6a1 SUZUKI JIMNY 2005 3.G Service Repair Manual

SUZUKI JIMNY 2005 3.G Service Repair Manual JIMNY 2005 3.G SUZUKI SUZUKI https://www.carmanualsonline.info/img/20/7588/w960_7588-0.png SUZUKI JIMNY 2005 3.G Service Repair Manual

Page 534 of 687

SUZUKI JIMNY 2005 3.G Service Repair Manual Downloaded from www.Manualslib.com manuals search engine ENGINE MECHANICAL (M13 ENGINE) 6A1-53
INSPECTION
Valve Guides
Using a micrometer and bore gauge, take diameter readings on
valve stems and guid

Page 535 of 687

SUZUKI JIMNY 2005 3.G Service Repair Manual Downloaded from www.Manualslib.com manuals search engine 6A1-54 ENGINE MECHANICAL (M13 ENGINE)
Valves
Remove all carbon from valves.
Inspect each valve for wear, burn or distortion at its face and
s

Page 536 of 687

SUZUKI JIMNY 2005 3.G Service Repair Manual Downloaded from www.Manualslib.com manuals search engine ENGINE MECHANICAL (M13 ENGINE) 6A1-55
Valve seat repair:
A valve seat not producing a uniform contact with its valve or
showing width of seati

Page 537 of 687

SUZUKI JIMNY 2005 3.G Service Repair Manual Downloaded from www.Manualslib.com manuals search engine 6A1-56 ENGINE MECHANICAL (M13 ENGINE)
Check cylinder head for cracks on intake and exhaust ports,
combustion chambers, and head surface.
Using

Page 538 of 687

SUZUKI JIMNY 2005 3.G Service Repair Manual Downloaded from www.Manualslib.com manuals search engine ENGINE MECHANICAL (M13 ENGINE) 6A1-57
Valve Springs
Referring to data given below, check to be sure that each
spring is in sound condition, fr

Page 539 of 687

SUZUKI JIMNY 2005 3.G Service Repair Manual Downloaded from www.Manualslib.com manuals search engine 6A1-58 ENGINE MECHANICAL (M13 ENGINE)
2) Install valve guide to cylinder head.
Heat cylinder head uniformly to a temperature of 80 to 
100 °C

Page 540 of 687

SUZUKI JIMNY 2005 3.G Service Repair Manual Downloaded from www.Manualslib.com manuals search engine ENGINE MECHANICAL (M13 ENGINE) 6A1-59
6) Install valve to valve guide
Before installing valve to valve guide, apply engine oil to
stem seal, va

Page 541 of 687

SUZUKI JIMNY 2005 3.G Service Repair Manual Downloaded from www.Manualslib.com manuals search engine 6A1-60 ENGINE MECHANICAL (M13 ENGINE)
4) Make sure that oil jet (venturi plug) (1) is installed and if it is,
that it is not clogged.
When inst

Page 542 of 687

SUZUKI JIMNY 2005 3.G Service Repair Manual Downloaded from www.Manualslib.com manuals search engine ENGINE MECHANICAL (M13 ENGINE) 6A1-61
6) Install exhaust manifold stiffener and exhaust pipe referring
to “Exhaust Manifold” in this sectio

Page 543 of 687

SUZUKI JIMNY 2005 3.G Service Repair Manual Downloaded from www.Manualslib.com manuals search engine 6A1-62 ENGINE MECHANICAL (M13 ENGINE)
Pistons, Piston Rings, Connecting Rods and Cylinders
REMOVAL
1) Relieve fuel pressure referring to “Fue