torque SUBARU TRIBECA 2009 1.G Service Workshop Manual

ME(H6DO)-34
Engine Assembly
MECHANICAL
23) Remove the bolts which hold the vacuum pump
bracket to the engine and transmission, then re-
move the vacuum pump with the bracket.
24) Remove the bolts and nuts which hold lower
side of transmission to engine.
25) Remove the nuts which install front cushion
rubber onto front crossmember.
26) Lower the vehicle.
27) Separate the torque converter clutch from drive
plate.
(1) Remove the service hole plug.
(2) Remove the bolts which hold torque con-
verter clutch to drive plate.
(3) Remove other bolts while rotating the en-
gine using socket wrench.
28) Remove the pitching stopper.
ME-02660
ME-02662
ME-00485
(A) Service hole plug
(A)
ME-02445
ME-02446

ME(H6DO)-36
Engine Assembly
MECHANICAL
B: INSTALLATION
1) Install the front cushion rubbers.
Tightening torque:
35 N·m (3.6 kgf-m, 25.8 ft-lb)
2) Position the engine in engine compartment and
align it with transmission.
NOTE:
Be careful not to damage adjacent parts or body
panels with crank pulley, oil level gauge, etc.
3) Tighten the bolts which hold upper side of trans-
mission to engine.
Tightening torque:
50 N·m (5.1 kgf-m, 37 ft-lb)
4) Remove the lifting device and wire ropes.
5) Remove the garage jack.
6) Install the pitching stopper.
Tightening torque:
T1: 50 N·m (5.1 kgf-m, 37 ft-lb)
T2: 58 N·m (5.9 kgf-m, 42.8 ft-lb)
7) Remove the ST from converter case.
NOTE:
Be careful not to drop the ST into the converter
case when removing the ST.
ST 498277200 STOPPER SET
8) Install the starter. STALLATION, Starter.>
9) Install the torque converter clutch to drive plate.
(1) Tighten the bolts which hold torque convert-
er clutch to drive plate.
(2) Tighten other bolts while rotating the engine
using socket wrench.
Tightening torque:
25 N·m (2.5 kgf-m, 18 ft-lb)
(3) Install the service hole plug to prevent for-
eign matter from being mixed.
10) Lift-up the vehicle.
11) Tighten the bolts and nuts which hold lower
side of the transmission to engine.
Tightening torque:
50 N·m (5.1 kgf-m, 37 ft-lb)
ME-02661
T2
T1
ME-02447
(A) Service hole plug
(A)
ME-02445
ME-02662

ME(H6DO)-37
Engine Assembly
MECHANICAL
12) Fasten the vacuum pump bracket to the engine
and transmission using the bolts.
Tightening torque:
25 N·m (2.5 kgf-m, 18 ft-lb)
13) Tighten the nuts which install the front cushion
rubber onto crossmember.
Tightening torque:
75 N·m (7.6 kgf-m, 55.3 ft-lb)
NOTE:
Make sure the front cushion rubber mounting bolts
(A) and locator (B) are securely installed.
14) Install the front exhaust pipe.
haust Pipe.>
NOTE:
•Be care not to let the front exhaust pipe interfere
with water pipes and crossmember on engine side.
•Be care not to scratch the flange surface of front
exhaust pipe with stud bolt on engine.
15) Connect the ground cable.
16) Lower the vehicle.
17) Install the fuel hose bracket.
Tightening torque:
7.5 N·m (0.76 kgf-m, 5.53 ft-lb)
18) Fasten the vacuum pump bracket to the engine
and transmission using the bolts.
Tightening torque:
25 N·m (2.5 kgf-m, 18 ft-lb)
19) Install the power steering pump.
Tightening torque:
(A) 15.7 N·m (1.6 kgf-m, 11.6 ft-lb)
(B) 33 N·m (3.4 kgf-m, 24.3 ft-lb)
ME-02660
(A)(B)(B)(A)ME-00494
ME-02027
ME-02653
ME-02659

ME(H6DO)-38
Engine Assembly
MECHANICAL
20) Install the reservoir tank.
Tightening torque:
33 N·m (3.4 kgf-m, 24.3 ft-lb)
21) Connect the following hoses.
(1) Fuel delivery hose and evaporation hose
(2) Heater inlet and outlet hoses
(3) Brake booster vacuum hose
22) Connect the following connectors.
(1) Engine harness connectors
(2) Generator connector and terminal
(3) A/C compressor connector
(4) Power steering switch connector
23) Connect the engine ground terminal.
Tightening torque:
14 N·m (1.4 kgf-m, 10.1 ft-lb)
24) Install the A/C pressure hoses.

25) Install the V-belts. STALLATION, V-belt.>
26) Install the radiator to vehicle. CO(H6DO)-17, INSTALLATION, Radiator.>
27) Install the battery to vehicle. SC(H6DO)-25, REMOVAL, Battery.>
28) Fill engine coolant.
COOLANT, REPLACEMENT, Engine Coolant.>
29) Check the ATF level and replenish it if neces-
sary.
mission Fluid.>
30) Charge the A/C system with refrigerant. to AC-21, PROCEDURE, Refrigerant Charging
Procedure.>
31) Install the engine front cover.
32) Install the air intake duct, air cleaner case and
air intake chamber. LATION, Air Intake Duct.> INSTALLATION, Air Cleaner Case.> IN(H6DO)-6, INSTALLATION, Air Intake Cham-
ber.>
33) Install the collector cover.
34) Change the bolt mounting position from (B) to
(A), then close the front hood.
35) Lower the vehicle from the lift.
C: INSPECTION
1) Check the pipes and hoses are installed firmly.
2) Check the engine coolant and ATF are at speci-
fied levels.
3) Start the engine and check for leaks of fuel, ex-
haust gas, engine coolant, etc. Also check for noise
and vibrations.
ME-02657
ME-02654
ME-00476
ME-02663
(A)
(B)

ME(H6DO)-39
Engine Mounting
MECHANICAL
11.Engine Mounting
A: REMOVAL
1) Remove the engine unit. 32, REMOVAL, Engine Assembly.>
2) Remove the engine mounting from engine as-
sembly.
B: INSTALLATION
Install in the reverse order of removal.
Tightening torque:
Engine mounting:
35 N·m (3.6 kgf-m, 25.8 ft-lb)
C: INSPECTION
Make sure that there are no cracks or other damag-
es.

ME(H6DO)-41
Crank Pulley
MECHANICAL
13.Crank Pulley
A: REMOVAL
1) Remove the crank pulley cover.
2) Remove the crank pulley bolt. To lock the crank-
shaft, use ST.
ST 499977100 CRANK PULLEY WRENCH
3) Remove the crank pulley.
B: INSTALLATION
1) Install the crank pulley.
2) Install the crank pulley bolt. To lock the crank-
shaft, use ST.
ST 499977100 CRANK PULLEY WRENCH
(1) Clean the crank pulley thread using com-
pressed air.
(2) Apply engine oil to the crank pulley bolt seat
and thread.
(3) Tighten the crank pulley bolts.
Tightening torque:
178 N·m (18.1 kgf-m, 131 ft-lb)
3) Install the crank pulley cover.
NOTE:
Assemble the O-ring to crank pulley cover.
Tightening torque:
6.4 N·m (0.65 kgf-m, 4.7 ft-lb)
C: INSPECTION
1) Check the crank pulley cover for oil and air leak-
age.
2) Check the crank pulley for looseness.
ME-02028
ME-00497
ME-00497
ME-02028

ME(H6DO)-43
Front Chain Cover
MECHANICAL
4) Tighten the bolts in the numerical order as shown in the figure.
Tightening torque:
6.6 N·m (0.67 kgf-m, 4.8 ft-lb)
5) Install the crank pulley.
C: INSPECTION
Check the cover surface for scratch and damage.
Check for oil leakage on cover mating surface and installation part of crank pulley.
ME-02031
(21)
(22)(40)(39)
(38)
(37)
(36)
(35)
(34)
(33)
(32)(13)(12)(11)
(9)(10)
(23)(24)
(8)
(6)
(25)
(26)
(27)
(28)
(29)(30) (31)(19)
(18)
(17)(16) (15)(14)(20)
(3)
(2)
(4)(5)
(1)
(7)

ME(H6DO)-46
Timing Chain Assembly
MECHANICAL
4) Align the intake cam sprocket as shown in the
figure.
5) Turn the crank sprocket clockwise, align the
“Top mark” to 12 o'clock position. (Piston #1 is in
TDC position)
NOTE:
Do not rotate the crank shaft and cam sprocket be-
fore completing timing chain installation.
6) Install the idler sprocket (lower).
Tightening torque:
69 N·m (7.0 kgf-m, 50.6 ft-lb)
7) Install the timing chain (LH).
(1) Align the timing mark (B) on the crank
sprocket with mark (A) on the timing chain (LH).
(2) Install the timing chain (LH) to the idler
sprocket (lower), water pump, exhaust cam
sprocket (LH) and intake cam sprocket (LH) in
this order.
NOTE:
Check that the mark on timing chain (A) and cam
sprocket (B) is aligned as same as aligned on crank
sprocket.
(3) Install the chain idler (upper).
Tightening torque:
69 N·m (7.0 kgf-m, 50.6 ft-lb)
(A) Top mark
(B) 40°
(C) 15°
(A) Gold
(B) Mark
(B)
(A)
LHRH
(C)
ME-02456
ME-00510
(A)
(B)
ME-00515
(A) Blue
(B) Mark
(A)
(B)
(A)
(B)
ME-02043
ME-02039

ME(H6DO)-47
Timing Chain Assembly
MECHANICAL
(4) Install the chain guide (LH: between cams).
Tightening torque:
6.4 N·m (0.65 kgf-m, 4.7 ft-lb)
NOTE:
Use a new installing bolt.
(5) Install the chain guide (LH).
Tightening torque:
16 N·m (1.6 kgf-m, 12 ft-lb)
(6) Install the chain tensioner lever (LH).
Tightening torque:
16 N·m (1.6 kgf-m, 12 ft-lb)
(7) Install the chain tensioner (LH).
Tightening torque:
16 N·m (1.6 kgf-m, 12 ft-lb)
8) Install the timing chain (RH).
(1) Align the marks of timing chain LH and RH
on the idler sprocket (lower).
ME-02036
ME-02037
ME-02035
(A) Idler sprocket (lower)
(B) Timing chain (RH)
(C) Timing chain (LH)
(D) Blue
ME-02034
(A)(B)
(C)
(D)
ME-00518

ME(H6DO)-48
Timing Chain Assembly
MECHANICAL
(2) Install the timing chain (RH) to the intake
cam sprocket (RH) and exhaust cam sprocket
(RH) in this order.
NOTE:
Check that the mark on timing chain (A) and cam
sprocket (B) is aligned as same as aligned on crank
sprocket.
(3) Install the chain guide (RH).
(4) Install the chain tensioner lever (RH).
Tightening torque:
16 N·m (1.6 kgf-m, 12 ft-lb)
(5) Install the chain guide (RH: between cams).
Tightening torque:
6.4 N·m (0.65 kgf-m, 4.7 ft-lb)
NOTE:
Use a new installing bolt.
(6) Install the chain tensioner (RH).
Tightening torque:
16 N·m (1.6 kgf-m, 12 ft-lb)
(7) Adjust the clearance between chain guide
(RH) and chain guide (center) within 8.4 — 8.6
mm (0.331 — 0.339 in). Install the chain guide
(center).
Tightening torque:
7.8 N·m (0.8 kgf-m, 5.8 ft-lb)
NOTE:
Use a new installing bolt.
(8) Check that each mark on the sprocket and
timing chain is matched, and then draw out the
stopper pin from chain tensioner.
(A) Gold
(B) Mark
(A) Chain guide (RH)
(B) Chain tensioner lever (RH)
(A)
(A)
(B)
(B)
ME-02044
ME-02033
(A)
(B)
ME-02032
ME-00520
ME-00521