front SUZUKI GRAND VITARA 1999 2.G Manual Online

BODY SERVICE 9-5
Hole to hole distance :
a. Garnish installation clip hole i (i’). Hole in rear door lower hinge in lower part
b (b’). Front end of front windshield lower installation section j (j’). Rear scuff installation hole (at front end)
c (c’). Front end of front windshield upper installation section k (k’). Trim installation hole
d. Hole in front door lower hinge at rear l (l’). Rear door striker lower section installation hole
e. Trim installation clip hole m (m’). Trim installation hole
f (f’). Scuff installation hole (at rear end) n. Installation hole for front seat front inside
g (g’). Trim installation hole o. Installation hole for front seat rear inside
h (h’). Hole in rear door upper hinge in upper part
c
b’
c’
b’
a
b
on
e (e’)
cg (g’)
h (h’)
i (i’)
j (j’)
l (l’)
m (m’)k (k’)
f (f’)
d (d’)
a – c : 982 mm (38.66 in.) f – f’ : 1511 mm (59.49 in.) j – o : 649 mm (25.55 in.)
b – b’ : 1390 mm (54.72 in.) f – n : 620 mm (34.41 in.) k – k’ : 1095 mm (43.11 in.)
b – c : 755 mm (29.72 in.) g – g’ : 1085 mm (42.72 in.) k – o : 1475 mm (58.07 in.)
b – c’ : 1406 mm (55.35 in.) g – o : 1099 mm (43.27 in.) l – l’ : 1513 mm (59.57 in.)
c – c’ : 1012 mm (39.84 in.) h – h’ : 1521 mm (59.88 in.) l – o : 1273 mm (50.12 in.)
d – d’ : 1545 mm (60.83 in.) h – o : 901 mm (35.47 in.) m – m’ : 1110 mm (43.70 in.)
d – n : 800 mm (31.50 in.) i – i’ : 1547 mm (60.91 in.) m – o : 2037 mm (80.20 in.)
e – e’ : 1110 mm (43.70 in.) i – n : 806 mm (31.73 in.)
e – n : 1036 mm (40.79 in.) j – j’ : 1511 mm (59.49 in.)

9-6 BODY SERVICE
Hole to hole distance:
a. Hole in front door upper hinge at rear g. Hole in rear door lower hinge in lower part
b. Hole in front door lower hinge at rear h. Assistant grip front installation hole
c. Trim installation clip hole i. Trim installation hole
d.φ
7 jig hole j. Door striker lower section installation hole
e. Scuff installation hole (rear end) k. Front seat belt installation hole
f. Hole in rear door upper hinge in upper part
hd
c
f
i
j
ke
gb
a
a – d : 1155 mm (45.47 in.) b – g : 1140 mm (44.88 in.) g – j : 1082 mm (42.60 in.)
a – f : 1046 mm (41.18 in.) c – k : 1245 mm (49.02 in.) h – j : 879 mm (34.61 in.)
a – g : 1090 mm (42.91 in.) d – e : 1174 mm (46.22 in.) h – k : 1282 mm (50.47 in.)
b – f : 1120 mm (44.09 in.) f – j : 1029 mm (40.51 in.) i – k : 1435 mm (56.50 in.)

9-8 BODY SERVICE
Seat
Second Seat
REMOVAL
1) Remove adjuster extension cover.
2) Remove adjuster extension bracket.
3) Remove front and rear adjuster inside covers.
4) Remove adjuster outside covers.
5) Remove second seat mounting bolts.
6) Disassemble and repair seat as necessary.
INSTALLATION
Reverse removal procedure to install rear seat, noting the following instruction.
•Tighten second seat mounting bolts as specified torque.
1. Head restraint 6. Rod 11. Seat adjuster cover 16. Rod belt (if equipped)
2. Head restraint guide 7. Seat reclining assembly cover 12. Cover Tightening torque
3. Seat back 8. Seat cushion 13. Adjuster extension bracket
4. Tether anchor hook 9. Adjuster handle (back side) 14. Adjuster handle (front side)
5. Seat reclining assembly 10. Seat adjuster 15. Second seat mounting bolt

BODY SERVICE 9-9
Third Seat (If Equipped)
REMOVAL
1) Raise the front portion of seat cushion to remove rear seat cushion.
2) Remove 6 mounting bolts to remove seat back.
3) Disassemble and repair seat if necessary.
INSTALLATION
Reverse removal procedure to install rear seat noting the following instruction.
•Tighten third seat mounting bolts as specified torque.
1. Head restraint 6. Reclining supporter Tightening torque
2. Head restraint guide 7. Seat reclining assembly
3. Seat back 8. Seat reclining assembly cover
4. Seat reclining knob 9. Seat cushion
5. Seat reclining rod 10. Third seat mounting bolt
4
5
87
91
21
24
5
8
7
12
612 3
10 35 N·m (3.5 kg-m)10 35 N·m (3.5 kg-m)

9-10 BODY SERVICE
Paint and Coatings
Sealant Application Area
1. Side body inner panel 6. Center floor panel 11. Main floor extension panel
2. Rear wheel housing outer rear panel 7. Front floor panel 12. Rear floor cap
3. Rear wheel housing panel 8. Center floor member“A” : Apply sealant
4. Rear floor panel 9. Side sill inner panel“B” : Brush treatment
5. Tail lower member 10. Side outer panel“C” : Apply sealant between cap and panel
Y
T
H
N “A”
“A” (“B”)“A”“A”
“A” (“B”)
“A” (“B”)
“A” (“B”)
“A” (“B”) “A”Z
“A”
“A” “A”
II
H
N
J
GJ
G
K
K
1
2
3
4
7 5 9
11
8
1
4 6
10“A” (“B”) “A” (“B”)
“A”“A”
“A”
“A” “A”
“A”
6
9
114
12
“B”
“C”
VIEW:Y
VIEW:T
K – KJ – J
I – I
H – H
N – N
G – G

BODY SERVICE 9-11
1. Cowl top panel“A” : Apply sealant
2. Dash panel“B” : Brush treatment
3. Cowl front panel
4. Front floor panel
5. Front pillar inner lower panel
E
E
D
D
“A” (“B”)
“A”
“A”
“A” (“B”) “A”
VIEW:Z
D – D
E – E
31
2
4
5
2

9-12 BODY SERVICE
1. Rear quarter inner panel 5. Roof panel 9. Air outlet panel
2. Side body outer panel 6. Front pillar upper reinforcement“A” : Apply sealant
3. Back pillar outer panel 7. Rear wheel housing panel“B” : Brush treatment
4. Front pillar inner panel 8. Fuel inlet box
N
“A” (“B”)“A” (“B”)
C
C
“A”5“A”
“A” (“B”)
“A” (“B”)
“A” (“B”)
“A”
“A” “A”2
6
4
117
82
97 2
13
O
U
V X W2“A” (“B”)
A
AB B L
L
“A”
N
C – C
B – BA – A
L – L
VIEW:W

9-18 BODY SERVICE
“a” : 30 mm (1.18 in.) 1. Main floor 6. Extension floor
“b” : 100 mm (3.94 in.) 2. Front fender 7. Center floor
“A” : Apply undercoating (PVC, 400 µm or more) 3. Front wheel housing 8. Rear floor
“B” : Add undercoating (PCV) to cover edges and mating parts 4. Frame 9. Side sill inner
5. Dash panel 10. Side sill outer
A
A
B
B
Z
3
2
“A”
4
“B”“A” “A”“B”“B”
“B” “B” “B”
“b”
“a”
“B”
8910
7
6 5
1
“A”
1
“A”“A”“A”
“A” “A”
CC
A – A
C – C
B – B
VIEW: Z

BODY SERVICE 9-19
Exterior and Interior Trim
Floor Carpet
Front floor carpet
REMOVAL
1) Remove front and second seats.
2) Remove third seat cushion (if equipped).
3) Remove front and second seat belt lower anchor bolts.
4) Remove dash side trims (1), front side sill scuffs (2), center
pillar inner lower trims (3), rear side sill scuffs (4) and rear
quarter lower trims (5).
5) Remove parking brake lever cover, console box and console
box front extension.
6) Remove front floor carpet.
INSTALLATION
Reverse removal sequence to install front floor carpet noting the
following point.
•Tighten seat belt anchor bolts as specified torque referring to
Section 10A.
1. Front floor carpet 2. Dash panel insulation 3. Rear floor carpet
3

9-20 BODY SERVICE
Rear floor carpet (without third seat vehicle)
REMOVAL
1) Remove rear luggage mat end garnish (1), rear side sill scuff
and rear quarter lower trims (2).
2) Remove luggage hook plate nut (3).
3) Remove rear floor carpet.
INSTALLATION
Reverse removal procedure for installation, noting the following.
Head Lining
REMOVAL
1) Remove front side sill scuffs (1), rear side sill scuffs (2), cen-
ter pillar lower trims (3), center pillar upper trims (4), front pil-
lar upper trims (5) rear luggage mat end garnish (6), rear
luggage box (7), rear quarter lower trims (8) and rear quarter
upper trims (9).
2) Remove rear A/C No.1 duct (1).
3) Remove sliding roof switch and sliding roof trim (if equipped).
4) Remove sun visor assembly (1)
5) Remove map lamp (2), dome lamp (3) and luggage lamp (4).
6) Remove assistant grips (5).
7) Disconnect rear washer hose and roof harness.
8) Remove head lining (6).
1 2
3
4
5
3
1
6
7
8
9
2
1
NOTE:
For without sunroof model.
Adhesive is used in head lining. Clear adhesive from
head lining and roof after removing roof lining.
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