belt SUZUKI BALENO 1999 1.G User Guide

60G-74E
DRIVING TIPS AND SAFE DRIVING

DRIVING TIPS AND SAFE DRIVING

High Speed Driving 8-1

Driving on Hills 8-1

Driving on Slippery Roads 8-2

Driving on Wet Roads 8-2

Do's and Don'ts for Safe Driving 8-3

73

DRIVING TIPS AND SAFE DRIVING

60G-74E

70F-06-001

Wear Your Seat Belts at All Times.

The driver and passengers should

be property restrained at all times,

using the seatbelts provided. Refer

to the "SEATBELTS" section for

instructions on proper use of the

seatbelts.

Never drive while under the

influence of alcohol or other drugs.

Alcohol and drugs can seriously

impair your ability to drive safely,

greatly increasing the risk of injury

to yourself and others. You should

also avoid driving when you are

tired, sick, irritated, or under stress.
HIGH-SPEED DRIVING

When driving at a high-speed, pay attention to

the following:

• Stopping distance progressively increases

with vehicle speed. Apply the brakes far

enough ahead of the stopping point to

allow for the extra stopping distance.

• On rainy days, "Aquaplaning" can occur.

"Aquaplaning" is the loss of direct contact

between the road surface and the vehicle's

tyres due to a water film forming between

them. Steering or braking the vehicle while

"Aquaplaning" can be very difficult, and

loss of control can occur. Keep speed

down when the road surface is wet.

• At high speeds, the vehicle may be

affected by side winds. Therefore, reduce

speed and be prepared for unexpected

buffeting, which can occur at the exits of

tunnels, when passing by a cut of a hill, or

when being overtaken by large vehicles,

etc.

DRIVING ON HILLS

• When climbing steep hills, the vehicle may

begin to slow down and show a lack of

power. If this happens, you should change

to a lower gear so that the engine will again

be operating in its normal power range.

Change rapidly to prevent the vehicle from

losing momentum.
When driving down a hill, the engine

should be used for braking by shifting to

next lower gear.

Try not to hold the brake pedal down

too long or too often while going down

a steep or long hill. This could cause

the brakes to overheat, resulting in

reduced braking efficiency. Failure to

take this precaution could result in loss

of vehicle control.

CAUTION

When descending a down hill, NEVER

turn the ignition key to the "OFF"

position. Emission control system and

automatic transmission (if equipped)

damage may result.

DRIVING ON SLIPPERY ROADS

Under wet road conditions you should drive

at a lower speed than on dry roads due to

possible slippage of tyres during braking.

When driving on icy, snowcovered, or muddy

roads, reduce your speed and avoid sudden

acceleration, abrupt braking, or sharp steering

movements.

8-1

60G-74E
INSPECTION AND MAINTENANCE

INSPECTION AND MAINTENANCE

Periodic Maintenance Schedule.. 9-2

Engine Oil and Filter 9-7

Gear OH 9-10

Engine Coolant 9-11

Windscreen Washer Fluid 9-13

Air Cleaner 9-13

Spark Plugs 9-14

Brakes 9-15

Steering 9-17

Power Steering (if equipped) 9-18

Clutch Pedal 9-18

Tyres... 9-19

Battery 9-22

Fuses 9-23

Bulb Replacement , 9-25

Wiper Blades 9-29

83

INSPECTION AND MAINTENANCE

60G-74E

70F-05-002

You should take extreme care when

working on your vehicle to prevent

accidental injury. Here are a few

precautions that you should be

especially careful to observe:

• Do not leave the engine running in

garages or other confined areas.

• When the engine Is running, keep

hands, clothing, tools, and other

objects away from the fan and water

pump belt. Even though the fan may

not be moving, it can automatically

turn on without warning. ^
When it is necessary to do service

work with the engine running, make

sure that the parking brake is applied

fully and the transmission is in

Neutral.

Do not touch ignition wires or other

ignition system parts when starting

the engine or when the engine is

running, or you could receive an

electric shock.

Be careful not to touch a hot engine,

exhaust manifold and pipes, muffler,

radiator and water hoses.

Do not allow smoking, sparks, or

flames around gasoline or the

battery. Flammable fumes are

present.

Do not get under your vehicle if it is

supported only with the portable

jack provided in your vehicle.

Be careful not to cause accidental

short circuits between the positive

and negative battery terminals.

Keep used oil, coolant, and other

fluids away from children and pets.

Dispose of used fluids properly;

never pour them on the ground, into

sewers, etc.

9-1
84

60G-74E
INSPECTION AND MAINTENANCE

PERIODIC MAINTENANCE SCHEDULE

The following table shows when regular

maintenance on your vehicle is required. This

table shows in kilometres and months when

inspections, adjustments, lubrication and other

services should be performed.

Maruti recommends that maintenance

on your Maruti vehicle be performed by

Maruti Authorised Dealer/Service

Station.
CAUTION

Whenever it becomes necessary to

replace parts on your vehicle, it is

recommended that you use MARUTI

GENUINE PARTS (MGP).

85

9-2

INSPECTION AND MAINTENANCE

6OG-74E

PERIODIC MAINTENANCE SCHEDULE

A....Ad]ust. l....lnspect and correct or replace If necessary.

T....Tighten to specified torque. C....CIean.

R....Replace or change. O....Rotate

L....Lubrlcate.

Note:

This table includes services as scheduled up to 80,000 km mileage. Beyond 80,000 km, carry out the same services at the same intervals

respectively.

Interval: This interval should be judged

by odometer reading or months,

whichever comes first.
km (x 1,000)

months

ENGINE

1. Water pump drive belt (tension, wear)

2. Engine coolant (level, leakage)

3. Engine oil (API GRADE SF, SG, SH) & Oil filter

4. Cooling system hoses and connections (leakage, damage)

5. Engine bolts (All cylinder head and manifold fixings)

6. Engine mounting (loose, damage)

7. Valve clearance

8. Camshaft timing belt (damage, wear)

9. Exhaust system (noise, leakage or otherwise defective)

10. Positive crankcase ventilation System (Hoses, connections and valve;

IGNITION

1. Ignition wiring, (damage, deterioration)

2. Spark plugs (clean and adjust the gap)
FREE INSPECTIONS

1

1

A

I

R

I

-

-

-

_
5

6

I

I

I

I

-

-

A

-
10

12

I

I

R

I

T

T

-

-
PERIODIC MAINTENANCE SERVICE AT COST

20

24

I

R

R

I

-

-

A

I

Replace every 1,00,000 km

-

-

-
I

I

-

-
-

-

-

I
I

I

I

R
30

36

I

I

R

I

T

T

-

-

-

-

-

I
40

48

I

R

R

I

-

-

A

I

I

I

I

R
SO

60

I

I

R

I

T

T

-

-

-

-

-

I
60

72

R

R

R

I

-

-

A

I

I

I

I

R
70

84

A

I

R

I

T

T

-

-

-

-

-

I
80

96

I

R

R

I

-

-

A

I

I

I

I

R

9-3
86

60G-74E
INSPECTION AND MAINTENANCE

Interval: This Interval should be judged

by odometer reading or months,

whichever comes first.
km (x 1,000)

months

ROAD TEST

1. Operation of Brakes, Gear shifting & speedometer

2. Body and Chassis noise

AIR CONDITIONER (if equipped)

1. Check belt tension

2. Check Receiver Drier bubbles.

3. Tighten compressor mounting bolts

4. Check all hose joints, tighten if necessary

5. Check functioning of Recirc flap .*

6. Clean condenser with low pressure water

7. Check belt for frayed edges, change if necessary

8. Check all mounting bolts
FREE

1

1

I

I

I

I

—

I

I

_

-

-
INSPECTIONS

5

6

I

I

I

I

T

I

I

C

I

I
10

12

I

I

I

I

T

I

I

C

I

I
PERIODIC

20

24

I

I

I

I

T

I

I

C

I

I
30

36

I

I

I

I

T

I

I

C

I

I
MAINTENANCE

40

48

I

I

I

I

T

I

I

C

I

I
50

60

I

I

I

I

T

I

I

C

I

I
SERVICE

60

72

I

I

I

I

T

I

I

C

I

I
AT,

70

84

I

I

I

I

T

I

I

C

I

I
COST

80

96

I

I

I

I

T

I

I

C

I

I

The rear shock absorbers are filled with

high pressure gas. Never attempt to

disassemble it or throw it into a fire.

Avoid storing it near a heater or heating

device. When scrapping the absorber,

the gas must be released from the

absorber safely. Ask your dealer for

assistance.

89

9-6

INSPECTION AND MAINTENANCE
60G-74E

All maintenance should be carried

out with the Ignition switch in the

"OFF" position and the car parked

securely on the level ground unless

otherwise specified.

If you are In any way unsure of your

ability to undertake a task, then do

not start it but contact your Maruti

dealer to perform the work for you.
ENGINE OIL AND FILTER

Specified oil

Be sure that the engine oil you use comes

under the API classification of SF, SG or SH.

Select the appropriate oil viscosity according

to the above chart.

9-7
90
70F-07-004E

60G-74E
INSPECTION AND MAINTENANCE

POWER STEERING (if equipped)

CLUTCH PEDAL

60G-09-017

Check the steering box case, vane pump and

hose connections for leaks or damage.

Power steering fluid

Check the fluid level by looking at the reservoir

in the engine compartment when the fluid is

cold (about room temperature).

Check that the fluid level is between the

"UPPER" and "LOWER" lines. If the fluid level

is near the "LOWER" line, fill it up to the

"UPPER" line with an automatic transmission

fluid equivalent to DEXRON»-IIE or

DEXRON'-III. Do not overfill.
63B-09-00SE

Power steering belt

The tension of the belt should be such that

there is a deflection of 8-10mm (0.31 -0.39 in.)

when you press your thumb midway between

the pulleys.

The belt should also be examined to ensure

that it is not damaged. If necessary, have the

belt adjusted or replaced by your MARUTI

dealer.
70F-07-034

Measure the clutch pedal piay by moving the

clutch pedal with your hand and measuring

the distance it moves until you feel slight

resistance. The play in the clutch pedal should

be between 15-20 mm (0.6 - 0.8 in). If the

play is more or less than the above, or clutch

dragging is felt with the pedal fully depressed,

have the clutch inspected by your MARUTI

dealer.

101

9-18

INSPECTION AND MAINTENANCE

60G-74E

TYRES

60G-09-018

The front and rear tyre pressure specifications

for your vehicle are listed on the Tyre Inflation

Pressure Label and in the "SPECIFICATIONS"

section at the end of this book. Both the front

and rear tyres should have the specified tyre

pressure.

Tyre Inspection

Inspect your vehicle's tyres periodically by

performing the following checks:

1) Measure the air pressure with a tyre

gauge. Adjust the pressure if necessary.
Air pressures should be checked

when the tyres are cold or you may

get inaccurate readings.

Check the inflation pressure from

time to time while inflating the tyre

gradually, until the specified

pressure is obtained.

Never underinf late or overinf late the

tyres.

Underinflation can cause unusual

handling characteristics or can

cause the rim to slip on the tyre

bead, resulting in an accident or

damage to the tyre or rim.

Overinflation can cause the tyre to

burst, resulting in personal injury.

Overinflation can also cause

unusual handling characteristics

which may result In an accident.
70F-07-037E

2) Check that the depth of the tread groove

is more than 1.6 mm (0.06 in). To help you

check this, the tyres have moulded in tread

wear indicators in the grooves. When the

indicators appear on the tread surface, the

remaining depth of the tread is 1.6 mm

(0.06 in) or less and the tyre should be

replaced.

3) Check for abnormal wear, cracks and

damage. Any tyres with cracks or other

damage should be replaced. If any tyres

show abnormal wear, have them inspected

by your MARUTI dealer.

9-19
102

EMERGENCY SERVICE

60G-74E

JACKING INSTRUCTIONS

60G-06-009

1) Park the vehicle securely on hard level

ground.

2) Apply the parking brake firmly and shift into

"R" (Reverse). Choke the front and rear wheel

diagonally opposite the wheel to be changed.

3) Switch on the hazard warning flasher if your

vehicle is in or near traffic.

4) Slacken but do not remove wheel nuts on the

wheel to be changed.

5) Position the jack vertically and raise the jack

by turning the jack handle clockwise until the

jack head recess fits the frame boss.

6) Continue to raise the jack slowly and smoothly

until the tyre clears the ground. Do not raise

the vehicle more than necessary.

10-1
63B-10-001E

70F-08-001

60G-10-001

NOTE:

Use the wheel nut wrench in combination with

jack crank to raise or lower the jack as shown

in the illustration.
Use the jack only to change wheels.

Never jack up the vehicle on an

inclined surface.

Never raise the vehicle with the jack in

a location other than under the frame

boss near the wheel to be changed.

Make sure that the jack is raised at

least 2 inches (51 mm) before it

contacts the vehicle. Use of the jack

when it is within 2 inches of being

fully collapsed may result in failure

of the jack.

Never get under the vehicle when it

is supported by the jack. t=>

116

60G-74E
EMERGENCY SERVICE

JUMP STARTING INSTRUCTIONS

60G-10-002
60G-10-003

Never run the engine when the

vehicle is supported by the jack and

never allow passengers to remain in

the vehicle.
Never attempt to jump start your

vehicle if the battery appears to be

frozen. Batteries in this condition

may explode or rupture if jump

starting is attempted.

When making jump lead

connections, be certain that your

hands and the Jump leads remain

clear from pulleys, belts, or fans.

Batteries produce flammable

hydrogen gas. Keep flames and

sparks away from the battery or an

explosion may occur. Never smoke

when working in the vicinity of the

battery.

If the booster battery you use for

jump starting is installed in another

vehicle, make sure the two vehicles

are not touching each other.

If your battery discharges

repeatedly, for no apparent reason,

have your vehicle inspected by an

authorized MARUTI dealer.

To avoid harm to yourself or damage

to your vehicle or battery, follow the

jump starting instructions below

precisely and in order. If you are in

doubt, call for qualified road service.

10-2

EMERGENCY SERVICE

60G-74E

WARNING TRIANGLE (TYPE-1)

If the temperature indication does not come

down to within the normal, acceptable range:

1) Turn off the engine and check that the

water pump belt and pulleys are not

damaged or slipping. If any abnormality is

found, correct it.

2) Check the coolant level in the reservoir. If

it is found to be lower than the "LOW" line,

look for leaks at the radiator, water pump,

and radiator and heater hoses. If you

locate any leaks that may have caused the

overheating, do not run the engine until

these problems have been corrected.

3) If you do not find a leak, carefully add

coolant to the reservoir and then the

radiator, if necessary. (Refer to "ENGINE

COOLANr in the "INSPECTION AND

MAINTENANCE" section.)
K is dangerous to remove the radiator

cap when the water temperature is

high, because scalding fluid and steam

may be blown out under pressure. The

cap should only be taken off when the

coolant temperature has lowered.

To help prevent personal Injury, keep

hands, tools and clothing away from the

engine cooling fan and airconditioner

fan (if equipped). These electric fans

can automatically turn on without

warning.
843-10-004

In case of vehicle break-down or during

emergency stopping where your vehicle could

become a potential traffic hazard, please keep

the warning triangle, provided with your

vehicle, on the pathway (road) behind the

vehicle so as to warn the approaching traffic,

at an approximate distance of 5-15 m, such

that reflecting side of the triangle faces the

rear. Please activate the hazard warning lamps

before alighting the vehicle to keep the warning

triangle.

10-5
120

60G-74E
EMERGENCY SERVICE

WARNING TRIANGLE (TYPE-2)

In case of vehicle breakdown or during

emergency stopping where your vehicle

could become a potential traffic hazard,

keep the warning triangle, provided with

your vehicle, on the road free from any

obstacles behind your vehicle so as to warn

the approaching traffic, at an approximate

distance of 50-100 m, the reflecting side of

the triangle should face the on coming

traffic. Please activate the hazard warning

lamps before alighting the vehicle to keep

the warning triangle.
Remove the warning triangle

carefully from the box as shown by arrow

1.

Open both the reflector arms as shown

by arrows and lock arms with each other

with the clip provided in the right arm.

Open the bottom stand in counter clock-

wise direction as shown by arrow 3.

Position the warning triangle behind the

vehicle on a plain surface.

Reverse the removal procedure

keeping inside the box.
for

121

10-6

60G-74E
BODY WORK CARE

Store your vehicle in a dry, well-ventilated

area.

Do not park your vehicle in a damp, poorly

ventilated area. If you often wash your vehicle

in the garage or if you frequently drive it in

when wet, your garage may be damp.The high

humidity in the garage may cause or

accelerate corrosion. A wet vehicle may

corrode even in a heated garage if the

ventilation is poor.

Do not apply additional undercoating

or rust preventive coating on or around

exhaust system components such as

the exhaust pipes, etc. A fire could be

started if the undercoating substance

becomes overheated.

Cover your vehicle

If you cannot regularly park your vehicle in a

garage, we recommend you use a vehicle

cover. Years of exposure to midday sun can

cause the colours in paint, plastic parts, and

fabrics to fade. Covering your vehicle with a

high-quaiity, "breathable" vehicle cover can

help protect the finish from the harmful UV

rays in sunlight, and can reduce the amount

of dust and air pollution reaching the surface.

125
VEHICLE CLEANING

When cleaning the interior or exterior

of the vehicle, NEVER USE flammable

solvents such as lacquer thinners,

petrol, benzene or cleaning materials

such as bleach or strong household

detergents. The materials could cause

personal injury or damage to the

vehicle.

Cleaning the Interior

Vinyl upholstery

Prepare a solution of soap or mild detergent

mixed with warm water. Apply the solution to

the vinyl with a sponge or soft cloth and let it

soak for a few minutes to loosen dirt. Rub the

surface with a clean, damp cloth to remove

dirt and the soap solution. If some dirt still

remains on the surface, repeat this procedure.

Fabric upholstery

Remove loose dirt with a vacuum cleaner. Using

a mild soap solution, rub stained areas with a

clean damp cloth. To remove soap, rub the

areas again with a cloth dampened with water.

Repeat this until the stain is removed, or use a

commercial fabric cleaner for tougher stains. If

you use a fabric cleaner, carefully follow the

manufacturer's instructions and precautions.
Seat Belts

Clean seat belts with a mild soap and water.

Do not use bleach or dye on the belts. They

may weaken the fabric in the belts.

Vinyl floor mats

Ordinary dirt can be removed from vinyl with

water or mild soap. Use a brush to help loosen

dirt. After the dirt is loosened, rinse the mat

thoroughly with water and dry it in the shade.

Carpets

Remove dirt and soil as much as possible with

a vacuum cleaner. Using a mild soap solution,

rub stained areas with a clean damp cloth.To

remove soap, rub the areas again with a cloth

dampened with water. Repeat this until the

stain is removed, or use a commercial carpet

cleaner for tougher stains. If you use a carpet

cleaner, carefully follow the manufacturer's

instructions and precautions.

11-2

BODY WORK CARE

60G-74E

Cleaning the Exterior

CAUTION

It is important that your vehicle be kept

clean and free from dirt. Failure to keep

your vehicle clean may result in fading

of the paint or corrosion to various

parts of the vehicle body.

Washing

Never attempt to wash and wax your

vehicle with the engine running.

When cleaning the underside of the

body and fender, where there may

be sharp-edged parts, you should

wear gloves and a longsleeved shirt

to protect your hands and arms from

being cut.

After washing your vehicle, carefully

test the brakes before driving to

make sure they have maintained

their normal effectiveness.
When washing the vehicle, follow the

instructions below:

1) Flush the underside of body and wheel

housings with pressurized water to remove

mud and debris. Use plenty of water.

CAUTION

When washing the vehicle, avoid

directing steam or hot water of more

than 80°C (176°F) on plastic parts.

2) Remove dirt and mud from the body

exterior with running water. You may use

a soft sponge or brush. Do not use hard

materials which can scratch the paint.

3) Wash the entire exterior with a mild

detergent or car wash soap using a

sponge or soft cloth. The sponge or cloth

should be frequently soaked in the soap

solution.

CAUTION

When using a commercial car wash

product, observe the cautions specified

by the manufacturer. Never use strong

household detergents or soaps.
4) Once the dirt has been completely

removed, rinse off the detergent with

running water.

5) After rinsing, wipe off the vehicle body with

a wet chamois or cloth and allow it to dry

in the shade.

6) Check carefully for damage to painted

surfaces. If there is any damage,

"Touchup" the damage following the

procedure below:

a) Clean all damaged spots and allow

them to dry.

b) Stir the paint and "touchup" the

damaged spots lightly using a small

brush.

c) Allow the paint to dry completely.

Waxing

After washing the vehicle, waxing and

polishing are recommended to further protect

and beautify the paint.

• Only use waxes and polishes of good

quality.

• When using waxes and polishes, observe

the precautions specified by the

manufacturers.

11-3
126

60G-74E

MODIFICATION WARNING

60G-00-004

The circle with a slash in this manual

means "Don't do this" or "Don't let this

happen".
Do not modify this vehicle. Modification

could adversely affect safety, handling,

performance, or durability and may

contravene regulations. In addition,

damage or performance problems

resulting from modification may not be

covered under warranty.
Improper installation of mobile

communication equipment such as

cellular talephones or CB (Citizen's

Band) radios may cause electronic

interference with your vehicle's ignition

system, resulting in vehicle

performance problems. Consult your

MARUTI dealer or qualified service

technician for advice on installing such

mobile communication equipment.

0-2
Copying, quoting or reproduction of any

part of this manual is not permitted without

explicit approval by MARUTI UDYOG

LIMITED.

60G-74E

WARRANTY POLICY

WARRANTY POLICY

Maruti Udyog Limited (hereinafter called "Maruti"), warrants that each

new Maruti vehicle distributed in India by Maruti and sold by an

authorised Maruti dealer will be free, under normal use and service,

from any defects in material and workmanship at the time of

manufacture SUBJECT TO THE FOLLOWING TERMS AND

CONDITIONS:

(1) Qualification:

To qualify for this warranty:

(a) The Maruti vehicle must be delivered by Maruti authorised

dealer and set-up, serviced by Maruti authorised dealer/

service station.

(b) The warranty registration card in respect of each vehicle

must be completed by the dealer at the time of delivery

of the vehicle and dealer should retain the same.

(2) Term:

The term of the warranty shall be twenty four (24) months

or 40,000 kilometers (whichever occurs first) from the date

of delivery to the first owner.

(3) Maruti's Warranty Obligation:

If any defect(s) should be found in a Maruti vehicle within the

term stipulated above, Maruti's only obligation is to repair or

replace at its sole discretion any part shown to be defective,

with a new part or the equivalent at no cost to the owner for

parts or labour, when Maruti acknowledges that such a defect

is attributable to faulty material or workmanship at the time of

manufacture. The owner is responsible of any repair or

replacements which are not covered by this warranty.
(4) Limitation:

This warranty shall not apply to:

(a) normal maintenance service required other than the three

free services, including without limitation, oil and fluid

changes, headlight aiming, fastener retightening, wheel

balancing, wheelalignment and tyre rotation, cleaning of

injectors, adjustments of carburettor, ignition timing, clutch

and valve clearance.

(b) the replacement of normal wear parts including without

limitation, bulbs, battery, tyres and tubes, spark plugs, belts,

hoses, filters, wiper blades, brushes, contact points, fuses,

clutch disc, brake shoes, brake pads, cable and all rubber

parts (except oil seal and glass run).

(c) any vehicle which has been used for competition or racing.

(d) any repairs or replacement required as a result of accidents

or collision.

(e) any defects caused by misuse, negligence, abnormal use or

insufficient care.

(f) any vehicle which has been modified or altered, including

without limitation, the installation of performance accessories.

(g) any vehicle on which parts or accessories not approved by

Maruti have been used.

(h) any vehicle which has not been operated in accordance with

the operating instructions in the Maruti Owner's Manual,

(i) any vehicle which has not received, during the warranty

term, the service inspections prescribed in the Maruti

Owner's Manual.

G) any vehicle which has been assembled, disassembled,

adjusted or repaired by other than an Maruti authorised

2-1