
Tightening torque:
7.5 N·m (0.76 kgf-m, 5.5 ft-lb)
6) Install the rear suspension assembly. RS-16, INSTALLATION, Rear Sub Frame.>
7) Install the mud guard. LATION, Mud Guard.>
8) Install the rear wheel RH.
9) Lower the vehicle.
10) Connect the battery ground cable to the bat-
tery.
FU-02667
FU-00096

FU(H6DO)-43
Fuel Pump
FUEL INJECTION (FUEL SYSTEMS)
24.Fuel Pump
A: REMOVAL
WARNING:
•Place “NO FIRE” signs near the working area.
•Be careful not to spill fuel on the floor.
NOTE:
Fuel pump assembly consists of fuel pump and fuel
level sensor.
1) Release the fuel pressure. 37, RELEASING OF FUEL PRESSURE, PROCE-
DURE, Fuel.>
2) Drain fuel. FUEL, PROCEDURE, Fuel.>
3) Remove the second seat. MOVAL, Second-row Seats.>
4) Remove the service hole cover.
5) Disconnect the connector from fuel pump.
6) Disconnect the quick connector, and then dis-
connect the fuel delivery hose, return hose and jet
pump hose. Fuel Delivery, Return and Evaporation Lines.>
7) Remove the nuts which install fuel pump assem-
bly onto fuel tank.
8) Remove the fuel pump assembly from the fuel
tank.
B: INSTALLATION
Install in the reverse order of removal.
NOTE:
Use a new gasket.
1. Make sure the sealing portion is free from fuel or
foreign matter before installation.
2. Tighten the nuts to the specified torque in the or-
der as shown in the figure.
Tightening torque:
4.4 N·m (0.45 kgf-m, 3.2 ft-lb)
FU-02681
FU-02669
(A) Delivery hose
(B) Jet pump hose
FU-02670(A)
(B)
FU-01141
1
2
3
4
56
7
8

FU(H6DO)-46
Fuel Sub Level Sensor
FUEL INJECTION (FUEL SYSTEMS)
26.Fuel Sub Level Sensor
A: REMOVAL
WARNING:
•Place “NO FIRE” signs near the working area.
•Be careful not to spill fuel on the floor.
1) Drain fuel. FUEL, PROCEDURE, Fuel.>
2) Remove the second seat. MOVAL, Second-row Seats.>
3) Remove the service hole cover.
4) Disconnect the connector from the fuel sub level
sensor.
5) Disconnect the quick connector, and then dis-
connect the fuel delivery hose, return hose and jet
pump hose. Fuel Delivery, Return and Evaporation Lines.>
6) Remove the nuts and bolts which install fuel sub
level sensor on fuel tank.
7) Remove the fuel sub level sensor.
B: INSTALLATION
Install in the reverse order of removal.
NOTE:
Use a new gasket.
1. Make sure the sealing portion is free from fuel or
foreign matter before installation.
2. Tighten the nuts and bolts to the specified
torque in the order as shown in the figure.
Tightening torque:
4.4 N·m (0.45 kgf-m, 3.2 ft-lb)
(A) Jet pump hose
(B) Delivery hose
FU-02662
FU-02672
FU-02673(B)
(A)
FU-01145
1
6
5
2
4
3
FU-02674

IG(H6DO)-3
General Description
IGNITION
B: COMPONENT
C: CAUTION
•Wear work clothing, including a cap, protective goggles and protective shoes during operation.
•Remove contamination including dirt and corrosion before removal, installation or disassembly.
•Keep the disassembled parts in order and protect them from dust and dirt.
•Before removal, installation or disassembly, be sure to clarify the failure. Avoid unnecessary removal, in-
stallation, disassembly and replacement.
•Be careful not to burn yourself, because each part on the vehicle is hot after running.
•Be sure to tighten fasteners including bolts and nuts to the specified torque.
•Place shop jacks or rigid racks at the specified points.
•Before disconnecting connectors of sensors or units, be sure to disconnect the ground cable from battery.
(1) Spark plug Tightening torque: N·m (kgf-m, ft-lb)
(2) Ignition coil & ignitor ASSY T1: 16 (1.6, 11.7)
T2: 21 (2.1, 15.2)
IG-00052
(1)
(1)
(2)
(2)
T1
T2
T2
T1

IG(H6DO)-5
Spark Plug
IGNITION
6) Remove the spark plug with a spark plug socket.
B: INSTALLATION
1. RH SIDE
Install in the reverse order of removal.
Tightening torque (Spark plug):
21 N·m (2.1 kgf-m, 15.2 ft-lb)
Tightening torque (Ignition coil):
16 N·m (1.6 kgf-m, 11.7 ft-lb)
NOTE:
The tightening torque described above should be
applied to only new spark plugs without oil on their
threads.
In case their threads are lubricated, the torque
should be reduced by approx. 1/3 of the specified
torque in order to avoid over-stressing.
2. LH SIDE
Install in the reverse order of removal.
Tightening torque (Spark plug):
21 N·m (2.1 kgf-m, 15.2 ft-lb)
Tightening torque (Ignition coil):
16 N·m (1.6 kgf-m, 11.7 ft-lb)
NOTE:
The tightening torque described above should be
applied to only new spark plugs without oil on their
threads. In case their threads are lubricated, the
torque should be reduced by approx. 1/3 of the
specified torque in order to avoid over-stressing.
C: INSPECTION
Check the electrodes and inner and outer ceramic
insulator of plugs, noting the type of deposits and
the degree of electrode erosion.
1) Normal:
Brown to grayish-tan deposits and slight electrode
wear indicate correct spark plug heat range.
(A) Ratchet handle
(B) Extension bar
(C) Universal joint
(D) Spark plug socket
IG-02007
(D)(C)(B)(B)
(A)
IG-02011
(A) Spark plug gap
(B) Carbon accumulation or wear
(C) Cracks
(D) Damage
(E) Damaged gasket
IG-00010
(A)
(B)(C)
(D)
(E)
IG-00011

IG(H6DO)-7
Ignition Coil & Ignitor Assembly
IGNITION
3. Ignition Coil & Ignitor Assem-
bly
A: REMOVAL
Direct ignition type has been adopted. Refer to
“Spark Plug” for removal procedure. IG(H6DO)-4, REMOVAL, Spark Plug.>
B: INSTALLATION
Install in the reverse order of removal.
Tightening torque:
16 N·m (1.6 kgf-m, 11.7 ft-lb)
C: INSPECTION
For inspection procedure, refer to “Diagnostics for
Engine Starting Failure.” 63, IGNITION CONTROL SYSTEM, Diagnostics
for Engine Starting Failure.>

IN(H6DO)-3
General Description
INTAKE (INDUCTION)
B: CAUTION
•Wear work clothing, including a cap, protective
goggles and protective shoes during operation.
•Remove contamination including dirt and corro-
sion before removal, installation or disassembly.
•Keep the disassembled parts in order and pro-
tect them from dust and dirt.
•Before removal, installation or disassembly, be
sure to clarify the failure. Avoid unnecessary re-
moval, installation, disassembly and replacement.
•Be careful not to burn yourself, because each
part on the vehicle is hot after running.
•Be sure to tighten fasteners including bolts and
nuts to the specified torque.
•Place shop jacks or rigid racks at the specified
points.
•Before disconnecting connectors of sensors or
units, be sure to disconnect the ground cable from
the battery.
(1) Air intake duct (11) Intake duct (19) Air cleaner bracket
(2) Clip (12) Clamp
(3) Resonator chamber (13) CushionTightening torque: N·m (kgf-m, ft-lb)
(4) Air cleaner case (front) (14) SpacerT1: 6.0 (0.6, 4.4)
(5) Spacer (15) Air intake chamberT2: 6.4 (0.65, 4.7)
(6) Cushion (16) Collector cover bracketT3: 3.0 (0.3, 2.2)
(7) Air cleaner element (17) CushionT4: 7.5 (0.76, 5.5)
(8) Air cleaner case (rear) (18) Mass air flow and intake air tem-
perature sensor
T5: 1.0 (0.10, 0.7)
(9) Clip
(10) Clamp