SUZUKI JIMNY 2005 3.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine 6-94 ENGINE GENERAL INFORMATION AND DIAGNOSIS
DTC P0500 (DTC No.16) Vehicle Speed Sensor (VSS) Malfunction
CIRCUIT DESCRIPTION
DTC CONFIRMATION PROCEDURE
1) Clear DTC and warm up engine to normal operating temperature.
2) Increase vehicle speed to 50 mph, 80 km/h in 3rd gear or “2” range while observing vehicle speed displayed
on scan tool.
3) Release accelerator pedal and with engine brake applied, keep vehicle coasting (fuel cut condition) for 4
sec. or more.
4) Check pending DTC and DTC.
1. VSS 3. VSS connector [B] : Case of TYPE B is shown (See NOTE)
2. Combination meter [A] : Case of TYPE A is shown (See NOTE)
NOTE:
For TYPE A and TYPE B, refer to the NOTE in “ECM Terminal Voltage Values Table” for applicable
model.
DTC DETECTING CONDITION POSSIBLE CAUSE
VSS signal not inputted while vehicle running in “D”
range or during fuel cut at deceleration.
✱
✱✱ ✱2 driving cycle detection logic, continuous monitoring“B/Or” circuit open
“Y” or “Bl/B” circuit open or short
VSS malfunction
ECM malfunction
Speedometer malfunction
WARNING:
When performing a road test, select a place where there is no traffic or possibility of a traffic acci-
dent and be very careful during testing to avoid occurrence of an accident.
Road test should be carried out with 2 persons, a driver and a tester.

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INSPECTION
[A] Fig. 1 for Step 5 / [B] Fig. 2 for Step 4 and Step 6Step Action Yes No
1Was “Engine Diag. Flow Table” performed? Go to Step 2. Go to “Engine Diag. Flow
Table”.
2 Does speedometer indicate vehicle speed? Go to Step 3. Go to Step 5.
3 Check Vehicle Speed Signal.
Is vehicle speed displayed on scan tool in step
2) and 3) of DTC confirmation procedure?Intermittent trouble or
faulty ECM.
Check for intermittent
referring to “Intermittent
and Poor Connection” in
Section 0A.Go to Step 4.
4 1) Turn ignition switch to OFF position.
2) Disconnect combination meter connec-
tors.Refer to Section 8.
3) Turn ignition switch to ON position, without
running engine.
4) Measure voltage from terminal “c” of VSS
connector to ground. See Fig.2.
Is voltage within 4 – 5 V?Faulty speedometer.“Y” or “Y/G” wire open or
short.
Poor connection of ECM
connector terminal.
If OK, substitute a known-
good ECM and recheck.
5 1) With ignition switch at OFF position, discon-
nect VSS connector.
2) Turn ignition switch to ON position, without
running engine.
3) Measure voltage from terminal “a” to “b” of
VSS connector. See Fig.1.
Is voltage within 10 – 14 V?Go to Step 6.“Bl/B” or “B/Or” wire open
or short.
6 1) Measure voltage from terminal “c” of VSS
connector to ground. See Fig.2.
Is voltage more than 4 V?Go to Step 7.“Y” or “Y/G” wire open or
short.
Poor connection of ECM
connector terminal.
If OK, substitute a known-
good ECM and recheck.
7 1) Remove VSS.
2) Visually inspect VSS sensor signal rotor for
damage.
Was any damage found?Faulty VSS signal rotor. Poor connection of VSS
connector terminal.
If OK, substitute a known-
good VSS and recheck.

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DTC P0505 Idle Control System Malfunction
CIRCUIT DESCRIPTION
DTC CONFIRMATION PROCEDURE
1) Turn ignition switch OFF.
2) Clear DTC with ignition switch ON.
3) Start engine and run it at idle for 1 min.
4) Check DTC and pending DTC.
INSPECTION
1. IAC valve 3. Ignition switch 5.“FI” fuse
2. Main relay 4.“IG COIL METER” fuse .
DTC DETECTING CONDITION POSSIBLE CAUSE
No closed signal to IAC valve is detected after
engine start.
✱
✱✱ ✱2 driving cycle detection logic, continuous monitoring.“Bl/B”, “G/Y” or “B/R” circuit open or short
IAC valve malfunction
ECM malfunction
Step Action Yes No
1Was “Engine Diag. Flow Table” performed? Go to Step 2. Go to “Engine Diag. Flow
Table”.
2 Is SUZUKI scan tool available? Go to Step 3. Go to Step 4.

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[A] Fig. 1 for Step 3 / [B] Fig. 2 for Step 43 Check Idle Air Control System.
1) Connect SUZUKI scan tool to DLC with igni-
tion switch OFF, set parking brake and block
drive wheels. See Fig. 1.
2) Warm up engine to normal operating tem-
perature.
3) Clear DTC and select “MISC TEST” mode
on SUZUKI scan tool.
Is it possible to control (increase and reduce)
engine idle speed by using SUZUKI scan tool? Intermittent trouble or
faulty ECM.
Check for intermittent
referring to “Intermittent
and Poor Connection” in
Section 0A.Go to Step 5.
4 Check Idle Air Control System.
1) Remove IAC valve from throttle boy refer-
ring to “IAC Valve” in Section 6E.
2) Check IAC valve for operation referring to
“IAC Valve” in Section 6E. See Fig. 2.
Is check result satisfactory?Intermittent trouble or
faulty ECM.
Check for intermittent
referring to “Intermittent
and Poor Connection” in
Section 0A.Go to Step 5.
5 Check Wire Harness for Open and Short.
1) Turn ignition switch OFF.
2) Disconnect IAC valve connector.
3) Check for proper connection to IAC valve at
each terminals.
4) If OK, disconnect ECM connector.
5) Check for proper connection to ECM at
E19-6 terminal.
6) If OK, check “Bl/B”, “G/Y” and “B/R” circuit
for open and short.
Are they in good condition?Replace IAC valve and
recheck.Repair or replace. Step Action Yes No

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DTC P0601 Internal Control Module Memory Check Sum Error (DTC No.71)
DTC CONFIRMATION PROCEDURE
1) Turn ignition switch OFF.
2) Clear DTC with ignition switch ON and then turn ignition switch OFF.
3) Start engine and run it at idle if possible.
4) Check pending DTC in “ON BOARD TEST” or “PENDING DTC” mode and DTC in “DTC” mode.
INSPECTION
Substitute a known-good ECM and recheck.DTC DETECTING CONDITION POSSIBLE CAUSE
DTC P0601 :
Data write error (or check sum error)
when written into ECM
✱
✱✱ ✱2 driving cycle detection logic, continuous monitoring.ECM

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DTC P1450 Barometric Pressure Sensor Low / High Input
DTC P1451 Barometric Pressure Sensor Performance Problem
WIRING DIAGRAM / CIRCUIT DESCRIPTION
Barometric pressure sensor is installed in ECM.
DTC CONFIRMATION PROCEDURE
1) Turn ignition switch OFF.
2) Clear DTC with ignition switch ON.
3) Turn ignition switch ON for 2 sec., crank engine for 2 sec. and run it at idle for 1 min.
4) Check pending DTC in “ON BOARD TEST” or “PENDING DTC” mode and DTC in “DTC” mode.
INSPECTION
DTC P1450 :
Substitute a known-good ECM and recheck.
DTC P1451 :
DTC DETECTING CONDITION POSSIBLE CAUSE
DTC P1450 :
Barometric pressure sensor voltage is 4.7 V or higher, or
1.6 V or lowerECM (barometric pressure sensor) malfunc-
tion
DTC P1451 :
Vehicle stopped
Engine cranking
Difference between barometric pressure and intake mani-
fold absolute pressure is 26 kPa, 200 mmHg or more.
Difference between intake manifold absolute pressure at
engine start and pressure after engine start is less than 1.3
kPa, 10 mmHg.
✱
✱✱ ✱2 driving cycle detection logic, monitoring once / 1 driving.ECM (barometric pressure sensor) malfunc-
tion
NOTE:
Note that atmospheric pressure varies depending on weather conditions as well as altitude.
Take that into consideration when performing these check.
Step Action Yes No
1Was “Engine Diag. Flow Table” performed? Go to Step 2. Go to “Engine Diag. Flow
Table”.
2 1) Connect scan tool to DLC with ignition
switch OFF. See Fig.1.
2) Turn ignition switch ON and select “DATA
LIST” mode on scan tool.
3) Check manifold absolute pressure.
Is it barometric pressure (approx. 100 kPa, 760
mmHg) at sea level?Substitute a known-good
ECM and recheck.Go to Step 3.

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[A] Fig. 1 for Step 2 / [B] Fig. 2 for Step 3
Table 13 Check MAP Sensor
1) Remove MAP sensor from intake manifold
and connect vacuum pump gauge to MAP
sensor. See Fig. 2.
2) Connect scan tool to DLC and turn ignition
switch ON.
3) Check intake manifold absolute pressure
displayed on scan tool for specified value.
See Table 1.
Is check result satisfactory?Check air intake system
for air being drawn in and
engine compression.
If OK, then substitute a
known-good ECM and
recheck.Replace MAP sensor. Step Action Yes No
Applying Vacuum Displayed Value on Scan Tool
0 Barometric pressure
(Approx. 100 kPa, 760 mmHg)
027 kPa
200 mmHgBarometric pressure – 27 kPa
(Approx. 73 kPa, 560 mmHg)
67 kPa
500 mmHgBarometric pressure – 67 kPa
(Approx. 33 kPa, 260 mmHg)

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DTC P1500 Engine Starter Signal Circuit Malfunction
CIRCUIT DESCRIPTION
DTC CONFIRMATION PROCEDURE
1) Turn ignition switch OFF.
2) Clear DTC with ignition switch ON, crank engine and run it at idle for 3 min.
3) Check pending DTC in “ON BOARD TEST” or “PENDING DTC” mode and DTC in “DTC” mode.
1. Starter 3. Ignition switch (starter switch) [A] : Case of TYPE A is shown (See NOTE) [C] : M/T vehicle
2. Transmission range sensor (switch) 4. Main fuse [B] : Case of TYPE B is shown (See NOTE) [D] : A/T vehicle
NOTE:
For TYPE A and TYPE B, refer to the NOTE in “ECM Terminal Voltage Values Table” for applicable
model.
DTC DETECTING CONDITION POSSIBLE CAUSE
Low voltage at terminal E17-13 or E18-20 when cranking
engine or
High voltage at terminal E17-13 or E18-20 after starting
engine.
✱
✱✱ ✱2 driving cycle detection logic, continuous monitoring.“B/Y” circuit open
ECM malfunction

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INSPECTION
Step Action Yes No
1Was “Engine Diag. Flow Table” performed? Go to Step 2. Go to “Engine Diag. Flow
Table”.
2 Check for voltage at terminal E17-13 (Case of
TYPE A) (See NOTE) or E18-20 (Case of TYPE
B) (See NOTE) of ECM connector connected,
under following condition.
Engine starter signal specification
While engine cranking : 6 – 10 V
After starting engine : 0 V
Is voltage as specified?Poor E17-13 (Case of
TYPE A) (See NOTE) or
E18-20 (Case of TYPE B)
(See NOTE) connection
or intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection” in
Section 0A.
If wire and connections
are OK, substitute a
known-good ECM and
recheck.“B/Y” or “B/R” circuit
open.

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DTC P1510 ECM Back-up Power Supply Malfunction
CIRCUIT DESCRIPTION
Battery voltage is supplied so that diagnostic trouble code memory, values for engine control learned by ECM,
etc. are kept in ECM even when the ignition switch is turned OFF.
DTC CONFIRMATION PROCEDURE
1) Clear DTC, start engine and run it at idle for 1 min.
2) Select “DTC” mode on scan tool and check DTC.
INSPECTION
1. Main fuse
2. Fuse box
DTC DETECTING CONDITION POSSIBLE CAUSE
Low voltage at terminal E18-7 after starting engine.“W” circuit open
ECM malfunction
Step Action Yes No
1 Check for voltage at terminal E18-7 of ECM
connector connected, under each condition,
ignition switch OFF and engine running.
Is it 10 – 14 V at each condition?Poor E18-7 connection or
intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection” in
Section 0A.
If wire and connections
are OK, substitute a
known- good ECM and
recheck.“W” circuit open.