idle SUZUKI SWIFT 2000 1.G SF310 Service Service Manual

Main
fuse
M / T vehicle
Ignition
switch
(starter
switch)Starter
A / T vehicle
Main
fuse
Ignition
switch
(starter
switch)Transmission
range sensor (switch)
StarterPCM
ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10) 6-93
DTC P1500 ENGINE STARTER SIGNAL CIRCUIT MALFUNCTION
CIRCUIT DESCRIPTION
DTC DETECTING CONDITIONPOSSIBLE CAUSE

High voltage at terminal C01-16 for 3 min. after engine
start.

Low voltage at terminal C01-16 during starting engine.
2 driving cycle detection logic, continuous monitoring.
“B/Y” circuit open

ECM (PCM) malfunction
DTC CONFIRMATION PROCEDURE
1) Turn ignition switch OFF.
2) Clear DTC with ignition switch ON, crank engine and run it at idle for 3 min.
3) Check pending DTC in “ON BOARD TEST” or “PENDING DTC” mode and DTC in “DTC” mode.
INSPECTION
STEPACTIONYESNO
1Was “ENGINE DIAG. FLOW TABLE” performed?Go to Step 2.Go to “ENGINE DIAG.
FLOW TABLE”.
2Check for voltage at terminal C01-16 of ECM
(PCM) connector connected, under following
condition.
While engine cranking : 6 – 10 V
After starting engine : 0 V
Is voltage as specified?Poor C01-16
connection or
intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection”
in Section 0A.
If wire and connections
are OK, substitute a
known-good ECM (PCM)
and recheck.“B/Y” circuit open.

To DLC
“DOME” Main
fuse
6-94 ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10)
DTC P1510 ECM (PCM) BACK-UP POWER SUPPLY MALFUNCTION
CIRCUIT DESCRIPTION
Battery voltage is supplied so that diagnostic trouble code memory, values for engine control learned by ECM
(PCM), etc. are kept in ECM (PCM) even when the ignition switch is turned OFF.
DTC DETECTING CONDITION
POSSIBLE CAUSE

Low voltage at terminal C02-14 after starting engine.
“W” circuit open

ECM (PCM) malfunction
DTC CONFIRMATION PROCEDURE
1) Clear DTC, start engine and run it at idle for 1 min.
2) Select “DTC” mode on scan tool and check DTC.
INSPECTION
STEPACTIONYESNO
1Check for voltage at terminal C02-14 of ECM
(PCM) connector connected, under each
condition, ignition switch OFF and engine
running.
Is it 10 – 14 V at each condition?Poor C02-14
connection or
intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection”
in Section 0A.
If wire and connections
are OK, substitute a
known- good ECM
(PCM) and recheck.“W” circuit open.

1. Fuel pump
2. Fuel filter
3. Throttle body
4. Fuel injector
5. Fuel pressure regulator6. Special tool
(Fuel pressure gauge &
3-way joint)
7. Fuel feed line
8. Fuel return line
6-100 ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10)
TABLE B-3 FUEL PRESSURE CHECK
INSPECTION
STEPACTIONYESNO
1Check Fuel Pressure (Refer to Section 6E1 for details).
1) Release fuel pressure from fuel feed line.
2) Install fuel pressure gauge.
3) Check fuel pressure by repeating ignition switch
ON and OFF. See Fig. 1.
Is fuel pressure then 160 – 210 kPa (1.6 – 2.1 kg / cm
2,
22.7 – 29.9 psi)?
Go to Step 2.Go to Step 4.
2Is 90 kPa (0.9 kg / cm2, 12.8 psi) or higher fuel
pressure retained for 1 minute after fuel pump is
stopped at Step 1?Normal fuel pressure.Go to Step 3.
31) Start engine and warm it up to normal operating
temperature.
2) Keep it running at specified idle speed.
Is fuel pressure then within 90 – 140 kPa
(0.9 – 1.4 kg / cm
2, 12.8 – 20.0 psi)?
Normal fuel pressure.
Clogged vacuum
passage for fuel
pressure regulator
or

Faulty fuel pressure
regulator.
4Is there fuel leakage from fuel feed line hose, pipe or
their joint?Fuel leakage from
hose, pipe or joint.Go to Step 10.
5Was fuel pressure higher than specification in Step 1?Go to Step 6.Go to Step 7.
61) Disconnect fuel return hose from throttle body and
connect new return hose to it.
2) Insert the other end of new return hose into
approved gasoline container.
3) Operate fuel pump.
Is specified fuel pressure obtained then?Restricted fuel return
hose or pipe.Faulty fuel pressure
regulator.
7Was no fuel pressure supplied in Step 1?Go to Step 8.Go to Step 9.

A/C
amplifier(A / C ON output signal)
(A / C input signal)
6-102 ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10)
TABLE B-4 A / C SIGNAL CIRCUITS CHECK (VEHICLE WITH A / C)
INSPECTION
STEPACTIONYESNO
1Check A / C (Input) Signal Circuit.
1) Check voltage at terminal C03-19.
While engine running and A / C switch
and / or heater blower switch OFF
(A / C is not operating) : 10 – 14 V
While engine running and both A / C
switch and heater blower switch ON
(A / C is operating) : About 0 V
Are check results as specified?Go to Step 2.
“Bl / R” wire open or
short.

Poor C03-19
connection.

Poor A / C amplifier
coupler connection
or faulty A / C
system.
2Check A / C ON (Output) Signal Circuit.
1) Check voltage at terminal C03-17.
While engine running and A / C switch
and / or heater blower switch OFF
(A / C is not operating) : About 0 V
While engine running at idle speed
and both A / C switch and heater blower
switch ON (A / C is operating) : 10 – 14 V
Are check results as specified?A / C control signal
circuits are in good
condition.
“Lg / R” wire open or
short.

Poor performance of
ECT sensor, TP
sensor.

Engine start signal
inputted or

Poor C03-17
connection.
If none of the above
exists, substitute a
known-good ECM
(PCM) and recheck.

6-1-2 ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13)
DTC P0300 Random Misfire
Detected 6-1- 69. . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0301 Cylinder 1 Misfire
Detected 6-1- 69. . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0302 Cylinder 2 Misfire
Detected 6-1- 69. . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0303 Cylinder 3 Misfire
Detected 6-1- 69. . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0304 Cylinder 4 Misfire
Detected 6-1- 69. . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0335 CKP Sensor Circuit
Malfunction 6-1- 73. . . . . . . . . . . . . . . . . . . . . . . .
DTC P0340 CMP Sensor Circuit
Malfunction 6-1- 75. . . . . . . . . . . . . . . . . . . . . . . .
DTC P0400 EGR Flow Malfunction 6-1- 78. . . .
DTC P0420 Catalyst System
Efficiency Below Threshold 6-1- 81. . . . . . . . . .
DTC P0443 Purge Control Valve Circuit
Malfunction 6-1- 84. . . . . . . . . . . . . . . . . . . . . . . .
DTC P0480 Radiator Fan Control
System Malfunction 6-1- 85. . . . . . . . . . . . . . . . .
DTC P0500 Vehicle Speed Sensor
Malfunction 6-1- 87. . . . . . . . . . . . . . . . . . . . . . . .
DTC P0505 Idle Control System
Malfunction 6-1- 91. . . . . . . . . . . . . . . . . . . . . . . . DTC P0601 Internal Control Module
Memory Check Sum Error 6-1- 93. . . . . . . . . . .
DTC P1450 Barometric Pressure
Sensor Low / High Input 6-1- 94. . . . . . . . . . . . .
DTC P1451 Barometric Pressure Sensor
Performance Problem 6-1- 94. . . . . . . . . . . . . . .
DTC P1500 Engine Starter Signal
Circuit Malfunction 6-1- 96. . . . . . . . . . . . . . . . . .
DTC P1510 ECM (PCM) Back-up
Power Supply Malfunction 6-1- 97. . . . . . . . . . .
Table B-1 Fuel Injector Circuit Check 6-1- 98. . .
Table B-2 Fuel Pump and Its Circuit
Check 6-1- 99. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table B-3 Fuel Pressure Check 6-1-101. . . . . . . .
Table B-4 A / C Signal Circuits Check 6-1-103. . .
Table B-5 PSP Switch Signal Circuit
Check 6-1-104. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table B-6 Electric Load Signal Circuit
Check 6-1-105. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table B-7 Radiator Cooling Fan Control
System Check 6-1-106. . . . . . . . . . . . . . . . . . . . .
SPECIAL TOOLS6-1-108 . . . . . . . . . . . . . . . . . . . . .

6-1-12 ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13)
CUSTOMER PROBLEM INSPECTION FORM (EXAMPLE)
User name:Model:VIN:
Date of issue:Date of Reg.Date of problem:Mileage:
PROBLEM SYMPTOMS
Difficult Starting
No cranking
No initial combustion
No combustion
Poor starting at
(cold warm always)
OtherPoor Driveability
Hesitation on acceleration
Back fire /After fire
Lack of power
Surging
abnormal knocking
Other
Poor Idling
Poor fast idle
Abnormal idling speed
(High Low) ( r / min.)
Unstable
Hunting ( r / min. to r / min.)
OtherEngine Stall when
Immediately after start
Accel. pedal is depressed
Accel. pedal is released
Load is applied
A/C Electric load P/S
Other
Other
OTHERS:
VEHICLE / ENVIRONMENTAL CONDITION WHEN PROBLEM OCCURS
Environmental Condition
Weather
Temperature
Frequency
RoadFair Cloudy Rain Snow Always Other
Hot Warm Cool Cold (F/C) Always
Always Sometimes ( times/ day, month) Only once Under certain condition
Urban Suburb Highway Mountainous (Uphill Downhill) Tarmacadam Gravel
Other
Vehicle Condition
Engine
conditionCold Warming up phase Warmed up Always Other at starting
Immediately after start Racing without load Engine speed ( r / min)
Vehicle
conditionDuring driving: Constant speed Accelerating Decelerating
Right hand corner Left hand corner When shifting (Lever position ) At stop
Vehicle speed when problem occurs ( km/h, Mile / h) Other
Malfunction indicator
lamp conditionAlways ON Sometimes ON Always OFF Good condition
Diagnostic troubleFirst check:No code Malfunction code ( )g
codeSecond check:No code Malfunction code ( )
NOTE:
The above form is a standard sample. It should be modified according to conditions characteristic of each
market.

6-1-16 ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13)
DTC
NO.DETECTING ITEMDETECTING CONDITION
(DTC will set when detecting:)MIL
P0335Crankshaft position sensor
circuit malfunctionNo signal for 2 sec. During engine cranking1 driving
cycle
P0340Camshaft position sensor circuit
malfunctionNo signal during engine running1 driving
cycle
P0400Exhaust gas recirculation
flow malfunction detectedExcessive or insufficient EGR flow2 driving
cycles
P0420Catalyst system efficiency below
threshold
Output waveforms of HO2S-1 and HO2S-2 are
similar.
(Time from output voltage change of HO2S-1 to that
of HO2S-2 is shorter than specification.)
2 driving
cycles
P0443Purge control valve circuit
malfunctionPurge control valve circuit is open or shorted to
ground2 driving
cycles
P0480Radiator fan control circuit
malfunctionRadiator cooling fan relay terminal voltage is low
when cooling temp. is lower than specification2 driving
cycles
P0500Vehicle speed sensor
malfunctionNo signal while running in “D” range or during fuel cut
at decelerating2 driving
cycles
P0505Idle control system malfunctionNo closed signal to IAC valve is detected2 driving
cycles
P0601Internal control module memory
check sum errorData write error (or check sum error) when written
into ECM (PCM)1 driving
cycle
P1450Barometric pressure sensor
circuit malfunctionBarometric pressure is lower or higher than
specification. (or sensor malfunction)1 driving
cycle
P1451Barometric pressure sensor
performance problem
Difference between manifold absolute pressure
(MAP sensor value) and barometric pressure
(barometric pressure sensor value) is larger than
specification during cranking.
2 driving
cycles
P1500Starter signal circuit malfunctionStarter signal is not inputted from engine cranking till
its start and after or it is always inputted2 driving
cycles
P1510ECM (PCM) backup power
source malfunctionNo backup power after starting engine1 driving
cycle

6-1-18 ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13)
FAIL-SAFE TABLE
When any of the following DTCs is detected, ECM (PCM) enters fail-safe mode as long as malfunction continues
to exist but that mode is canceled when ECM (PCM) detects normal condition after that.
DTC NO.
DETECTED ITEMFAIL-SAFE OPERATION
P0105Manifold absolute pressure circuit
malfunction

ECM (PCM) uses value determined by throttle
opening and engine speed.

ECM (PCM) stops EGR, EVAP purge and idle air
control.
P0110Intake air temp. circuit malfunctionECM (PCM) controls actuators assuming that
intake air temperature is 20C (68F).
P0115Engine coolant temp. circuit malfunctionECM (PCM) controls actuators assuming that
engine coolant temperature is 80C (176F).
P0120Throttle position circuit malfunctionECM (PCM) controls actuators assuming that
throttle opening is 20.
P0340Camshaft position sensor circuit
malfunctionECM (PCM) controls injection system sequential
injection to synchronous injection.
P0500Vehicle speed sensor malfunctionECM (PCM) stops idle air control.
P1450Barometric pressure sensor low /
high inputECM (PCM) controls actuators assuming that
barometric pressure is 100 kPa (760 mmHg).

6-1-20 ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13)
ENGINE BASIC INSPECTION
This check is very important for troubleshooting when ECM (PCM) has detected no DTC and no abnormality has
been found in visual inspection.
Follow the flow table carefully.
STEP
ACTIONYESNO
1Was “ENGINE DIAG. FLOW TABLE” performed?Go to Step 2.Go to “ENGINE DIAG.
FLOW TABLE”.
2Check battery voltage.
Is it 11 V or more?Go to Step 3.Charge or replace
battery.
3Is engine cranked?Go to Step 4.Go to “DIAGNOSIS”
in Section 6G.
4Does engine start?Go to Step 5.Go to Step 7.
5Check idle speed as follows:
1) Warm up engine to normal operating temp.
2) Shift transmission to neutral position for M / T
(“P” position for A / T).
3) All of electrical loads are switched off.
4) Check engine idle speed with scan tool.
See Fig. 1.
Is it 700 – 800 r / min?Go to Step 6.“ENGINE DIAGNO-
SIS TABLE” in this
section.
6Check ignition timing as follows:
1) Using SUZUKI scan tool, select “MISC” mode on
SUZUKI scan tool and fix ignition timing to initial
one. See Fig. 2.
2) Remove air cleaner bolt and shift air cleaner
position to observe ignition timing.
3) Using timing light (1), check initial ignition timing.
See Fig. 3.
Is it 5 ± 3 BTDC at specified idle speed?“ENGINE DIAGNO-
SIS TABLE” in this
section.Check ignition control
related parts referring
to Section 6F1.
7Check fuel supply as follows:
1) Check to make sure that enough fuel is filled in fuel
tank.
2) Turn ON ignition switch for 2 seconds and then
OFF. See Fig. 4.
Is fuel return pressure (returning sounds) felt from fuel
feed hose (1) when ignition switch is turned ON?Go to Step 9.Go to Step 8.
8Check fuel pump for operating.
1) Was fuel pump operating sound heard from fuel
filler for about 2 seconds after ignition switch ON
and stop?Go to “DIAG. FLOW
TABLE B-3”.Go to “DIAG. FLOW
TABLE B-2”.
9Check ignition spark as follows:
1) Disconnect injector couplers.
2) Remove spark plugs and connect them to high
tension cords.
3) Ground spark plugs.
4) Crank engine and check if each spark plug sparks.
Is it in good condition?Go to Step 10.Go to “DIAGNOSIS”
in Section 6F1.
10Check fuel injector for operation as follows:
1) Install spark plugs and connect injector
connectors.
2) Using sound scope (1), check operating sound of
each injector (2) when cranking engine. See Fig. 5.
Was injector operating sound heard from all
injectors?“ENGINE DIAGNO-
SIS TABLE” in this
section.Go to “DIAG. FLOW
TABLE B-1”.

6-1-22 ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13)
ENGINE DIAGNOSIS TABLE
Perform troubleshooting referring to following table when ECM (PCM) has detected no DTC and no abnormality
has been found in visual inspection and engine basic inspection previously.
Condition
Possible CauseReferring Item
Hard Starting
(Engine cranks OK)Ignition system out of order

Faulty spark plug

Leaky high-tension cord

Loose connection or disconnection of high-
tension cords or lead wires

Faulty ignition coil
Fuel system out of order

Dirty or clogged fuel hose or pipe

Malfunctioning fuel pump

Air inhaling from intake manifold gasket or
throttle body gasket
Engine and emission control system out of
order

Faulty idle air control system

Faulty ECT sensor or MAP sensor

Faulty ECM (PCM)
Low compression

Poor spark plug tightening or faulty gasket

Compression leak from valve seat

Sticky valve stem

Weak or damaged valve springs

Compression leak at cylinder head gasket

Sticking or damaged piston ring

Worn piston, ring or cylinder
Others

Malfunctioning PCV valve
Spark plugs in Section 6F1
High-tension cords in Section 6F1
High-tension cords in Section 6F1
Ignition coil in Section 6F1
Diagnostic Flow Table B-3
Diagnostic Flow Table B-3
Diagnostic Flow Table B-4
ECT sensor or MAP sensor in
Section 6E2
Compression check in Section
6A1
Spark plugs in Section 6F1
Valves inspection in Section 6A1
Valves inspection in Section 6A1
Valve springs inspection in
Section 6A1
Cylinder head inspection in
Section 6A1
Cylinders, pistons and piston rings
inspection in Section 6A1
Cylinders, pistons and piston rings
inspection in Section 6A1
PCV system in Section 6E2