ECU SUZUKI MARUTI 2005 1.G Owner's Manual

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VEHICLE LOADING AND TOWING
TOWING INSTRUCTION TABLE
DRIVE TRANSAXLE TOWING
TRAIN METHOD2WDA/T
(AUTO)
M/T
(MANUAL)A
A B
Towing an automatic transaxle vehicle
with four wheels on the ground can
result in damage to the automatic
transaxle.
83K-06-001
NOTICE
A: 2WD VEHICLES WITH MANUAL
TRANSAXLE OR AUTOMATIC
TRANSAXLE1) Secure the front wheels on a towing
dolly according to the instructions
provided by the dolly manufacturer.
2) Release the parking brake.
83K-06-002
TOWING METHOD AFROM THE FRONT:
FRONT WHEELS ON A DOLLY
AND REAR WHEELS ON THE GROUND
B: 2WD VEHICLES WITH MANUAL
TRANSAXLE1) Shift the manual transaxle lever into
neutral.
2) Turn the ignition key to the “ACC”
position to unlock the steering wheel.
3) Release the parking brake.
83K-06-003
TOWING METHOD BFROM THE FRONT:
FOUR WHEELS ON THE GROUND
NOTICE
The steering column is not strong
enough to withstand shocks
transmitted from the front wheels
during towing. Always unlock the
steering wheel before towing.
8-2

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hot weather, or if the vehicle has been
pulling a trailer. Wait until the fluid cools
down (about 30 minutes), or the fluid level
indication will not be correct.
83K-07-029A
INSPECTION AND MAINTENANCE
9-152) Park your vehicle on level ground.
3) Apply the parking brake and then start
the engine in “P” (Park). Let it idle for
two minutes and keep it running during
the fluid level check.
4) With your foot on the brake pedal, move
the gearshift lever through each range,
pausing for about three seconds in each
range. Then move it back to the “P”
(Park) position.Be sure to depress the brake pedal
when moving the gearshift lever, or
the vehicle can move suddenly.
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83K-07-029B
5) The handle of the A/T fluid dipstick is
colored red or orange for easy identi-
fication.
Remove the dipstick, clean it and push
it back in until the cap seats. Then pull
out the dipstick.
6) Check both sides of the dipstick, and
read the lowest level. The fluid level
should be between the two marks in the
“HOT” range on the dipstick.(1) FULL HOT
(2) LOW HOT
(3) The lowest point = Fluid level
7) Add just enough specified fluid through
the dipstick hole to fill the transaxle to
the proper level.
83K-07-029C
EXAMPLE
NOTICE
After checking or adding oil, be sure
to insert the dipstick securely.Changing OilSince special procedures, materials, and
tools are required to change the automatic
transaxle oil, it is recommended that you
trust this job to your authorized d MARUTI
SUZUKI dealer.
EXAMPLE
EXAMPLE

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INSPECTION AND MAINTENANCE
9-18
With the engine running, measure the dis-
tance between the brake pedal and floor
carpet when the pedal is depressed with
approximately 30 kg (66 lbs) of force. The
minimum distance required is as specified.
Since your vehicle’s brake system is self-
adjusting, there is no need for pedal
adjustment.
If the pedal to floor wall distance as mea-
sured above is less than the minimum dis-
tance required, have your vehicle inspec-ted
by your MARUTI SUZUKI dealer.NOTE:
When measuring the distance between the
brake pedal and floor wall, be sure not to
include the floor mat or rubber on the floor
wall in your measurement.
83K-07-033
Parking Brake
Ratchet tooth specification “b”:
4th – 9th
Lever pull force (1):
200 N (20 kg, 44 lbs)
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If you experience any of the following
problems with your vehicle’s brake
system, have the vehicle inspected
immediately by your MARUTI SUZUKI
dealer.
Poor braking performance
Uneven braking (Brakes not working
uniformly on all wheels.)
Excessive pedal travel
Brake dragging
Excessive noise
83K-07-034
EXAMPLE
Check the parking brake for proper adjust-
ment by counting the number of clicks made
by the ratchet teeth as you slowly pull up
on the parking brake lever to the point of
full engagement. The parking brake lever
should stop between the specified ratchet
teeth and the rear wheels should be
securely locked. If the parking brake is not
properly adjusted or the brakes drag after
the lever has been fully released, have the
parking brake inspected and/or adjusted by
your MARUTI SUZUKI dealer.Steering
EXAMPLE
Steering wheel play “c”:
0 – 30 mm (0.0 – 1.2 in.)
Check the play of the steering wheel by
gently turning it from left to right and mea-
suring the distance that it moves before you
feel slight resistance. The play should be
between the specified values.
Check that the steering wheel turns easily
and smoothly without rattling by turning it
all the way to the right and to the left while
83K-07-035

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INSPECTION AND MAINTENANCE
9-22
83K-07-043
83K-07-044
Fuses in the Engine Compartment(For Petrol Engine Model)
Replacement of the battery
83K-07-42A
EXAMPLETo remove the battery:
1) Disconnect the negative cable (1).
2) Disconnect the positive cable (2).
3) Remove the retainer bolts (3) and
remove the retainer (4).
4) Remove the battery along with cover
assembly (5) (if equipped).
To install the battery:
1) Install the battery in the reverse order
of removal.
2) Tighten the retainer bolt and battery
cables securely.NOTE:
When the battery is disconnected, some of
the vehicle’s function will be initialized and/
or deactivated.
These function are required to reset after
the battery is reconnected.
FusesYour vehicle has three types of fuses, as
described below:
Main fuse
The main fuse takes current directly from
the battery.
Primary fuses
These fuses are between the main fuse and
individual fuses, and are for electrical load
groups.
Individual fuses
These fuses are for individual electrical cir-
cuits.
(1) 80A All electric load
(2) 50A Power window, Ignition,
Wiper, Starter
(3) 50A Tail light, Rear defogger,
Door lock, Hazard/Horn,
Dome
(4) – Radiator fan relay #1
(5) – Radiator fan relay #2
(6) – Radiator fan relay #3
(7) – Starting motor relay
(8) – Main relay
(9) – Blank
(10) – Front fog light relay
(11) – Fuel pump relayMAIN FUSE/PRIMARY FUSE(For Petrol Engine Model)

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INSPECTION AND MAINTENANCE
9-26
Frequent replacement of a bulb indi-
cates the need for an inspection of
the electrical system. This should be
carried out by your MARUTI SUZUKI
dealer.
CAUTION
Interior LightPull down the lens by using a plane screw
driver covered with a soft cloth as shown.
To install it, simply push it back in.
The bulb can be removed by simply pulling
it out. When replacing the bulb, make sure
that the contact springs are holding the bulb
securely.
HeadlightRemove the sealing rubber. Disconnect the
coupler.
Push the retaining spring forward and
unhook it. Then remove the bulb. Install a
new bulb in the reverse order of removal.
83K-07-053
83K-07-054
For Diesel Engine Model
To approach the battery side headlight, you
need to remove the battery and the fuse
box. Follow the instructions below:
83K-07-055
83K-07-056
1) Disconnect the both terminals of the
battery, then unscrew the bolt (1) and
remove the battery.
2) Pull up the fuse box.Side Turn Signal Light
83K-07-057

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INSPECTION AND MAINTENANCE
9-30
For rear wipers (if equipped)
1) Hold the wiper arm away from the win-
dow.
2) Remove the wiper frame from the arm
as shown.
3) Slide the blade out as shown.
NOTE:
Do not flex the wiper blade frame end more
than necessary. If you do, it can break off.
83K-07-073
83K-07-074
4) If the new blade is provided without the
two metal retainers (1) move them from
the old blade to the new one.
5) Install the new blade in the reverse order
of removal. with the locked end
positioned toward the wiper arm.
Make sure the blade is properly retained
by all the hooks. Lock the blade end into
place.
6) Reinstall wiper frame to arm, making
sure that the lock lever is snapped
securely in the arm.
Windshield Washer Fluid(Front and rear)
83K-07-076
EXAMPLE
83K-07-072
(1) Retainer

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Tyre Changing ToolSpare tyre and tyre changing tool
The jack, wheel brace, jack handle (and
towing hook) are stowed just under the
spare tyre in the luggage compartment.To remove the spare tyre, turn its nut (1)
counterclockwise and remove it.the storage bracket and turn the shaft
clockwise until the jack is securely held in
place.
83K-08-00183K-08-002
83K-08-00383K-08-004
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The jack should be used only to
change wheels. It is important to read
the jacking instructions in this section
before attempting to use the jack.
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After using the tyre changing tools, be
sure to stow them securely or they
can cause injury if an accident occurs.
EMERGENCY SERVICE
10-1
To remove the jack, turn its shaft counter-
clockwise and pull the jack out of the stor-
age bracket. To stow the jack, place it in
Jacking Instructions1) Place the vehicle on level, hard ground.
83K-08-005
EXAMPLE

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EMERGENCY SERVICE
10-3
the wheel and hub with a clean cloth.
Clean the hub carefully; it may be hot
from driving.
7) Install the new wheel and replace the
wheel nuts with their cone shaped end
facing the wheel. Tighten each nut
snugly by hand until the wheel is
securely seated on the hub.
83K-08-009
Tightening torque for wheel nut
85 Nm (8.5 kg-m, 61.5 lb-ft)
8) Lower the jack and fully tighten the nuts
in a crisscross fashion with a wrench as
shown in the illustration.
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Use Maruti genuine wheel nuts and
tighten them to the specified torque
as soon as possible after changing
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V
wheels. Incorrect wheel nuts or
improperly tightened wheel nuts may
come loose or fall off, which can
result in an accident. If you do not
have a torque wrench, have the wheel
nut torque checked by a MARUTI
SUZUKI authorized dealer.
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Jump Starting Instructions
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Never attempt to jump start your
vehicle if the battery appears to be
frozen. Batteries in this condition
may explode or rupture if jump
starting is attempted.
When making jump lead connec-
tions, be certain that your hands
and the jump leads remain clear
from pulleys, belts, or fans.
Batteries produce flammable
hydrogen gas. Keep flames and
sparks away from the battery or an
explosion may occur. Never smoke
when working in the vicinity of the
battery.
If the booster battery you use for
jump starting is installed in another
vehicle, make sure the two vehicles
are not touching each other.
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V
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CAUTION
Your vehicle should not be started by
pushing or towing. This starting
method could result in permanent
damage to the catalytic converter and
high pressure fuel pump (diesel). Use
jump leads to start a vehicle with a
weak or flat battery. If your battery discharges repeat-
edly, for no apparent reason, have
your vehicle inspected by a MARUTI
SUZUKI authorized dealer.
To avoid harm to yourself or dam-
age to your vehicle or battery, fol-
low the jump starting instructions
below precisely and in order.
If you are in doubt, contact your
nearest MARUTI SUZUKI authorized
workshop.When Jump Starting Your Vehicle,
Use the Following Procedure:1) Use only a 12 volt battery to jump start
your vehicle. Position the good 12 V
battery close to your vehicle so that the
jump leads will reach both batteries.
When using a battery installed on
another vehicle, DO NOT LET THE

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EMERGENCY SERVICE
10-4
83K-08-010
VEHICLES TOUCH. Apply the parking
brakes fully on both vehicles.
2) Turn off all vehicle accessories, except
those necessary for safety reasons (for
example, headlights or hazard lights).
3) Make jump lead connections as follows:
1. Connect one end of the first jump
lead to the positive (+) terminal of
the flat battery (1).
2. Connect the other end to the positive
(+) terminal of the booster battery (2).
3. Connect one end of the second jump
lead to the negative (–) terminal of
the booster battery (3).
4. Make the final connection to an
unpainted, heavy metal part (i.e.
engine mounting stud/nut (4)) of the
engine of the vehicle with the flat
battery (1).4) If the booster battery you are using is
fitted to another vehicle, start the engine
of the vehicle with the booster battery.
Run the engine at moderate speed.
5) Start the engine of the vehicle with the
flat battery.
6) Remove the jump leads in the exact
reverse order in which you connected them.
TowingIf you need to have your vehicle towed,
contact a Maruti Suzuki authorised dealer
/ service stations.
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Never connect the jump lead directly
to the negative (–) terminal of the dis-
charged battery, or an explosion may
occur.
CAUTION
To help avoid damage to your vehicle
during towing, proper equipment and
towing procedures must be used.
CAUTION
The steering colum is not strong
enough to withstand shocks trans-
mitted from the front wheels during
towing always unlock the steering
wheel before towing.
Your vehicle may be towed using either of
the following methods.
1) From the front, with the front wheels
lifted and the rear wheels on the ground.
Before towing, make sure that the
parking brake is released.
2) From the rear, with the rear wheels lifted
and the front wheels on the ground,provided the steering and drivetrain are
in operational condition. Before towing,
make sure that transmission is in neutral,
the steering wheel is unlocked (the
ignition key should be in the “ACC”
position), and the steering wheel is
secured with a clamping device designed
for towing service.If the Starter Does Not
Operate1) Try turning the ignition switch to the
“START” position with the headlights turned
on to determine the battery condition. If the
headlights go excessively dim or go off, it
usually means that either the battery is flat
or the battery terminal contact is poor.
Recharge the battery or correct battery
terminal contact as necessary.
2) If the headlights remain bright, check the
fuses. If the reason for failure of the
starter is not obvious, there may be a
major electrical problem. Have the vehi-
cle inspected by your MARUTI SUZUKI
authorized dealer.
EXAMPLE