lock SUZUKI SX4 2006 1.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-134
F-2 Anti-Lock Brake System Circuit DiagramS6RW0D910E034
2326
24
25
72
13E08
BLK
30A
ABS
SOL
40A
ABS
MOT11
WHT/REDWHT/BLU
GRN/WHT
8
BLK
R
RED
W
WHT
REDWHT
REDWHT
"A-8"
"A-5"
J/B10AABS
28
E3259
GRN/ORN
9
L315
L338
3
2
GRN/YEL
GRN/ORN
6
GW"D-7"
Brake light
switch
Individual circuit
fuse box (No.1)
1
GRN/BLK
GRN/YEL
3
G sensor
L371
E38715
G333
E38112
14
RED
R
112
WHT
W
B
BG311
A
A
RW
J/C
(CAN)(CAN)
Taiwan
(CAN)
9
IF EQPD
GRN/BLK
ABS
Cont.M
BCM
ECM
I6RW0C910A03-01

Downloaded from www.Manualslib.com manuals search engine 9B-7 Lighting Systems:
Interior Light System LocationS6RW0D9203002
Diagnostic Information and Procedures
Self-Diagnosis Function for Headlight Auto Leveling SystemS6RW0D9204014
The headlight leveling control module has self-diagnosis function to monitor the system components and circuits while
the headlight auto leveling system is at work. When the headlight leveling control module detects an abnormality in the
system, the headlight leveling warning light in the combination meter turns ON. However, the headlight leveling control
module does not have a function to indicate location of such abnormality.
[A]: Discharge headlight model 9. Front fog light (if equipped) 21. Turn signal / hazard warning relay
[B]: Other than discharge headlight model 10. Rear combination light 22. Tail light relay (junction block without BCM
type)
[C]: Junction block without BCM type 11. Rear fog light (if equipped) 23. BCM (junction block without BCM type)
[D]: Junction block viewed from relay side 12. Rear height sensor (if equipped) 24. Auto-on headlight controller (if equipped)
1. Headlight bulb 13. Front height sensor (if equipped) 25. Front fog light switch (if equipped)
2. Clearance light 14. Front fog light relay (if equipped) 26. Headlight manual leveling switch (if
equipped)
3. Turn signal light 15. Headlight high beam relay (left side) 27. Illumination cancel switch (if equipped)
4. Headlight unit 16. Headlight high beam relay (right side) 28. Lighting switch
5. Discharge headlight bulb 17. Headlight low beam relay (left side) 29. Rear fog light switch (if equipped)
6. Igniter 18. Headlight low beam relay (right side) 30. Hazard warning switch
7. Ballast 19. Tail light relay 31. DRL controller or headlight leveling control
module (if equipped)
8. Auto-on headlight sensor (if equipped) 20. BCM (junction block with BCM type)
: BCM cannot be removed from junction
block.
3 4
5
2
1
I7RW01920003-01
1. Dome light 3. Door switches (both sides) 5. Spot light
2. Luggage compartment light (if equipped) 4. Rear end door switch (included in lock assembly)

Downloaded from www.Manualslib.com manuals search engine 9B-19 Lighting Systems:
Headlight Bulb Replacement (Discharge
Headlight Model)
S6RW0D9206002
WARNING!
• To avoid danger of being burned, don’t
touch when the bulb is hot.
• Don’t touch glass surface of bulb, to avoid
deteriorate as the case may be unclear
when bulb light on at dirty condition.
• Be sure to read “Precautions for Discharge
Headlight Service (If Equipped)” before
starting to service work.

1) Check to ensure that lighting switch is at OFF
position.
2) Disconnect negative (–) cable at battery.
3) Remove headlight housing referring to “Headlight
Housing Removal and Installation”.
4) Remove cover (1) from headlight housing by turning
it counterclockwise.
5) Remove igniter (2) from discharge headlight bulb by
turning it counterclockwise.
6) Replace bulb (1) from headlight housing.
7) Install igniter to discharge headlight bulb by turning it
clockwise.
8) Install cover to headlight housing by turning it
clockwise.
9) Install headlight housing to vehicle body referring to
“Headlight Housing Removal and Installation”.
10) Connect negative (–) cable at battery.
11) After installation, be sure to inspect and adjust
aiming referring to “Headlight Aiming Adjustment
with Screen”.
Ballast Removal and Installation (Discharge
Headlight Model)
S6RW0D9206023
WARNING!
Be sure to read “Precautions for Discharge
Headlight Service (If Equipped)” carefully
before working. Neglecting them may result
in personal injury.

Removal
1) Check to ensure that lighting switch is at OFF
position.
2) Disconnect negative (–) cable at battery.
3) Remove headlight housing referring to “Headlight
Housing Removal and Installation”.
4) Remove ballast (1) from headlight housing (2).
5) Disconnect connector (3) from ballast.
Installation
Reverse removal procedure noting the following.
• Connect connectors securely.
• After installation, be sure to inspect and adjust aiming
referring to “Headlight Aiming Adjustment with
Screen”.
1 2
I6RW0C920014-02
1
I6RW0C920015-02
2
1
3
I6RW0C920016-02

Downloaded from www.Manualslib.com manuals search engine Lighting Systems: 9B-20
Igniter Removal and Installation (Discharge
Headlight Model)
S6RW0D9206024
WARNING!
Be sure to read “Precautions for Discharge
Headlight Service (If Equipped)” carefully
before working. Neglecting them may result
in personal injury.

Removal
1) Remove ballast referring to “Ballast Removal and
Installation (Discharge Headlight Model)”.
2) Remove cover (1) from headlight housing by turning
it counterclockwise.
3) Remove igniter (2) from discharge headlight bulb by
turning it counterclockwise.
4) After disconnecting ground wire (3), pull out igniter
(2) from headlight housing.Installation
Reverse removal procedure noting the following.
• Connect connectors securely.
• After installation, be sure to inspect and adjust aiming
referring to “Headlight Aiming Adjustment with
Screen”.
Headlight Aiming Adjustment with ScreenS6RW0D9206003
NOTE
• Unless otherwise obligated by local regulations, adjust headlight aiming according to the following
procedure.
• After replacing headlight housing, be sure to adjust aiming.
• When inspecting and adjusting headlight with leveling system, make sure to set the leveling switch
to “0” position with ignition switch turned ON.

1) Make sure the following items.
• Place vehicle on a flat surface in front of blank wall (screen) (1) ahead of headlight surface.
Distance “a”
10 m (32.8 ft.)
• Adjust air pressure of all tires to the specified value respectively.
• Bounce vehicle body up and down by hand to stabilize suspension.
• Carry out aiming with a driver aboard.
Driver’s weight
75 kg (165 lb)
2) Check to see if hot spot (high intensity zone) of each low beam axis falls as shown in figure.
NOTE
If the headlights interfere each other and make it hard to see the cut line clearly, cover the headlight on
one side. This helps to make aiming adjustment easier.

Hot spot specification
Angle “b”: 0.75° (Specification)
Calculated distance “H”: Approx. 130 mm (5.15 in.)
3) Align headlight aiming to specification by adjusting aiming gear if it is not set properly.
2
1 3
I6RW0C920017-01

Downloaded from www.Manualslib.com manuals search engine 9B-23 Lighting Systems:
With auto-on headlight switch
Hazard Warning Switch Removal and
Installation
S6RW0D9206006
Removal
1) Disconnect negative (–) cable at battery.
2) Remove center ventilation louver (1) referring to
“Center Ventilation Louver Removal and Installation
in Section 7A”.
3) Disconnect coupler, and then remove hazard
warning switch (2) from center ventilation louver (1)
while releasing the locks (3).Installation
Reverse removal procedure for installation.
Hazard Warning Switch InspectionS6RW0D9206007
Check for continuity between terminals at each switch
position. If check result is not as specified, replace
switch.
Brake Light Switch InspectionS6RW0D9206008
Check brake light switch for continuity between terminals
at each switch position.
If check result is not as specified, replace switch.
[A]: Terminal
[B]: Shaft condition
5432 167
14 356
LOW
PASS
HI
LOW
PASS
HI
LOW
PASS
HI LOW
PASS
HI
27[A]
[B]
I6RW0C920019-01
1
3
2I5RW0A920009-01
Terminal
Switch
OFF
ON12 3 4
1
2
3
4
I5RW0C920004-01
Terminal
Shaft condition
FREE
PUSH12 3 4
4
23
1
I5RW0A920010-01

Downloaded from www.Manualslib.com manuals search engine Lighting Systems: 9B-24
Turn Signal Light Switch (in Lighting Switch)
Removal and Installation
S6RW0D9206009
For removal and Installation, refer to “Headlight Switch
(in Lighting Switch) Removal and Installation”.
Turn Signal Light Switch (in Lighting Switch)
Inspection
S6RW0D9206010
Check for continuity between terminals at each switch
position. If check result is not as specified, replace
switch.
Turn Signal and Hazard Warning Relay Removal
and Installation
S6RW0D9206011
Removal
1) Disconnect negative (–) cable at battery.
2) Remove junction block assembly (1) referring to
“BCM (Included in Junction Block) Removal and
Installation in Section 10B”.
3) Remove turn signal and hazard warning relay (2).
Installation
Reverse removal procedure for installation.
[A]: Other than RHD without rear for light
[B]: RHD without rear fog light
[C]: Terminal
[D]: Switch position
3 12
3 2 13 2 1
[C]
[D]
[A] [B]
N
N
I5JB0D920018-01
2
1
I7RW01920008-01

Downloaded from www.Manualslib.com manuals search engine 9B-25 Lighting Systems:
Turn Signal and Hazard Warning Relay
Inspection
S6RW0D9206012
1) Connect turn signal and hazard warning relay (1),
battery (2) and six test bulbs ((12V, 21W) (3) and 12
V, 5W (4)) as shown.
2) Check turn L circuit
Connect terminal “5” and battery negative (–)
terminal by a jumper wire.
Check left side bulbs (1) for flashing cycle.
If check result is not as specified, replace turn signal
and hazard warning relay.
Reference flashing cycle
60 – 120 cycle/minute
3) Check turn R circuit
Connect terminal “6” and battery negative (–)
terminal by a jumper wire.
Check right side bulbs (1) for flashing cycle.
If check result is not as specified, replace turn signal
and hazard warning relay.
Reference flashing cycle
60 – 120 cycle/minute4) Check Hazard ON circuit
Connect terminal “8” and battery negative (–)
terminal by a jumper wire.
Check all bulbs (1) for flashing cycle.
If check result is not as specified, replace turn signal
and hazard warning relay.
Reference flashing cycle
60 – 120 cycle/minute
License Light Assembly Removal and
Installation
S6RW0D9206013
Removal
1) Disconnect negative (–) cable at battery.
2) Remove rear end door license garnish referring to
“Rear End Door Lock Assembly Components in
Section 9F”.
3) Disconnect coupler (1) from license light.
4) Push locking part to arrow direction, and then
remove license light.
Installation
Reverse removal procedure for installation.
2 4
33
3
87
12
654
1
I4RS0A920014-01
13
87
12
654
I4RS0A920015-01
3
87
12
6541
I4RS0A920016-01
2. License light socket
3. License light lens
4. License light bulb
5. License light socket cover
3
87
12
6
5411
I4RS0A920017-01
2
34
5
2 1
I5RW0A920012-01

Downloaded from www.Manualslib.com manuals search engine Lighting Systems: 9B-32
Illumination Cancel Switch Inspection (If
Equipped)
S6RW0D9206022
Check for continuity between terminals at each switch
position.
If check result is not as specified, replace switch.
Tail Light Relay, Headlight Relay, Front Fog
Light Relay Inspection (If Equipped)
S6RW0D9206032
1) Remove tail light relay (1), headlight relay and/or
front fog light relay (2).
2) Check that there is no continuity between terminal
“3” and “4”. If there is continuity, replace relay.
3) Connect battery positive (+) terminal to terminal “2”
of relay.
4) Connect battery negative (–) terminal to terminal “A”
of relay.
5) Check continuity between terminal “3” and “4”. If
there is no continuity when relay is connected to the
battery, replace relay.
1
2
3
Switch PositionTerminal
ON (PUSH IN)123
OFF
I5RW0A920015-01
8
[B] [A]
3
4
1
5 62
2
I6RW0C920027-02
[A]: Junction block with BCM type (other than discharge headlight model)
[B]: Junction block with BCM type (discharge headlight model)
[C]: Junction block without BCM type
3. Headlight low beam relay (left side)
4. Headlight low beam relay (right side)
5. Headlight high beam relay (left side)
6. Headlight high beam relay (right side)
7. Junction block
8. Battery
7
7
5 6
1
8
3
42 [C]
I6RW0C920028-01
“4” “2”“1”“3”
I4RS0A920022-01

Downloaded from www.Manualslib.com manuals search engine Instrumentation / Driver Info. / Horn: 9C-11
Clock System Diagnosis (If Equipped)S6RW0D9304016
Display of thermometer
does not change at 50
°C
(122
°F)Outside air temperature is 50 °C (122
°F) or more—
Outside air temperature sensor faultyCheck outside air temperature sensor referring
to “Outside Air Temperature Sensor Inspection
(If Equipped)”.
Information display unit faultyReplace unit.
BCM faultyReplace after making sure that none of above
parts is faulty.
Display of thermometer
does not change at “- - -
°C (°F)”Outside air temperature sensor faultyCheck outside air temperature sensor referring
to “Outside Air Temperature Sensor Inspection
(If Equipped)”.
Outside air temperature sensor circuit is
open or shortRepair circuit.
Wiring or grounding faultyRepair circuit.
Information display unit faultyReplace unit.
BCM faultyReplace after making sure that none of above
parts is faulty.
Display of fuel
consumption does not
change at “- - - l / 100 km
(km/l, MPG)”Vehicle is not running (instantaneous
fuel consumption mode)—
Fuel consumption was reset (average
fuel consumption mode, if equipped)Vehicle runs for a while.
Vehicle speed signal faultyCheck ECM for DTC referring to “DTC Check
in Section 1A”.
Wiring or grounding faultyRepair circuit.
CAN communication data (information)
can not be received by BCMCheck BCM for DTC referring to “DTC Check
in Section 10B”.
Information display unit faultyReplace unit.
BCM faultyReplace after making sure that none of above
parts is faulty. Condition Possible cause Correction / Reference Item
Condition Possible cause Correction / Reference Item
No displaying of clockCircuit fuse blownReplace fuse and check for short circuit.
Wiring or grounding faultyRepair circuit.
Clock unit faultyReplace unit.

Downloaded from www.Manualslib.com manuals search engine 9C-14 Instrumentation / Driver Info. / Horn:
Repair Instructions
Ignition Switch Removal and InstallationS6RW0D9306001
Removal
1) Disconnect negative cable at battery.
2) Confirm that ignition key is removed.
3) Remove dash side trim (4) and steering column hole
cover (1).
4) Turn steering wheel to remove steering column
cover screws (3) and then remove steering column
covers (2).
5) Remove steering column mounting nuts referring to
Step 7) under “Removal” of “Steering Column
Removal and Installation in Section 6B”.
6) Disconnect couplers (1) from ignition switch (2).
7) Remove ignition switch (2) from key cylinder (3).
Installation
Reverse removal procedure noting the following.
Tighten steering column mounting nuts referring to Step
2) under “Installation” of “Steering Column Removal and
Installation in Section 6B”.
Ignition Switch InspectionS6RW0D9306002
• Check for continuity between terminals at each switch
position. If check result is not as specified, replace
switch.
Combination Meter Removal and InstallationS6RW0D9306003
Removal
1) Disconnect negative (–) cable at battery.
2) Remove dash side trim (1) and steering column hole
cover (2).
2
3
1
4I7RW01930006-01
11
2
3
I4RS0A930008-01
PositionTerminal
LOCK
ACC
ON
START OUT
INK2 K1 ST IG2 IG1 ACC B1 B2
Ignition knob switch
(with keyless start system only)
ACC
IG1IG2
ST
B2
B1K2
K1
P2
P1
Terminal
OFF (ignition knob switch released)
ON (ignition knob switch pushsed)P1 P2
Key
I5RS0D930003-02
21I7RW01930007-01