cooling SUZUKI JIMNY 2005 3.G Service Repair Manual

Downloaded from www.Manualslib.com manuals search engine CHARGING SYSTEM 6H-13
Remounting
1) Mount generator on the generator bracket.
2) Tighten generator bolts.
Tightening torque
Generator pivot bolt
(a) : 23 N·m (2.3 kg-m, 16.5 lb-ft)
(b) : 50 N·m (5.0 kg-m, 36.0 lb-ft)
3) Install generator (cooling fan) belt. Refer to “Water Pump
Belt and Cooling Fan” in Section 6B.
4) Connect “B” terminal wire (3) and coupler to generator.
Tightening torque
“B” terminal outer nut of generator
(b) : 8.0 N·m (0.8 kg-m, 6.0 lb-ft)
5) Install canister.
6) Connect negative (–) cable at battery.
Disassembly and reassembly
1. Upper generator bolt (Short)
2. Lower generator bolt (Long)
1. Pulley 5. Rotor 9. Rear housing
2. Front housing 6. Stator 10. Brush
3. Bearing 7. IC regulator
4. Retainer 8. Rectifier

Downloaded from www.Manualslib.com manuals search engine 6H-16 CHARGING SYSTEM
Drive End Bearing
Check that the bearing is not rough or worn.
End Housing Bearing
Check that the bearing is not rough or worn.
When removal is necessary, use bearing puller to remove end
housing bearing (1).
Replace Brush
1) Unsolder and remove the brush and spring.
2) Run the wire of a new brush through the spring and the hole
in the brush holder, and insert the spring and brush into the
brush holder.
3) Solder the brush wire to the brush holder at specified
exposed length.
Exposed brush length
“a” : 10.5 mm (0.413 in.)
4) Check that the brush moves smoothly in the brush holder.
5) Cut off the excess wire.
6) Apply insulation paint to the soldered area.
CAUTION:
Be careful not to distort cooling fan blade while applying
puller.