lock SUZUKI MARUTI 2005 1.G Service Manual

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Fuel Filter (Diesel engine)
(1) Fuel Filter
The fuel filter works as a water sedimentor
as well.
Drain water according to the Periodic
Maintenance Schedule. To drain water:
1) Place a pan or ample rag under the fuel
filter drain nozzle.
2) Loosen the drain knob. The water will be
drained.
3) Tighten the drain knob when the water
changes to the diesel fuel.
4) Tighten the drain knob.
NOTE:
Trust this job to be carried out at Maruti
Suzuki authorized dealer.
83K-07-030
Front Fog Light (if equipped)1) Insert a flat blade screwdriver into the
hole (2) and remove the clips (1) by
twist the driver as shown in the illustra-
tion.
83K-07-029D
83K-07-029E
2) Open the fender cover. Disconnect the
coupler with pushing the lock release.
Turn the bulb holder counterclockwise
and remove it.
INSPECTION AND MAINTENANCE
9-16

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INSPECTION AND MAINTENANCE
9-18
With the engine running, measure the dis-
tance between the brake pedal and floor
carpet when the pedal is depressed with
approximately 30 kg (66 lbs) of force. The
minimum distance required is as specified.
Since your vehicle’s brake system is self-
adjusting, there is no need for pedal
adjustment.
If the pedal to floor wall distance as mea-
sured above is less than the minimum dis-
tance required, have your vehicle inspec-ted
by your MARUTI SUZUKI dealer.NOTE:
When measuring the distance between the
brake pedal and floor wall, be sure not to
include the floor mat or rubber on the floor
wall in your measurement.
83K-07-033
Parking Brake
Ratchet tooth specification “b”:
4th – 9th
Lever pull force (1):
200 N (20 kg, 44 lbs)
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If you experience any of the following
problems with your vehicle’s brake
system, have the vehicle inspected
immediately by your MARUTI SUZUKI
dealer.
Poor braking performance
Uneven braking (Brakes not working
uniformly on all wheels.)
Excessive pedal travel
Brake dragging
Excessive noise
83K-07-034
EXAMPLE
Check the parking brake for proper adjust-
ment by counting the number of clicks made
by the ratchet teeth as you slowly pull up
on the parking brake lever to the point of
full engagement. The parking brake lever
should stop between the specified ratchet
teeth and the rear wheels should be
securely locked. If the parking brake is not
properly adjusted or the brakes drag after
the lever has been fully released, have the
parking brake inspected and/or adjusted by
your MARUTI SUZUKI dealer.Steering
EXAMPLE
Steering wheel play “c”:
0 – 30 mm (0.0 – 1.2 in.)
Check the play of the steering wheel by
gently turning it from left to right and mea-
suring the distance that it moves before you
feel slight resistance. The play should be
between the specified values.
Check that the steering wheel turns easily
and smoothly without rattling by turning it
all the way to the right and to the left while
83K-07-035

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INSPECTION AND MAINTENANCE
9-22
83K-07-043
83K-07-044
Fuses in the Engine Compartment(For Petrol Engine Model)
Replacement of the battery
83K-07-42A
EXAMPLETo remove the battery:
1) Disconnect the negative cable (1).
2) Disconnect the positive cable (2).
3) Remove the retainer bolts (3) and
remove the retainer (4).
4) Remove the battery along with cover
assembly (5) (if equipped).
To install the battery:
1) Install the battery in the reverse order
of removal.
2) Tighten the retainer bolt and battery
cables securely.NOTE:
When the battery is disconnected, some of
the vehicle’s function will be initialized and/
or deactivated.
These function are required to reset after
the battery is reconnected.
FusesYour vehicle has three types of fuses, as
described below:
Main fuse
The main fuse takes current directly from
the battery.
Primary fuses
These fuses are between the main fuse and
individual fuses, and are for electrical load
groups.
Individual fuses
These fuses are for individual electrical cir-
cuits.
(1) 80A All electric load
(2) 50A Power window, Ignition,
Wiper, Starter
(3) 50A Tail light, Rear defogger,
Door lock, Hazard/Horn,
Dome
(4) – Radiator fan relay #1
(5) – Radiator fan relay #2
(6) – Radiator fan relay #3
(7) – Starting motor relay
(8) – Main relay
(9) – Blank
(10) – Front fog light relay
(11) – Fuel pump relayMAIN FUSE/PRIMARY FUSE(For Petrol Engine Model)

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INSPECTION AND MAINTENANCE
9-25(1) – Blank
(2) 15A Ignition coil
(3) 10A Back-up light
(4) 10A Meter
(5) 15A Accessory 1
(6) 15A Accessory 2
(7) 30A Power window
(8) 15A Wiper / Washer
(9) 10A IG1 SIG
(10) 15A Air bag
(11) 10A Anti-lock brake system
(12) 10ATail light
(13) – Blank
(14) 20A Door lock
(15) – Blank
(16) 10A ST SIG
(17) 10A Immobilizer
(18) 10A IG2 SIG
(19) 15A Rear fog light
(20) 15ARadio
(21) 20A Rear defogger
(22) 15A Horn / Hazard
(23) – Blank
(24) – BlankMAIN FUSE/PRIMARY FUSE
83K-07-051
The fuse box is located under the driver’s
side of the dashboard.
Remove the fuse box cover by pushing in
at both ends and pulling off the cover.
To remove a fuse, use the fuse puller pro-
vided in the fuse box.
83K-07-052
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Always be sure to replace a blown
fuse with a fuse of the correct amper-
age. Never use a substitute such as
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aluminum foil or wire to replace a
blown fuse. If you replace a fuse and
the new one blows in a short period
of time, you may have a major electri-
cal problem. Have your vehicle
inspected immediately by your
MARUTI SUZUKI authorized dealer.V VV V
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Bulb Replacement Light bulbs can be hot enough to
burn your finger right after being
turned off. This is true especially for
halogen headlight bulbs. Replace the
bulbs after they become cool
enough.
The headlight bulbs are filled with
pressurized halogen gas. They can
burst and injure you if they are hit
or dropped. Handle them carefully.
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The oils from your skin may cause a
halogen bulb to overheat and burst
when the lights are on. Grasp a new
bulb with a clean cloth.
CAUTION

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INSPECTION AND MAINTENANCE
9-27 Other General LightsBulb holder
(1) Removal
(2) Installation
To remove a bulb holder from a light hous-
ing, turn the holder counterclockwise and
pull it out. To install the holder, push the
holder in and turn it clockwise.
Bulb
(3) Removal
(4) Installation
There are two types of bulb, “Full glass
type” (1) and “Glass/metal type” (2).
To remove and install a full glass type bulb
(1), simply pull out or push in the bulb.
To remove a glass metal type bulb (2) from
a bulb holder, push in the bulb and turn it
counterclockwise. To install a new bulb,
push it in and turn it clockwise.
You can access the individual bulb or bulb
holders as follows.Front Parking light (1)
Front turn signal light (2)
Rear combination light
83K-07-058
83K-07-059
83K-07-06083K-07-061
EXAMPLEEXAMPLEBulb can be replaced after taking out the
side turm lamp.

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INSPECTION AND MAINTENANCE
9-29
CAUTION
To avoid scratching or breaking of the
window, do not let the wiper arm
strike the window while replacing the
wiper blade.
For windshield wipers:NOTE:
Some wiper blades may be different from
the ones described here depending on
vehicle specifications. If so, consult your
MARUTI SUZUKI dealer for proper
replacement method.1) Hold the wiper arm away from the win-
dow.
83K-07-068
To install new wiper blades, follow the pro-
cedures below.
2) Squeeze lock (1) towards wiper arm (2)
and remove the wiper frame from the
arm as shown.
3) Unlock the lock end of the wiper blade
and slide the blade out as shown.
83K-07-069
83K-07-07083K-07-071
EXAMPLE
EXAMPLE
Removal
Installation
(1) Locked end

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INSPECTION AND MAINTENANCE
9-30
For rear wipers (if equipped)
1) Hold the wiper arm away from the win-
dow.
2) Remove the wiper frame from the arm
as shown.
3) Slide the blade out as shown.
NOTE:
Do not flex the wiper blade frame end more
than necessary. If you do, it can break off.
83K-07-073
83K-07-074
4) If the new blade is provided without the
two metal retainers (1) move them from
the old blade to the new one.
5) Install the new blade in the reverse order
of removal. with the locked end
positioned toward the wiper arm.
Make sure the blade is properly retained
by all the hooks. Lock the blade end into
place.
6) Reinstall wiper frame to arm, making
sure that the lock lever is snapped
securely in the arm.
Windshield Washer Fluid(Front and rear)
83K-07-076
EXAMPLE
83K-07-072
(1) Retainer

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Tyre Changing ToolSpare tyre and tyre changing tool
The jack, wheel brace, jack handle (and
towing hook) are stowed just under the
spare tyre in the luggage compartment.To remove the spare tyre, turn its nut (1)
counterclockwise and remove it.the storage bracket and turn the shaft
clockwise until the jack is securely held in
place.
83K-08-00183K-08-002
83K-08-00383K-08-004
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The jack should be used only to
change wheels. It is important to read
the jacking instructions in this section
before attempting to use the jack.
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After using the tyre changing tools, be
sure to stow them securely or they
can cause injury if an accident occurs.
EMERGENCY SERVICE
10-1
To remove the jack, turn its shaft counter-
clockwise and pull the jack out of the stor-
age bracket. To stow the jack, place it in
Jacking Instructions1) Place the vehicle on level, hard ground.
83K-08-005
EXAMPLE

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EMERGENCY SERVICE
10-2
2) Set the parking brake firmly and shift
into “R” (Reverse).
3) Turn on the hazard warning flasher if
your vehicle is near traffic.
4) Get down all the passengers.
5) Block the front and rear of the wheel
diagonally opposite of the wheel being
lifted.
6) Place the spare wheel near the wheel
being lifted as shown in the illustration
in case that the jack slips.
83K-08-00683K-08-007
CAUTION
Never jack up the vehicle with pas-
sengers inside the vehicle. 7) Position the jack vertically and raise the jack
by turning the jack handle clockwise until the
jack head recess fits the jacking point.
8) Continue to raise the jack slowly and
smoothly until the tyre clears the ground. Do
not raise the vehicle more than necessary.
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Use the jack only to change wheels
on level, hard ground.
Never jack up the vehicle on an
inclined surface.
Never raise the vehicle with the jack
in a location other than the specified
jacking point (shown in the illustration)
near the wheel to be changed.
Especially, do not raise the vehiclewith a jack at a part of the torsion
beam which is located under the
vehicle body, between rear wheels.
Make sure that the jack is raised at
least 51 mm (2 inches) before it
contacts the suspension arm boss.
Use of the jack when it is within 51
mm (2 inches) of being fully collapsed
may result in failure of the jack.
Never get under the vehicle when it
is supported by the jack.
Never run the engine when the
vehicle is supported by the jack and
never allow passengers to remain in
the vehicle.
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Changing WheelsTo change a wheel, use the following pro-
cedure:
1) Clear all passengers and luggage from
the vehicle.NOTE:
The jack and tools are located under the
spare wheel.2) Remove the jack, tools and spare wheel
from the vehicle.
3) Loosen, but do not remove the wheel
nuts.
4) Jack up the vehicle.
5) Remove the wheel nuts and wheel.
6) Before installing the new wheel, clean
any mud or dirt off from the surface of
83K-08-008

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EMERGENCY SERVICE
10-4
83K-08-010
VEHICLES TOUCH. Apply the parking
brakes fully on both vehicles.
2) Turn off all vehicle accessories, except
those necessary for safety reasons (for
example, headlights or hazard lights).
3) Make jump lead connections as follows:
1. Connect one end of the first jump
lead to the positive (+) terminal of
the flat battery (1).
2. Connect the other end to the positive
(+) terminal of the booster battery (2).
3. Connect one end of the second jump
lead to the negative (–) terminal of
the booster battery (3).
4. Make the final connection to an
unpainted, heavy metal part (i.e.
engine mounting stud/nut (4)) of the
engine of the vehicle with the flat
battery (1).4) If the booster battery you are using is
fitted to another vehicle, start the engine
of the vehicle with the booster battery.
Run the engine at moderate speed.
5) Start the engine of the vehicle with the
flat battery.
6) Remove the jump leads in the exact
reverse order in which you connected them.
TowingIf you need to have your vehicle towed,
contact a Maruti Suzuki authorised dealer
/ service stations.
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Never connect the jump lead directly
to the negative (–) terminal of the dis-
charged battery, or an explosion may
occur.
CAUTION
To help avoid damage to your vehicle
during towing, proper equipment and
towing procedures must be used.
CAUTION
The steering colum is not strong
enough to withstand shocks trans-
mitted from the front wheels during
towing always unlock the steering
wheel before towing.
Your vehicle may be towed using either of
the following methods.
1) From the front, with the front wheels
lifted and the rear wheels on the ground.
Before towing, make sure that the
parking brake is released.
2) From the rear, with the rear wheels lifted
and the front wheels on the ground,provided the steering and drivetrain are
in operational condition. Before towing,
make sure that transmission is in neutral,
the steering wheel is unlocked (the
ignition key should be in the “ACC”
position), and the steering wheel is
secured with a clamping device designed
for towing service.If the Starter Does Not
Operate1) Try turning the ignition switch to the
“START” position with the headlights turned
on to determine the battery condition. If the
headlights go excessively dim or go off, it
usually means that either the battery is flat
or the battery terminal contact is poor.
Recharge the battery or correct battery
terminal contact as necessary.
2) If the headlights remain bright, check the
fuses. If the reason for failure of the
starter is not obvious, there may be a
major electrical problem. Have the vehi-
cle inspected by your MARUTI SUZUKI
authorized dealer.
EXAMPLE