clutch SUBARU WRX 2016 User Guide
[x] Cancel search | Manufacturer: SUBARU, Model Year: 2016, Model line: WRX, Model: SUBARU WRX 2016Pages: 594, PDF Size: 19.43 MB
Page 464 of 594

possible.
. Stow cargo and luggage in the
trunk whenever possible.
. To prevent cargo and luggage
from sliding forward during brak-
ing, do not stack anything in the
enlarged trunk. Keep cargo and
luggage low, as close to the floor
as possible.
. When you carry something inside
the vehicle, secure it whenever
you can to prevent it from being
thrown around inside the vehicle
during sudden stops, sharp turns
or in an accident.
. Do not pile heavy loads on the
roof. These loads raise the vehi-
cle ’ s center of gravity and make it
more prone to tip over.
. Secure lengthy items properly to
prevent them from shooting for-
ward and causing serious injury
during a sudden stop.
. Never exceed the maximum load
limit. If you do, some parts on
your vehicle can break, or it can
change the way your vehicle
handles. This could result in loss
of control and cause personal
injury. Also, overloading can
shorten the life of your vehicle. . Do not place cargo or luggage in
or on the following locations as
the item may get under the
clutch, brake, or accelerator ped-
al and prevent the pedals from
being depressed properly, block
the driver ’ s vision, or hit the
driver or passengers, causing
an accident:
– At the feet of the driver
– On the front passenger or rear
seats (when stacking items)
– On the rear shelf
– On the instrument panel
– On the dashboard
CAUTION
Do not carry spray cans, containers
with flammable or corrosive liquids
or any other dangerous items inside
the vehicle.
NOTE For better fuel economy, do not carry
unneeded cargo. & Vehicle capacity weight
Vehicle placard
The load capacity of your vehicle is
determined by weight, not by available
cargo space. The maximum load you can
carry in your vehicle is shown on the
vehicle placard attached to the driver ’ s
side door pillar. It includes the total weight
of the driver and all passengers and their
belongings, any optional equipment such
as a roof rack or bike carrier, etc. Driving tips/Loading your vehicle
– CONTINUED –8-11
Page 482 of 594

3. Depress the clutch pedal (MT models)
or brake pedal (CVT models).
4. Hold the access key with the buttons
facing you, and touch the push-button
ignition switch with it.
When the communication between the
access key and the vehicle is completed,
a chime (ding) will sound. At the same
time, the status of the push-button ignition
switch changes to either of the following.
. When the keyless access with push-
button start system is deactivated:
“ ACC ”
. Under other conditions: “ ON ”
5. When the keyless access with push-
button start system is deactivated, press
the push-button ignition switch with the
clutch pedal (MT models) or brake pedal
(CVT models) released. The status of the push-button ignition switch then changes
to “ ON ” .
NOTE If the power does not switch even
though the above procedure was fol-
lowed precisely, contact your SUBARU
dealer.
& Starting engine 1. Apply the parking brake.
2. Shift the shift lever into neutral (MT
models) or the select lever into the “ P ”
position (CVT models).
3. Depress the brake pedal.
4. Depress the clutch pedal (MT models).
5. Hold the access key with the buttons
facing you, and touch the push-button ignition switch with it.
When the communication between the
access key and the vehicle is completed,
a chime (ding) will sound. At the same
time, the push-button ignition switch turns
to the “ ACC ” or “ ON ” position.
6. Within 5 seconds after the push-button
ignition switch turns to the “ ACC ” or “ ON ”
position, while depressing the brake pedal
(all models) and the clutch pedal (MT
models), press the push-button ignition
switch.
NOTE If the engine does not start even
though the above procedure was fol-
lowed precisely, contact your SUBARU
dealer.In case of emergency/Access key – if access key does not operate properly
9-17
Page 490 of 594

Maintenance schedule ....................................... 11-3
Maintenance precautions ................................... 11-3Before checking or servicing in the engine
compartment .................................................... 11-4
When checking or servicing in the engine
compartment .................................................... 11-5
When checking or servicing in the engine
compartment while the engine is running .......... 11-5
Maintenance tips ................................................ 11-6Removing and reinstalling clips .......................... 11-6
Engine hood ....................................................... 11-9
Engine compartment overview ........................ 11-11STI................................................................... 11-11
Except STI ....................................................... 11-12
Engine oil .......................................................... 11-13Engine oil consumption .................................... 11-13
Checking the oil level ....................................... 11-13
Changing the oil and oil filter ............................ 11-15
Recommended grade and viscosity .................. 11-16
Synthetic oil ..................................................... 11-16
Cooling system ................................................ 11-17Cooling fan, hose and connections ................... 11-17
Engine coolant ................................................. 11-18
Air cleaner element .......................................... 11-19
Replacing the air cleaner element ..................... 11-19
Spark plugs ...................................................... 11-21
Recommended spark plugs .............................. 11-21
Drive belts ........................................................ 11-22
Manual transmission oil .................................. 11-23
Recommended grade and viscosity .................. 11-23 Continuously variable transmission fluid ...... 11-23
Front differential gear oil (CVT models) and
rear differential gear oil ................................ 11-23Recommended grade and viscosity .................. 11-23
Power steering fluid (STI) ............................... 11-24Checking the fluid level .................................... 11-24
Recommended fluid ......................................... 11-24
Brake fluid ........................................................ 11-25Checking the fluid level .................................... 11-25
Recommended brake fluid ............................... 11-25
Clutch fluid (MT models) ................................. 11-26Checking the fluid level .................................... 11-26
Recommended clutch fluid ............................... 11-26
Brake booster .................................................. 11-27
Brake pedal ...................................................... 11-27Checking the brake pedal free play .................. 11-27
Checking the brake pedal reserve distance ....... 1 1-28
Clutch pedal (MT models) ............................... 11-28Checking the clutch function ............................ 11-28
Checking the clutch pedal free play .................. 11-28
Hill start assist system .................................... 11-29
Replacement of brake pad and lining ............ 11-29Breaking-in of new brake pads (models with
electronic parking brake system) .................... 11-29
Breaking-in of new brake pads and linings
(models without electronic parking brake
system) ......................................................... 11-30
Parking brake stroke (models without
electronic parking brake system) ................ 11-30Maintenance and service
11
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Engine compartment overview & STI 1) Power steering fluid reservoir
(page 11-24)
2) Brake fluid reservoir/Clutch fluid reservoir
(page 11-25)
3) Fuse box (page 11-42)
4) Battery (page 11-41)
5) Windshield washer tank (page 11-38)
6) Engine oil filler cap (page 11-13)
7) Engine coolant reservoir (page 11-18)
8) Engine oil level gauge (page 11-13)
9) Coolant filler tank cap (page 11-18)
10) Air cleaner case (page 11-19)Maintenance and service/Engine compartment overview
– CONTINUED –11-11
Page 501 of 594

Maintenance and service/Engine compartment overview
& Except STI 1) Brake fluid reservoir/Clutch fluid reservoir
(MT models) (page 11-25)
2) Fuse box (page 11-42)
3) Battery (page 11-41)
4) Windshield washer tank (page 11-38)
5) Engine oil filler cap (page 11-13)
6) Engine coolant reservoir (page 11-18)
7) Radiator cap (page 11-18)
8) Engine oil filter (page 11-15)
9) Engine oil level gauge (page 11-13)
10) Air cleaner case (page 11-19)
11-12
Page 514 of 594

Brake fluid & Checking the fluid level WARNING. Never let brake fluid contact your
eyes because brake fluid can be
harmful to your eyes. If brake
fluid gets in your eyes, immedi-
ately flush them thoroughly with
clean water. For safety, when
performing this work, wearing
eye protection is advisable.
. Brake fluid absorbs moisture
from the air. Any absorbed moist-
ure can cause a dangerous loss
of braking performance.
. If the vehicle requires frequent
refilling, there may be a leak. If
you suspect a problem, have the
vehicle checked at your SUBARU
dealer.
CAUTION
. When adding brake fluid, be care-
ful not to allow any dirt into the
reservoir.
. Never splash the brake fluid over
painted surfaces or rubber parts. Alcohol contained in the brake
fluid may damage them.
. Be careful not to spill brake fluid
when adding it. If brake fluid
touches the exhaust pipe, it may
cause a bad smell, smoke, and/or
a fire. If brake fluid gets on the
exhaust pipe, be sure to wipe it
off.
1) “ MAX ” level line
2) The brake fluid level must be checked in
this area.
3) “ MIN ” level line
Check the fluid level monthly.
Check the fluid level on the outside of the
reservoir. Because this reservoir is used
for both the brake and clutch systems and
has chambers for each system, be sure to check the fluid level for the brake system
at the front part of the reservoir (shaded
area in the illustration). If the fluid level is
below “ MIN ” , add the recommended brake
fluid to “ MAX ” .
Use only brake fluid from a sealed
container.
& Recommended brake fluid Refer to “ Fluids ” F 12-7.
CAUTIONNever use different brands of brake
fluid together. Also, avoid mixing
DOT 3 and DOT 4 brake fluids even if
they are the same brand. Maintenance and service/Brake fluid
11-25
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Maintenance and service/Clutch fluid (MT models)
Clutch fluid (MT models) & Checking the fluid level WARNINGNever let clutch fluid contact your
eyes because clutch fluid can be
harmful to your eyes. If clutch fluid
gets in your eyes, immediately flush
them thoroughly with clean water.
For safety, when performing this
work, wearing eye protection is
advisable.
CAUTION. Clutch fluid absorbs moisture
from the air. Any absorbed moist-
ure can cause improper clutch
operation.
. If the vehicle requires frequent
refilling, there may be a leak. If
you suspect a problem, have the
vehicle checked at your SUBARU
dealer.
. When clutch fluid is added, be
careful not to allow any dirt into
the tank.
. Never splash the clutch fluid over
painted surfaces or rubber parts. Alcohol contained in the clutch
fluid may damage them.
. Be careful not to spill clutch fluid
when adding it. If clutch fluid
touches the exhaust pipe, it may
cause a bad smell, smoke, and/or
a fire. If clutch fluid gets on the
exhaust pipe, be sure to wipe it
off.
. The fluid level for the clutch
system must be checked at the
inboard side of the reservoir. It
cannot be checked at the out-
board side of the reservoir.
1) “ MAX ” level line
2) The clutch fluid level must be checked in
this area.
3) “ MIN ” level line Check the fluid level monthly.
Check the fluid level on the outside of the
reservoir. Because this reservoir is used
for both the brake and clutch systems and
has chambers for each system, be sure to
check the fluid level for the clutch system
at the inboard side of the reservoir
(shaded area in the illustration). If the fluid
level is below “ MIN ” ,addtherecom-
mended clutch fluid to “ MAX ” .
Use only clutch fluid from a sealed
container.
& Recommended clutch fluid Refer to “ Fluids ” F 12-7.
CAUTIONNever use different brands of clutch
fluid together. Also, avoid mixing
DOT 3 and DOT 4 brake fluids even if
they are the same brand.11-26
Page 517 of 594

Maintenance and service/Clutch pedal (MT models)
& Checking the brake pedal
reserve distance
1) More than 2.56 in (65 mm)
Depress the pedal with a force of approxi-
mately 66 lbf (294 N, 30 kgf) and measure
the distance between the upper surface of
the pedal pad and the floor.
When the measurement is smaller than
the specification, or when the pedal does
not operate smoothly, contact with your
SUBARU dealer. Clutch pedal (MT models) Check the clutch pedal free play and
reserve distance according to the main-
tenance schedule in the “ Warranty and
Maintenance Booklet ” .
& Checking the clutch function Check the clutch engagement and disen-
gagement.
1. With the engine idling, check that there
are no abnormal noises when the clutch
pedal is depressed, and that shifting into
1st or reverse feels smooth.
2. Start the vehicle by releasing the pedal
slowly to check that the engine and
transmission smoothly couple without
any sign of slippage. & Checking the clutch pedal
free play
1) 0.16 – 0.43 in (4.0 – 11.0 mm)
Lightly depress the clutch pedal down with
your finger until you feel resistance, and
check the free play.
If the free play is not within proper
specification, contact your SUBARU deal-
er.11-28
Page 518 of 594

Hill start assist system Ensure that the Hill start assist system
operates properly under the following
circumstances.
1. Stop the vehicle on an uphill grade by
depressing the brake pedal (all models)
and clutch pedal (MT models only), with
the engine running.
2. Make sure that the vehicle does not
move backward for several seconds after
the brake pedal is released.
3. Then make sure the vehicle starts
climbing the grade by following the normal
starting procedures.
If the Hill start assist system does not
operate as described above, contact your
SUBARU dealer. Replacement of brake pad
and lining
The disc brakes have audible wear
indicators on the brake pads. If the brake
pads wear close to their service limit, the
wear indicator makes a very audible
scraping noise when the brake pedal is
applied.
If you hear this scraping noise each time
you apply the brake pedal, have the brake
pads serviced by your SUBARU dealer as
soon as possible.
CAUTION
. It is recommended that you dis-
connect the vehicle battery be- fore replacing the brake pad.
However, it is dangerous to dis-
connect the vehicle battery. We
recommend that you have your
SUBARU dealer replace the
brake pad.
. If you continue to drive despite
the scraping noise from the audi-
ble brake pad wear indicator, it
will result in the need for costly
brake rotor repair or replace-
ment.
& Breaking-in of new brake
pads (models with electronic
parking brake system) When replacing the brake pad, use only
genuine SUBARU parts. After replace-
ment, the new parts must be broken in as
follows.
! Brake pad
While maintaining a speed of 30 to 40
mph (50 to 65 km/h), step on the brake
pedal lightly. Repeat this five or more
times. Also, apply and release the electro-
nic parking brake five or more times.Maintenance and service/Hill start assist system
– CONTINUED –11-29
Page 548 of 594

*4: You may use this type of manual transmission oil. However, using this type of oil will detract from driveability and fuel efficiency.
& Fluids Fluid
Fluid type* 1
Fluid capacity* 2
Remarks* 3
Continuously variable transmission
fluid (CVT models) Consult your SUBARU dealer. 13.1 US qt (12.4 liters, 10.9 Imp qt) “ Continuously variable trans-
mission fluid ” F 11-23
Brake fluid FMVSS No. 116, fresh DOT 3 or DOT 4
brake fluid –“ Brake fluid ” F 11-25
Clutch fluid (MT models) FMVSS No. 116, fresh DOT 3 or DOT 4
brake fluid – “ Clutch fluid (MT models) ” F 11 -
26
Power steering fluid (STI) · SUBARU ATF
· “ Dexron III ” Type Automatic Transmis-
sion Fluid
· IDEMITSU ATF HP 0.7 US qt (0.7 liter, 0.6 Imp qt) “ Power steering fluid (STI) ”
F 11-24
*1: Use one of the indicated types of fluid.
*2: The indicated fluid quantity is only a guideline. The necessary quantity for replacement may differ slightly depending on the temperature and other
factors.
*3: For more details about maintenance and service, refer to the indicated section.
& Engine coolant Vehicle model Coolant capacity Coolant type
STI 8.2 US qt (7.7 liters, 6.8 Imp qt)
SUBARU Super Coolant
Except STI MT models 8.7 US qt (8.2 liters, 7.2 Imp qt)
CVT models 8.9 US qt (8.4 liters, 7.4 Imp qt)
The indicated coolant quantity is only a guideline. The necessary quantity for replacement may differ slightly depending on the temperature and other
factors. For more details about maintenance and service, refer to “ Cooling system ” F 11-17. Specifications/Specifications
– CONTINUED –12-7