automatic SUBARU TRIBECA 2009 1.G Service Repair Manual

5AT-39
Automatic Transmission Assembly
AUTOMATIC TRANSMISSION
22) Install the clutch housing cover securing bolts.
23) Install the front cross support plate. FS-13, INSTALLATION, Front Crossmember Sup-
port Plate.>
24) Install the propeller shaft. STALLATION, Propeller Shaft.>
25) Install the shift select cable. STALLATION, Select Cable.>
26) Install the turbine speed sensor 1 and harness,
and then connect the connector.
Tightening torque:
7 N·m (0.7 kgf-m, 5.2 ft-lb)
27) Install the oil charge pipe.
Tightening torque:
41 N·m (4.2 kgf-m, 30.2 ft-lb)
28) Install the heat shield cover.
29) Install the front exhaust pipe, rear exhaust pipe
and muffler. TION, Front Exhaust Pipe.> INSTALLATION, Rear Exhaust Pipe.> EX(H6DO)-8, INSTALLATION, Muffler.>
30) Install the under cover.
31) Lower the vehicle.
32) Connect the front oxygen (A/F) sensor and
transmission harness connector.
33) Attach the vacuum pump and vacuum pipe &
hose. uum Pump.>
AT-01373
AT-01374
AT-03363
(A) Front oxygen (A/F) sensor
(B) Transmission harness connectors
AT-01371
AT-03243
(A)
(B)
AT-03239

5AT-40
Automatic Transmission Assembly
AUTOMATIC TRANSMISSION
34) Install the engine hanger rear, and then con-
nect the engine harness connector.
35) Pour ATF from the oil charge pipe. 5AT-26, REPLACEMENT, Automatic Transmis-
sion Fluid.>
36) Install the air breather hose. INSTALLATION, Air Breather Hose.>
37) Install the throttle body to intake manifold.
Tightening torque:
8 N·m (0.8 kgf-m, 5.9 ft-lb)
38) Install the air intake chamber. IN(H6DO)-6, INSTALLATION, Air Intake Cham-
ber.>
39) Install the collector cover.
40) Connect the ground cable to the battery.
41) Perform Clear Memory 2 operation. 5AT(diag)-17, CLEAR MEMORY MODE, OPERA-
TION, Subaru Select Monitor.>
42) Perform the inspection with driving the vehicle
at the end of repair work, and make sure there is no
faulty as below;
•Excessive shift shock
•Oil leakage from the transmission body, etc.
•Occurrence of noise caused by interference etc.
NOTE:
If excessive shift shock is felt, execute advance op-
eration of learning control. PROCEDURE, Learning Control.>
(A) Engine harness connectors
(B) Engine hanger rear
(B)
(A)
(A)
AT-02023

5AT-41
Transmission Mounting System
AUTOMATIC TRANSMISSION
10.Transmission Mounting Sys-
tem
A: REMOVAL
1. PITCHING STOPPER
1) Disconnect the ground cable from battery.
2) Remove the air intake chamber. IN(H6DO)-6, REMOVAL, Air Intake Chamber.>
3) Remove the pitching stopper.
2. TRANSMISSION REAR CROSSMEMBER
& REAR CUSHION RUBBER
1) Disconnect the ground cable from battery.
2) Jack–up the vehicle and support it with rigid
racks.
3) Remove the front exhaust pipe, rear exhaust
pipe and muffler. AL, Front Exhaust Pipe.> REMOVAL, Rear Exhaust Pipe.> EX(H6DO)-8, REMOVAL, Muffler.>
4) Remove the heat shield cover.
5) Set the transmission jack under transmission.
Make sure that the support plate of transmission
jack does not touch the oil pan.
6) Remove the transmission rear crossmember.
7) Remove the rear cushion rubber from transmis-
sion.
B: INSTALLATION
1. PITCHING STOPPER
1) Attach the pitching stopper.
Tightening torque:
T1: 50 N·m (5.1 kgf-m, 36.9 ft-lb)
T2: 58 N·m (5.9 kgf-m, 42.8 ft-lb)
2) Install the air intake chamber. 6, INSTALLATION, Air Intake Chamber.>
3) Connect the ground cable to the battery.
2. TRANSMISSION REAR CROSSMEMBER
& REAR CUSHION RUBBER
1) Install the rear cushion rubber to the transmis-
sion.
Tightening torque:
40 N·m (4.1 kgf-m, 29.5 ft-lb)
2) Attach the cross member to the rear cushion
rubber.
Tightening torque:
35 N·m (3.6 kgf-m, 26 ft-lb)
3) Install the cross.
Tightening torque:
75 N·m (7.6 kgf-m, 55.3 ft-lb)
AT-03245
AT-01377
AT-03250
T2
T1
AT-01377

5AT-42
Transmission Mounting System
AUTOMATIC TRANSMISSION
4) Remove the transmission jack.
5) Install the heat shield cover.
6) Install the front exhaust pipe, rear exhaust pipe
and muffler. TION, Front Exhaust Pipe.> INSTALLATION, Rear Exhaust Pipe.> EX(H6DO)-8, INSTALLATION, Muffler.>
7) Connect the ground cable to the battery.
C: INSPECTION
Repair or replace parts if the results of the inspec-
tion below are not satisfied.
1. PITCHING STOPPER
Check pitching stopper for bends or damage.
Check that there are no cracks, hardening or dam-
age on rubber parts.
2. TRANSMISSION REAR CROSSMEMBER
& REAR CUSHION RUBBER
Check the cross for bends or damage. Check that
there are no cracks, hardening, or damage on
cushion rubbers.

5AT-43
Extension Case Oil Seal
AUTOMATIC TRANSMISSION
11.Extension Case Oil Seal
A: INSPECTION
Inspect there is no ATF leakage from the joint of
transmission and propeller shaft. If a leak is found,
replace the oil seal. MENT, Extension Case Oil Seal.>
B: REPLACEMENT
1) Lift-up the vehicle.
2) Clean the transmission exterior.
3) Remove the ATF drain plug to drain ATF.
CAUTION:
Immediately after the vehicle has been running
or after idling for a long time, the ATF will be
hot. Be careful not to burn yourself.
4) Tighten the ATF drain plug.
NOTE:
Use a new gasket.
Tightening torque:
20 N·m (2.0 kgf-m, 14.8 ft-lb)
5) Remove the rear exhaust pipe and muffler.
6) Remove the front exhaust pipe.
7) Remove the heat shield cover.
8) Remove the propeller shaft. MOVAL, Propeller Shaft.>
9) Using the ST, remove the oil seal.
ST 398527700 PULLER
10) Using the ST, install the oil seal.
ST 498057300 INSTALLER
11) Install the propeller shaft. STALLATION, Propeller Shaft.>
12) Install the heat shield cover.
13) Install the front exhaust pipe.
14) Install the rear exhaust pipe and muffler. (A) Oil pan
(B) ATF drain plug
(A)
AT-01361
(B)
AT-03273
AT-03243
AT-03243
AT-03273

5AT-44
Extension Case Oil Seal
AUTOMATIC TRANSMISSION
15) Pour ATF from the oil charge pipe.
Specified fluid:
SUBARU ATF (Part No. K0140Y0700)
Recommended fluid:
IDEMITSU ATF HP
CASTROL TRANSMAX J
PENNZOIL QUAKERSTATE • PENNZOIL ATF-
J
NOTE:
Use of the recommended fluid is permitted only in
regions where the specified fluid is not available.
Capacity:
Fill with the same amount of ATF as drained.
16) Check the level and leaks of the ATF. 5AT-26, Automatic Transmission Fluid.>

5AT-45
Differential Side Retainer Oil Seal
AUTOMATIC TRANSMISSION
12.Differential Side Retainer Oil
Seal
A: INSPECTION
Check for leakage of gear oil from differential side
retainer oil seal part. If there is an oil leak, replace
the oil seal.
B: REPLACEMENT
1) Lift-up the vehicle.
2) Remove the front exhaust pipe. EX(H6DO)-4, REMOVAL, Front Exhaust Pipe.>
3) Remove the differential gear oil drain plug using
TORX® BIT T70, and then drain differential gear
oil.
CAUTION:
•Immediately after the vehicle has been run-
ning or after idling for a long time, the differen-
tial gear oil will be hot. Be careful not to burn
yourself.
•Be careful not to spill the differential gear oil
on exhaust pipe to prevent it from emitting
smoke or fire. If differential gear oil is spilled on
the exhaust pipe, wipe it off completely.
4) Tighten the differential gear oil drain plug.
NOTE:
Use a new gasket.
Tightening torque:
70 N·m (7.1 kgf-m, 51.6 ft-lb)
5) Separate the front drive shaft from the transmis-
sion. Shaft.>
6) Remove the differential side retainer oil seal us-
ing driver wrapped with vinyl tape etc.
7) Using the ST, install the differential side retainer
oil seal by lightly tapping with a hammer.
ST 18675AA000 DIFFERENTIAL SIDE OIL
SEAL INSTALLER
8) Apply oil to the oil seal lips.
9) Install the front drive shaft. STALLATION, Front Drive Shaft.>
10) Install the front exhaust pipe. EX(H6DO)-5, INSTALLATION, Front Exhaust
Pipe.>
11) Lower the vehicle.
12) Pour gear oil into the gauge hole.
Recommended gear oil:
SPECIFICATION, General Description.>
Gear oil capacity:
1.3 — 1.5 2 ( 1 . 4 — 1 . 6 U S q t , 1 . 1 — 1 . 3 I m p q t )
13) Check the level of differential gear oil. 5AT-28, INSPECTION, Differential Gear Oil.>
(A) Oil pan
(B) Differential gear oil drain plug
(B)
AT-01362
(A)
AT-00029
ST

5AT-46
Inhibitor Switch
AUTOMATIC TRANSMISSION
13.Inhibitor Switch
A: INSPECTION
Inhibitor switch cannot be checked, because the in-
hibitor switch is installed on control valve assembly.
When a malfunction occurs, refer to 5AT (diag)
section. TRANSMISSION RANGE SENSOR CIRCUIT
(PRNDL INPUT), Diagnostic Procedure with Diag-
nostic Trouble Code (DTC).>

5AT-47
Front Vehicle Speed Sensor
AUTOMATIC TRANSMISSION
14.Front Vehicle Speed Sensor
A: REMOVAL
1) Remove the transmission assembly from vehicle
body. Transmission Assembly.>
2) Remove the rear vehicle speed sensor.
NOTE:
Secure the harness of the rear vehicle speed sen-
sor to the transmission body using wire etc.
3) Remove the extension case.
4) Remove the center differential carrier. 5AT-71, REMOVAL, Center Differential Carrier.>
5) Lay along the transmission case, and then re-
move the oil pan.
6) Remove the old gasket on the oil pan and trans-
mission case completely.
7) Disconnect the front vehicle speed sensor con-
nector.
8) Remove the front vehicle speed sensor securing
bolt.
9) Remove the front vehicle speed sensor through
the hole of AT transmission main case.
B: INSTALLATION
1) Install the front vehicle speed sensor.
Tightening torque:
7 N·m (0.7 kgf-m, 5.2 ft-lb)
2) Connect the front vehicle speed sensor connec-
tor.
3) Apply proper amount of liquid gasket to the en-
tire oil pan mating surface.
Liquid gasket:
THREE BOND 1217B (Part No. K0877YA020)
4) Install the oil pan by equally tightening the bolts.
Tightening torque:
5 N·m (0.5 kgf-m, 3.7 ft-lb)
5) Install the center differential carrier. 5AT-71, INSTALLATION, Center Differential Carri-
er.>
AT-03225
AT-03226
AT-01953
AT-03227
AT-03227
AT-03249

5AT-48
Front Vehicle Speed Sensor
AUTOMATIC TRANSMISSION
6) Install the extension case.
Tightening torque:
25 N·m (2.5 kgf-m, 18 ft-lb)
7) Install the rear vehicle speed sensor.
Tightening torque:
7 N·m (0.7 kgf-m, 5.2 ft-lb)
8) Install the transmission assembly to the vehicle.
Transmission Assembly.>
9) Pour ATF from the oil charge pipe. 26, REPLACEMENT, Automatic Transmission Flu-
id.>
10) Check the level and leaks of ATF. 26, INSPECTION, Automatic Transmission Fluid.>
AT-03226
AT-03225