SUZUKI SWIFT 2000 1.G RG413 Service Workshop Manual
[x] Cancel search | Manufacturer: SUZUKI, Model Year: 2000, Model line: SWIFT, Model: SUZUKI SWIFT 2000 1.GPages: 698, PDF Size: 16.01 MB
Page 391 of 698
6-22 ENGINE GENERAL INFORMATION AND DIAGNOSIS
VISUAL INSPECTION
Visually check following parts and systems.
INSPECTION ITEM REFERRING SECTION
Engine oil – level, leakage Section 0B
Engine coolant – level, leakage Section 0B
Fuel – level, leakage Section 0B
A/T fluid – level, leakage Section 0B
Air cleaner element – dirt, clogging Section 0B
Battery – fluid level, corrosion of terminal
Water pump belt – tension, damage Section 0B
Throttle cable – play, installation
Section 6E1 Vacuum hoses of air intake system – disconnection, looseness,
deterioration, bend
Connectors of electric wire harness – disconnection, friction
Fuses – burning Section 8
Parts – installation, bolt – looseness
Parts – deformation
Other parts that can be checked visually
Check following items at engine start, if possible
–Malfunction indicator lamp – Operation Section 6
–Charge warning lamp – Operation Section 6H
–Engine oil pressure warning lamp – Operation Section 8 (Section 6 for pressure check)
–Engine coolant temp. meter – Operation Section 8
–Fuel level meter – Operation Section 8
–Tachometer, if equipped – Operation
–Abnormal air being inhaled from air intake system
–Exhaust system – leakage of exhaust gas, noise
Page 392 of 698
ENGINE GENERAL INFORMATION AND DIAGNOSIS 6-23
ENGINE BASIC INSPECTION
This check is very important for troubleshooting when ECM has detected no DTC and no abnormality has been
found in visual inspection.
Follow the flow table carefully.
Step Action Yes No
1Was “ENGINE DIAG. FLOW TABLE” per-
formed?Go to Step 2. Go to “ENGINE DIAG.
FLOW TABLE”.
2 Check battery voltage.
Is it 11 V or more?Go to Step 3. Charge or replace battery.
3 Is engine cranked? Go to Step 4. Go to “DIAGNOSIS” in
Section 6G.
4 Does engine start? Go to Step 5. Go to Step 7.
5 Check idle speed as follows :
1) Warm up engine to normal operating temp.
2) Shift transmission to neutral position for M/T
(“P” position for A/T).
3) All of electrical loads are switched off.
4) Check engine idle speed with scan tool.
See Fig. 1.
Is it 650 – 750 r/min (700 – 800 r/min. for A/T
vehicle)?Go to Step 6. Go to “ENGINE DIAGNO-
SIS TABLE”.
6 Check ignition timing as follows :
1) When SUZUKI scan tool is not available,
disconnect scan tool from DLC and connect
test switch terminal of monitor connector to
ground. See Fig. 2.
When using SUZUKI scan tool, select
“MISC” mode on SUZUKI scan tool and fix
ignition timing to initial one. See Fig. 3.
2) Using timing light (1), check initial ignition
timing. See Fig. 4.
Is it 5° ± 3° BTDC at specified idle speed?Go to “ENGINE DIAGNO-
SIS TABLE”.Check ignition control
related parts referring to
Section 6F1.
7 Is immobilizer control system equipped? Go to Step 8. Go to Step 9.
8 Check immobilizer system malfunction as fol-
lows.
1) Check immobilizer indicator lamp or MIL
(malfunction indicator lamp) for flashing.
Is it flashing when ignition switch is turned to
ON position?Go to “DIAGNOSIS” in
Section 8G.Go to Step 9.
9 Check fuel supply as follows :
1) Check to make sure that enough fuel is
filled in fuel tank.
2) Turn ON ignition switch for 2 seconds and
then OFF. See Fig. 5.
Is fuel pressure felt from fuel feed hose (1)
when ignition switch is turned ON?Go to Step 11. Go to Step 10.
10 Check fuel pump for operating.
Was fuel pump operating sound heard from fuel
filler for about 10 seconds after ignition switch
ON and stop?Go to “DIAG. FLOW
TABLE B-3”.Go to “DIAG. FLOW
TABLE B-2”.
Page 393 of 698
6-24 ENGINE GENERAL INFORMATION AND DIAGNOSIS
Fig. 1 for Step 5
Fig. 2 for Step 611 Check ignition spark as follows :
1) Disconnect injector couplers.
2) Remove spark plugs and connect them to
high tension cords.
3) Ground spark plugs.
4) Crank engine and check if each spark plug
sparks.
Is it in good condition?Go to Step 12. Go to “DIAGNOSIS” in
Section 6F1.
12 Check fuel injector for operation as follows :
1) Install spark plugs and connect injector con-
nectors.
2) Using sound scope (1), check operating
sound of each injector (2) when cranking
engine. See Fig. 6.
Was injector operating sound heard from all
injectors?Go to “ENGINE DIAGNO-
SIS TABLE”.Go to “DIAG. FLOW
TABLE B-1”. Step Action Yes No
[A] : When not using SUZUKI scan tool:[A]
Page 394 of 698
![SUZUKI SWIFT 2000 1.G RG413 Service Workshop Manual ENGINE GENERAL INFORMATION AND DIAGNOSIS 6-25
Fig. 3 for Step 6
Fig. 4 for Step 6
Fig. 5 for Step 9
Fig. 6 for Step 12
[A] : When using SUZUKI scan tool](/img/20/7606/w960_7606-393.png "SUZUKI SWIFT 2000 1.G RG413 Service Workshop Manual ENGINE GENERAL INFORMATION AND DIAGNOSIS 6-25
Fig. 3 for Step 6
Fig. 4 for Step 6
Fig. 5 for Step 9
Fig. 6 for Step 12
[A] : When using SUZUKI scan tool")
ENGINE GENERAL INFORMATION AND DIAGNOSIS 6-25
Fig. 3 for Step 6
Fig. 4 for Step 6
Fig. 5 for Step 9
Fig. 6 for Step 12
[A] : When using SUZUKI scan tool
Page 395 of 698
6-26 ENGINE GENERAL INFORMATION AND DIAGNOSIS
ENGINE DIAGNOSIS TABLE
Perform troubleshooting referring to following table when ECM has detected no DTC and no abnormality has
been found in visual inspection and engine basic inspection previously.
Condition Possible Cause Correction
Hard Starting
(Engine cranks OK) Faulty spark plug Spark plugs in Section 6F1.
Leaky high-tension cord High-tension cords in Section 6F1.
Loose connection or disconnection of high-
tension cords or lead wiresHigh-tension cords in Section 6F1.
Faulty ignition coil Ignition coil in Section 6F1.
Dirty or clogged fuel hose or pipe Diagnostic Flow Table B-3.
Malfunctioning fuel pump Diagnostic Flow Table B-3.
Air inhaling from intake manifold gasket or
throttle body gasket
Faulty idle air control system Diagnostic Flow Table B-4.
Faulty ECT sensor or MAP sensor ECT sensor or MAP sensor in Section
6E1.
Faulty ECM
Hard Starting
(Engine cranks OK) Poor spark plug tightening or faulty gasket Spark plugs in Section 6F1.
Compression leak from valve seat Valves inspection in Section 6A1.
Sticky valve stem Valves inspection in Section 6A1.
Weak or damaged valve springs Valve springs inspection in Section
6A1.
Compression leak at cylinder head gasket Cylinder head inspection in Section
6A1.
Sticking or damaged piston ring Cylinders, pistons and piston rings
inspection in Section 6A1.
Worn piston, ring or cylinder Cylinders, pistons and piston rings
inspection in Section 6A1.
Malfunctioning PCV valve PCV system in Section 6E1.
Low compression Compression check in Section 6A1.
Low oil pressure
Improper oil viscosity Engine oil and oil filter change in Sec-
tion 0B.
Malfunctioning oil pressure switch Oil pressure switch inspection in Sec-
tion 8.
Clogged oil strainer Oil pan and oil pump strainer cleaning
in Section 6A1.
Functional deterioration of oil pump Oil pump in Section 6A1.
Worn oil pump relief valve Oil pump in Section 6A1.
Excessive clearance in various sliding parts
Page 396 of 698
ENGINE GENERAL INFORMATION AND DIAGNOSIS 6-27
Engine noise
Note : Before
checking mechani-
cal noise, make sure
that :
Specified spark
plug is used.
Specified fuel is
used.Improper valve lash Valve lash in Section 6A1.
Worn valve stem and guide Valves inspection in Section 6A1.
Weak or broken valve spring Valve springs inspection in Section
6A1.
Warped or bent valve Valves inspection in Section 6A1.
Worn piston, ring and cylinder bore Pistons and cylinders inspection in Sec-
tion 6A1.
Worn rod bearing Crank pin and connecting rod bearing
inspection in Section 6A1.
Worn crank pin Crank pin and connecting rod bearing
inspection in Section 6A1.
Loose connecting rod nuts Connecting rod installation in Section
6A1.
Low oil pressure Previously outlined.
Low oil pressure Previously outlined.
Worn bearing Crankshaft and bearing inspection in
Section 6A1.
Worn crankshaft journal Crankshaft and bearing inspection in
Section 6A1.
Loose bearing cap bolts Crankshaft inspection in Section 6A1.
Excessive crankshaft thrust play Crankshaft thrust play inspection in
Section 6A1.
Overheating
Inoperative thermostat Thermostat in Section 6B.
Poor water pump performance Water pump in Section 6B.
Clogged or leaky radiator Radiator in Section 6B.
Improper engine oil grade Engine oil and oil filter change in Sec-
tion 0B.
Clogged oil filter or oil strainer Oil pressure check in Section 6A1.
Poor oil pump performance Oil pressure check in Section 6A1.
Faulty radiator fan control system Radiator fan control system in Section
6E1.
Dragging brakes Trouble diagnosis in Section 5.
Slipping clutch Trouble diagnosis in Section 7C.
Blown cylinder head gasket Cylinder head in Section 6A1. Condition Possible Cause Correction
Page 397 of 698
6-28 ENGINE GENERAL INFORMATION AND DIAGNOSIS
Poor gasoline mile-
age Leaks or loose connection of high-tension
cordHigh-tension cords in Section 6F1.
Faulty spark plug (improper gap, heavy
deposits and burned electrodes, etc.)Spark plugs in Section 6F1.
Malfunctioning EGR valve (if equipped) EGR system in Section 6E1.
High idle speed Refer to item “Improper engine idle
speed” previously outlined.
Poor performance of TP sensor, ECT sensor
or MAP sensorTP sensor, ECT sensor or MAP sensor
in Section 6E1.
Faulty EGR valve (if equipped) EGR system in Section 6E1.
Faulty fuel injector(s) Diagnostic Flow Table B-1.
Faulty ECM
Poor valve seating Valves inspection in Section 6A1.
Dragging brakes Trouble diagnosis in Section 5.
Slipping clutch Trouble diagnosis in Section 7C.
Thermostat out of order Thermostat in Section 6B.
Improper tire pressure Refer to Section 3F.
Low Compression Previously outlined
Excessive engine
oil consumption Blown cylinder head gasket Cylinder head in Section 6A1.
Leaky camshaft oil seals Camshaft in Section 6A1.
Sticky piston ring Piston cleaning in Section 6A1.
Worn piston and cylinder Pistons and cylinders inspection in Sec-
tion 6A1.
Worn piston ring groove and ring Pistons inspection in Section 6A1.
Improper location of piston ring gap Pistons assembly in Section 6A1.
Worn or damaged valve stem seal Valves removal and installation in Sec-
tion 6A1.
Worn valve stem Valves inspection in Section 6A1.
Engine hesitates
(Momentary lack of
response as accel-
erator is depressed.
Can occur at all
vehicle speeds.
Usually most severe
when first trying to
make vehicle move,
as from a stop sign.)Spark plug faulty or plug gap out of adjust-
mentSpark plugs in Section 6F1.
Leaky high-tension cord High-tension cords in Section 6F1.
Fuel pressure out of specification Diagnostic Flow Table B-3.
Malfunctioning EGR valve (if equipped) EGR system in section 6E1.
Poor performance of TP sensor, ECT sensor
or MAP sensorTP sensor, ECT sensor or MAP sensor
in Section 6E1.
Faulty fuel injector Diagnostic Flow Table B-1.
Faulty ECM
Engine overheating Refer to “Overheating” section.
Low compression Previously outlined.
Surge
(Engine power vari-
ation under steady
throttle or cruise.
Feels like vehicle
speeds up and
down with no
change in accelera-
tor pedal.)Leaky or loosely connected high-tension cord High-tension cords in Section 6F1.
Faulty spark plug (excess carbon deposits,
improper gap, and burned electrodes, etc.)Spark plugs in Section 6F1.
Variable fuel pressure Diagnostic Flow Table B-3.
Kinky or damaged fuel hose and lines
Faulty fuel pump (clogged fuel filter)
Malfunctioning EGR valve EGR system in Section 6E1.
Poor performance of MAP sensor MAP sensor in Section 6E1.
Faulty fuel injector Diagnostic Flow Table B-1.
Faulty ECM Condition Possible Cause Correction
Page 398 of 698
ENGINE GENERAL INFORMATION AND DIAGNOSIS 6-29
Excessive detona-
tion
(Engine makes con-
tinuously sharp
metallic knocks that
change with throttle
opening. Sounds
like pop corn pop-
ping.)Faulty spark plug Spark plugs in Section 6F1.
Loose connection of high-tension cord High-tension cords in Section 6F1.
Engine overheating Refer to “Overheating” section.
Clogged fuel filter (faulty fuel pump) or fuel
linesDiagnostic Flow Table B-1 or B-2.
Air inhaling from intake manifold or throttle
body gasket
Malfunctioning EGR valve (if equipped) EGR system in Section 6E1.
Poor performance of knock sensor, ECT sen-
sor or MAP sensorKnock sensor in Section 6, ECT sensor
or MAP sensor in Section 6E1.
Faulty fuel injector(s) Diagnostic Flow Table B-1.
Faulty ECM
Excessive combustion chamber deposits Piston and cylinder head cleaning in
Section 6A1.
Engine has no
powerFaulty spark plug Spark plugs in Section 6F1.
Faulty ignition coil with ignitor Ignition coil in Section 6F1.
Leaks, loose connection or disconnection of
high-tension cordHigh-tension cords in Section 6F1.
Faulty knock sensor Knock sensor malfunction in this sec-
tion.
Clogged fuel hose or pipe Diagnostic Flow Table B-3.
Malfunctioning fuel pump Diagnostic Flow Table B-2.
Air inhaling from intake manifold gasket or
throttle body gasket
Engine overheating Refer to “Overheating” section.
Engine has no
powerMalfunctioning EGR valve (if equipped) EGR system inspection in Section 6E1.
Maladjusted accelerator cable play Accelerator cable play in Section 6E1.
Poor performance of TP sensor, ECT sensor
or MAP sensorTP sensor, ECT sensor or MAP sensor
in Section 6E1.
Faulty fuel injector(s) Diagnostic Flow Table B-1.
Faulty ECM
Dragging brakes Trouble diagnosis in Section 5.
Slipping clutch Trouble diagnosis in Section 7C.
Low compression Previously outlined. Condition Possible Cause Correction
Page 399 of 698
6-30 ENGINE GENERAL INFORMATION AND DIAGNOSIS
Improper engine
idling or engine fails
to idleFaulty spark plug Spark plugs in Section 6F1.
Leaky or disconnected high-tension cord High-tension cords in Section 6F1.
Faulty ignition coil with ignitor Ignition coil in Section 6F1.
Fuel pressure out of specification Diagnostic Flow Table B-3.
Leaky manifold, throttle body, or cylinder
head gasket
Malfunctioning EGR valve (if equipped) EGR system in Section 6E1.
Faulty idle air control system Diagnostic Flow Table B-4.
Faulty evaporative emission control system EVAP control system in Section 6E1.
Faulty EGR system (if equipped) EGR system in Section 6E1.
Faulty fuel injector(s) Diagnostic Flow Table B-1.
Poor performance of ECT sensor, TP sensor
or MAP sensorECT sensor, TP sensor or MAP sensor
in Section 6E1.
Faulty ECM
Loose connection or disconnection of vacuum
hoses
Malfunctioning PCV valve PCV system in Section 6E1.
Engine overheating Refer to “Overheating” section.
Low compression Previously outlined.
Excessive hydrocar-
bon (HC) emission
or carbon monox-
ide (CO)Faulty spark plug Spark plugs in Section 6F1.
Leaky or disconnected high-tension cord High-tension cords in Section 6F1.
Faulty ignition coil with ignitor Ignition coil assembly in Section 6F1.
Low compression Refer to “Low compression” section.
Lead contamination of three way catalytic
converterCheck for absence of filler neck restric-
tor.
Faulty evaporative emission control system EVAP control system in Section 6E1.
Fuel pressure out of specification Diagnostic Flow Table B-3.
Closed loop system (A/F feed back compen-
sation) fails
Faulty TP sensor
Poor performance of ECT sensor or MAP
sensorTP sensor in Section 6E1.
ECT sensor or MAP sensor in Section
6E1.
Faulty injector(s) Diagnostic Flow Table B-1
Faulty ECM
Engine not at normal operating temperature
Clogged air cleaner
Vacuum leaks
Excessive nitrogen
oxides (NOx) emis-
sionImproper ignition timing See section 6F1.
Lead contamination of catalytic converter Check for absence of filler neck restric-
tor.
Faulty EGR system (if equipped) EGR system in Section 6E1.
Fuel pressure out of specification Diagnostic Flow Table B-3.
Closed loop system (A/F feed back compen-
sation) fails
Faulty TP sensor
Poor performance of ECT sensor or MAP
sensorTP sensor in Section 6E1.
ECT sensor or MAP sensor in Section
6E1.
Faulty injector(s) Diagnostic Flow Table B-1
Faulty ECM Condition Possible Cause Correction
Page 400 of 698
ENGINE GENERAL INFORMATION AND DIAGNOSIS 6-31
SCAN TOOL DATA
As the data values given below are standard values estimated on the basis of values obtained from the normally
operating vehicles by using a scan tool, use them as reference values. Even when the vehicle is in good condi-
tion, there may be cases where the checked value does not fall within each specified data range. Therefore,
judgment as abnormal should not be made by checking with these data alone.
Also, conditions in the below table that can be checked by the scan tool are those detected by ECM and output
from ECM as commands and there may be cases where the engine or actuator is not operating (in the condi-
tion) as indicated by the scan tool. Be sure to use the timing light to check the ignition timing.
NOTE:
With the generic scan tool, only star (
✱) marked data in the table below can be read.
The triangle (
∆) marked data in the table below can not be read for vehicle without immobilizer indi-
cator lamp.
When checking the data with the engine running at idle or racing, be sure to shift M/T gear to the
neutral gear position and A/T gear to the “Park” position and pull the parking brake fully. Also, if
nothing or “no load” is indicated, turn OFF A/C, all electric loads, P/S and all the other necessary
switches.
SCAN TOOL DATA VEHICLE CONDITION NORMAL CONDITION/
REFERENCE VALUES
✱FUEL SYSTEM B1
(FUEL SYSTEM STATUS)At specified idle speed after warming up CLOSED (closed loop)
✱CALC LOAD
(CALCULATED LOAD
VALUE)At specified idle speed with no load after
warming up3 – 9%
At 2500 r/min with no load after warming up 12 – 17%
✱COOLANT TEMP.
(ENGINE COOLANT
TEMP.)At specified idle speed after warming up 80 – 100°C, 176 – 212°F
✱SHORT FT B1
(SHORT TERM FUEL
TRIM)At specified idle speed after warming up– 20 – +20%
✱LONG FT B1
(LONG TERM FUEL TRIM)At specified idle speed after warming up– 15 – +15%
✱MAP
(INTAKE MANIFOLD
ABSOLUTE PRESSURE)At specified idle speed with no load after
warming up30 – 37 kPa,
220 – 280 mmHg
✱ENGINE SPEED At idling with no load after warming up Desired idle speed
±50 r/min
✱VEHICLE SPEED At stop 0 km/h, 0 MPH
✱IGNITION ADVANCE
(IGNITION TIMING
ADVANCE FOR NO.1 CYL-
INDER)At specified idle speed with no load after
warming up6 – 16° BTDC
✱INTAKE AIR TEMP. At specified idle speed after warming up Ambient temp. :
+15°C (59°F)
–5°C (23°F)
✱MAF
(MASS AIR FLOW RATE)At specified idle speed with no load after
warming up1 – 4 gm/sec
At 2500 r/min with no load after warming up 4 – 9 gm/sec