section 9 SUZUKI SX4 2006 1.G Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine 8B-33 Air Bag System:
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components and ensure all components are properly mounted.
• Clear DTCs referring to “DTC Clearance”, if any.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.

DTC B1032: Driver Air Bag Circuit Low ResistanceS6RW0D8204019
Wiring Diagram
Refer to “DTC B1031: Driver Air Bag Circuit High Resistance”.
DTC Detecting Condition and Trouble Area4Floor harness circuit check
1) Disconnect “L378” connector located near the driver side
front pillar lower trim.
2) Check for proper connection to floor harness connector
at terminal in “L378” connector.
3) If OK, release shorting bar in SDM connector inserting
release tool (1) included in special tool (A).
Special tool
(A): 09932–76010
4) Measure resistance between “L04-3” and “L378-1”
terminals.
5) Measure resistance between “L04-4” and “L378-2”
terminals.
Is each measured resistance 1
Ω or less?Repair high resistance
or open wire in “GRN/
RED” or “GRN” circuit at
instrument panel
harness.Repair high resistance
or open wire in “GRN/
RED” or “GRN” circuit at
floor harness.
5Contact coil circuit check
1) Check contact coil circuit referring to “Contact Coil Cable
and Its Circuit Check”.
Is contact coil circuit in good condition?Replace driver air bag
(inflator) module
referring to “Driver Air
Bag (Inflator) Module
Removal and
Installation”.Replace contact coil
assembly referring to
“Contact Coil Cable
Assembly Removal and
Installation in Section
6B”. Step Action Yes No
“L04-4” “L04-3”
1,(A)
(A)
I7RW01821019-01
DTC detecting condition Trouble area
Driver air bag circuit is less than 1.1 Ω for more than 4
sec.• Driver air bag circuit
• Contact coil assembly
• Driver air bag module
•SDM

Downloaded from www.Manualslib.com manuals search engine 8B-35 Air Bag System:
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components and ensure all components are properly mounted.
• Clear DTCs referring to “DTC Clearance”, if any.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.

DTC B1033: Driver Air Bag Circuit Shorted to GroundS6RW0D8204020
Wiring Diagram
Refer to “DTC B1031: Driver Air Bag Circuit High Resistance”.
DTC Detecting Condition and Trouble Area4Floor harness resistance check
1) Disconnect “L378” connector located near the driver side
front pillar lower trim.
2) Check for proper connection to floor harness connector
at terminal in “L378” connector.
3) If OK, release shorting bar in SDM connector inserting
release tool (1) included in special tool (A).
Special tool
(A): 09932–76010
4) Measure resistance between “L378-1” and “L378-2”
terminals.
Is measured resistance infinity?Repair “GRN/RED”
circuit for short to “GRN”
circuit at instrument
panel harness.Repair “GRN/RED”
circuit for short to “GRN”
circuit at floor harness.
5Contact coil circuit check
1) Check contact coil circuit referring to “Contact Coil Cable
and Its Circuit Check”.
Is contact coil circuit in good condition?Replace driver air bag
(inflator) module
referring to “Driver Air
Bag (Inflator) Module
Removal and
Installation”.Replace contact coil
assembly referring to
“Contact Coil Cable
Assembly Removal and
Installation in Section
6B”. Step Action Yes No
“L04-4” “L04-3”
1,(A)
(A)
I7RW01821019-01
DTC detecting condition Trouble area
Driver air bag circuit has been shorted to ground for more
than 4 sec.• Driver air bag circuit
•SDM

Downloaded from www.Manualslib.com manuals search engine 8B-37 Air Bag System:
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components and ensure all components are properly mounted.
• Clear DTCs referring to “DTC Clearance”, if any.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.

DTC B1034: Driver Air Bag Circuit Shorted to Power SupplyS6RW0D8204021
Wiring Diagram
Refer to “DTC B1031: Driver Air Bag Circuit High Resistance”.
DTC Detecting Condition and Trouble Area4Contact coil circuit check
1) Connect contact coil connector “G347” located under the
steering column.
2) Remove driver air bag (inflator) module from steering
column referring to “Driver Air Bag (Inflator) Module
Removal and Installation”.
3) Check for proper connection to driver air bag (inflator)
module at terminal in connector (2).
4) If OK, release shorting bar in SDM connector inserting
release tool (1) included in special tool (A).
Special tool
(A): 09932–76010
5) Measure resistance between each terminals of driver air
bag (inflator) module connector (2) and body ground.
Is each measured resistance infinity?Substitute a known-
good SDM and recheck.Replace contact coil
assembly referring to
“Contact Coil Cable
Assembly Removal and
Installation in Section
6B”. Step Action Yes No
“L04-4” “L04-3”
1,(A)
(A)
2
I7RW01821021-01
DTC detecting condition Trouble area
Driver air bag circuit has been shorted to power supply for
more than 4 sec.• Driver air bag circuit
•SDM

Downloaded from www.Manualslib.com manuals search engine 8B-39 Air Bag System:
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components and ensure all components are properly mounted.
• Clear DTCs referring to “DTC Clearance”, if any.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.

4Contact coil circuit check
1) Connect contact coil connector “G347” located under the
steering column.
2) Remove driver air bag (inflator) module from steering
column referring to “Driver Air Bag (Inflator) Module
Removal and Installation”.
3) Check for proper connection to driver air bag (inflator)
module at terminal in connector (2).
4) If OK, release shorting bar in SDM connector inserting
release tool (1) included in special tool (A).
Special tool
(A): 09932–76010
5) With ignition switch turned ON, measure voltage
between each terminals of driver air bag (inflator)
module connector (2) and body ground.
Is each measured voltage 0 V?Substitute a known-
good SDM and recheck.Replace contact coil
assembly referring to
“Contact Coil Cable
Assembly Removal and
Installation in Section
6B”. Step Action Yes No
“L04-4” “L04-3”
1,(A)
2
(A)
I7RW01821023-01

Downloaded from www.Manualslib.com manuals search engine 8B-49 Air Bag System:
2Seat belt pretensioner circuit check
1) With ignition switch turned OFF, remove center pillar
lower trim of applicable side and disconnect seat belt
pretensioner connector “L283” or “L285”.
2) Check for proper connection to applicable seat belt
pretensioner at terminals in “L283” or “L285” connector.
3) If OK, then connect special tools (A), (B) and (C) to
“L283” or “L285” connector disconnected in Step 1).
Special tool
(A): 09932–76010
(B): 09932–75010
(C): 09932–78310
4) Check SDM for DTC.
With ignition switch turned ON, is DTC B1051 or B1055 still
indicated?Go to Step 3. Replace defective seat
belt pretensioner
referring to “Front Seat
Belt Removal and
Installation in Section
8A”. Step Action Yes No
STEERING WHEEL
(B)(C)(A)
“L283”, “L285”
I7RW01822057-01

Downloaded from www.Manualslib.com manuals search engine 8B-51 Air Bag System:
DTC B1052 / B1056: Seat Belt Pretensioner Circuit Low ResistanceS6RW0D8204027
DTC B1052: Driver Seat Belt Pretensioner Circuit Low Resistance
DTC B1056: Passenger Seat Belt Pretensioner Circuit Low Resistance
Wiring Diagram
Refer to “DTC B1051 / B1055: Seat Belt Pretensioner Circuit High Resistance”.
DTC Detecting Condition and Trouble Area
DTC TroubleshootingDTC detecting condition Trouble area
DTC B1052:
Driver seat belt pretensioner circuit is less than 0.9 Ω for
more than 4 sec.
DTC B1056:
Passenger seat belt pretensioner circuit is less than 0.9 Ω
for more than 4 sec.• Driver / passenger seat belt pretensioner circuit
• Driver / passenger seat belt pretensioner
•SDM
Step Action Yes No
1Was “Air Bag Diagnostic System Check Flow” performed?Go to Step 2. Go to “Air Bag
Diagnostic System
Check Flow”.
2Seat belt pretensioner circuit check
1) With ignition switch turned OFF, remove center pillar
lower trim of applicable side and disconnect applicable
seat belt pretensioner connector “L283” or “L285”.
2) Check for proper connection to applicable seat belt
pretensioner at terminals in “L283” or “L285” connector.
3) If OK, then connect special tools (A), (B) and (C) to
“L283” or “L285” connector disconnected in Step 1).
Special tool
(A): 09932–76010
(B): 09932–75010
(C): 09932–78310
4) Check SDM for DTC.
With ignition switch turned ON, is DTC B1052 or B1056 still
indicated?Go to Step 3. Replace defective seat
belt pretensioner
referring to “Front Seat
Belt Removal and
Installation in Section
8A”.
STEERING WHEEL
(B)(C)(A)
“L283”, “L285”
I7RW01822057-01

Downloaded from www.Manualslib.com manuals search engine 8B-85 Air Bag System:
SDM Power Supply and Ground Circuit CheckS6RW0D8204049
Wiring Diagram
Troubleshooting
“L04”14
5
9RED
RED/BLK GRN
YEL/BLK
BLK
8 7
11
12
15
L04-2
L04-28
L04-27
“G241” “G271” “L313”
13
12V
6
1BLK
WHT WHT
WHT/RED 2
34
310 BLK
“G273”
“E324”16
12V5V30V
17
I6RW0C820016-01
1. Battery 6. Ignition switch 11. Combination meter 16. DC / DC converter
2. Main fuse 7. Junction block assembly 12. “AIR BAG” warning light 17. Back up capacitor
3. Fuse 8. “A/B” fuse 13. Light driver
4. Individual circuit fuse box No.1 9. “METER” fuse 14. SDM
5. “IGN” fuse 10. “DOME” fuse 15. Ground for SDM
Step Action Yes No
1Battery voltage check
1) Measure voltage on battery.
Is voltage in 9 – 16 V?Go to Step 2. Check charging system
and repair as necessary
referring to “Generator
Test (Undercharged
Battery Check) in
Section 1J” or
“Generator Test
(Overcharged Battery
Check) in Section 1J”.
2Connection check
1) Check for loose each connection.
Is it connected securely?Go to Step 3. Intermittent trouble.
Check for intermittent
trouble referring to
“Inspection of
Intermittent and Poor
Connections” If OK,
substitute a known-
good SDM and recheck.
3Circuit fuse check
1) With ignition switch turn OFF, check “A/B” fuse for
blowing.
Is “A/B” fuse in good condition?Go to Step 4. Repair defective wire
circuit. After repaired,
replace “A/B” fuse.

Downloaded from www.Manualslib.com manuals search engine 8B-87 Air Bag System:
Contact Coil Cable and Its Circuit CheckS6RW0D8204050
Troubleshooting
Step Action Yes No
1Driver air bag circuit check
1) Remove driver air bag (inflator) module referring to
“Driver Air Bag (Inflator) Module Removal and
Installation”.
2) With ignition switch turned OFF, disconnect SDM
connector “L04”.
3) Release shorting bar in SDM connector inserting release
tool (1) included in special tool (A).
Special tool
(A): 09932–76010
4) Measure resistance between “L04-3” and “L04-4”
terminals.
Is each measured resistance infinity?Go to Step 2. Check defective wire
harness.
If wire is OK, replace
contact coil.
2Contact coil circuit (driver air bag circuit) check
1) Remove contact coil referring to “Contact Coil Cable
Assembly Removal and Installation in Section 6B”.
2) Measure resistance between “A” terminal of driver air
bag connector (1) and “a” terminal of contact coil
connector (2).
3) Measure resistance between “B” terminal of driver air
bag connector (1) and “b” terminal of contact coil
connector (2).
Special tool
(A): 09932–76010
Is each measured resistance 1
Ω or less?Go to Step 3 or 4. Replace contact coil.
“L04-4”
“L04-3”
1,(A)(A)
I7RW01821030-01
1
1
AB
(A)ba
2
I6RW0B820013-03

Downloaded from www.Manualslib.com manuals search engine 8B-91 Air Bag System:
CAUTION!
After detecting one time of such collision as
to meet deployment conditions, the SDM
must not be used.
Refer to “Air Bag Diagnostic System Check”
when checking the SDM.

Accident with Deployment / Activation – Component
Replacement
When driver and passenger air bags are deployed, the
following components must be replaced.
• Driver and passenger air bag (inflator) modules
• Driver and passenger seat belt pretensioners
• SDM after detecting such collision as to meet
deployment conditions
• Forward impact-sensor
• Instrument panel
When side-air bag and side curtain-air bag are deployed,
the following components must be replaced.
• Deployed side-air bag (inflator) module
• Deployed side curtain-air bag (inflator) module
• Side impact-sensor
•SDM
Accident with or without Deployment / Activation –
Component Inspections
Certain air bag and restraint system components must
be inspected after any crash, whether the air bag system
activated or not. If any faulty condition is found in the
following checks, replace faulty part.
Those components are:
• Steering column (1) and shaft joints
– Check for length, damage and bend according to
“Checking Steering Column for Accident Damage in
Section 6B”.
• Steering column bracket (2) and capsules
– Check for damage and bent.
• Steering wheel and driver air bag (inflator) module
– Check for damage or air bag (inflator) module
fitness.
– Check trim cover (pad surface) for cracks.
– Check wire harness and connector for damage or
tightness.• Contact coil assembly
– Check wire harness and connectors for damage or
tightness.
– Check contact coil case for damage.
– Check contact coil circuit referring to “Contact Coil
Cable and Its Circuit Check”.
• Instrument panel member and reinforcement
– Check for any distortion, bending, cracking or other
damage.
– Check instrument panel for cracks or deformities.
• Passenger air bag (inflator) module
– Check for dents, cracks, damage or fitness.
– Check harness and connector for damage or
tightness.
•SDM
– Check for external damage such as deformation,
scratch, crack, peeled paint, etc.
– Check SDM for a cause in itself preventing its
proper installation. (There is a gap between SDM
and SDM plate, or it cannot be fixed securely.)
1
2
I6RW0B820015-01
I5JB0A820062-01
I4RS0A820048-01
I5RW0A820058-03

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-92
– Check connector or lead wire of SDM for scorching,
melting or damage.
– Check SDM connector and terminals for tightness.
– Check if SDM sets a DTC and is judged as
malfunctioning according to the diagnostic flow.
• Air bag wire harness and connections
– Check for damages, deformities or poor
connections.
Refer to “Inspection of Intermittent and Poor
Connections”.
– Check wire harness clamps for tightness.
• Forward impact-sensor
– Check sensor (1) and apron-side-member (driver
side) (2) for damage, bend or rust.
– Check connector (3) or lead wire (4) of forward-
sensor for scorching, melting or damage.• Side impact-sensor
– Check sensor (1) and under body (2) for dents,
cracks, deformation or rust.
– Check sensor connector (sensor side and harness
side) (3) or sensor lead wire (4) for damage, crack,
scorching or melting.
• Seat belt pretensioner
– Check for dents, cracks, damage or fitness
– Check harness and connector for damage or
tightness.
• Seat belts and mounting points
– Refer to “Front Seat Belt Components in Section
8A”.
• “AIR BAG” warning light
– After vehicle is completely repaired, perform “Air
Bag Diagnostic System Check”.
• Side-air bag (inflator) module
– Check for dents, cracks, damage or fitness.
– Check trim cover for cracks or deformities.
– Check wire harness and connector for damage or
tightness.
• Side curtain-air bag (inflator) module
– Check for dents, cracks, damage or fitness.
– Check harness wire harness and connector for
damage or tightness.
– Check headlining for cracks or deformation.
1. Main harness 5. Side-air bag harness
2. Grounding point 6. Side curtain-air bag harness
3. Floor harness 7. Side curtain-air bag (inflator)
module
4. Instrument panel harness
I5RH01820092-01
4
1
26
3
5
7
I6RW0C820018-01
1
23
4I5RW0A820059-01
1. Seat belt 2. Retractor assembly
3 2
1
4
I5RW0A820060-01
I3JA01820043-01