TATA SAFARI 2015 Owners Manual

141
PRELIMINAR PRELIMINARPRELIMINAR PRELIMINAR
PRELIMINAR
Y Y Y Y
Y
TR TRTR TR
TR
OUBLE SHOO OUBLE SHOOOUBLE SHOO OUBLE SHOO
OUBLE SHOO
TING TINGTING TING
TING
SR. NO. SR. NO.SR. NO. SR. NO.
SR. NO.
PROBLEM OBSERVED PROBLEM OBSERVEDPROBLEM OBSERVED PROBLEM OBSERVED
PROBLEM OBSERVED
PROBABLE CAUSE PROBABLE CAUSEPROBABLE CAUSE PROBABLE CAUSE
PROBABLE CAUSE
A AA A
A
CTION CTION CTION CTION
CTION
T TT T
T
O BE O BE O BE O BE
O BE
T TT T
T
AKEN AKENAKEN AKEN
AKEN
STEERING SYSTEM STEERING SYSTEMSTEERING SYSTEM STEERING SYSTEM
STEERING SYSTEM
1. Hard steeringLess fluid in the power steering • Get the fluid topped up to
tankcorrect level
Air in the system • Get the air removed by bleeding
the system
Loose pump belt • Get the belt correctly adjusted
ELECTRICAL ELECTRICALELECTRICAL ELECTRICAL
ELECTRICAL
1. No lights on the dash board after Battery terminal got disconnected• Get the battery properly
turning on the ignition key Battery completely dead connected
• Get the battery charged
• Get the alternator & charging
circuit checked
• Check for parking lamp fuse
2. Non functioning electricalBlown fuse in the circuit • Replace the fuse if blown
accessories such as powerLoose connectors • Get the connection properly
windows, head lamps, fueltightened
tank flap, wiper and washer etc. Circuit relay loose • Tighten the relay correctly
in the mounting
Defective components • Get the defective component
replaced from Authorised
Workshop
PRELIMINARY TROUBLE SHOOTING
ProCarManuals.com

142
SR. NO. SR. NO.SR. NO. SR. NO.
SR. NO.
PROBLEM OBSERVED PROBLEM OBSERVEDPROBLEM OBSERVED PROBLEM OBSERVED
PROBLEM OBSERVED
PROBABLE CAUSE PROBABLE CAUSEPROBABLE CAUSE PROBABLE CAUSE
PROBABLE CAUSE
A AA A
A
CTION CTION CTION CTION
CTION
T TT T
T
O BE O BE O BE O BE
O BE
T TT T
T
AKEN AKENAKEN AKEN
AKEN
AIR CONDITIONING AIR CONDITIONINGAIR CONDITIONING AIR CONDITIONING
AIR CONDITIONING
1. Fan motor does not operate Blown fuse • Replace fuse and correct any
wiring short
Faulty connection • Properly connect poor
connections
Faulty motor •Replace motor if no conductance
Faulty or poor •Replace resistor block if defective
connection at resistor
Faulty fan switch • Replace switch
2. Motor operates but air flowObstruction at •Clean evaporator
is minimumevaporator inlet
Air leak • Correctly seal
Faulty thermostat •Adjust or replace thermostat
3. Insufficient cooling, Air flowIncorrect refrigerant quantity or •Get the defect rectified at
normal and compressordefect in system aggregates nearest authorised service
operatingcentre
PRELIMINAR PRELIMINARPRELIMINAR PRELIMINAR
PRELIMINAR
Y Y Y Y
Y
TR TRTR TR
TR
OUBLE SHOO OUBLE SHOOOUBLE SHOO OUBLE SHOO
OUBLE SHOO
TING TINGTING TING
TINGPRELIMINARY TROUBLE SHOOTING
ProCarManuals.com

143
PRELIMINAR PRELIMINARPRELIMINAR PRELIMINAR
PRELIMINAR
Y Y Y Y
Y
TR TRTR TR
TR
OUBLE SHOO OUBLE SHOOOUBLE SHOO OUBLE SHOO
OUBLE SHOO
TING TINGTING TING
TING
SR. NO. SR. NO.SR. NO. SR. NO.
SR. NO.
PROBLEM OBSERVED PROBLEM OBSERVEDPROBLEM OBSERVED PROBLEM OBSERVED
PROBLEM OBSERVED
PROBABLE CAUSE PROBABLE CAUSEPROBABLE CAUSE PROBABLE CAUSE
PROBABLE CAUSE
A AA A
A
CTION CTION CTION CTION
CTION
T TT T
T
O BE O BE O BE O BE
O BE
T TT T
T
AKEN AKENAKEN AKEN
AKEN
WIPERS WIPERS WIPERS WIPERS
WIPERS
1. Narrow streaks are left on theForeign matter hasClean the edgeof the blade. If streaks still
wind shield making it hard to see attached to the blade or appear, replace the blade
edge of the blade is worn
out.
2. The wiper blade jumps across No proper contact of wiper Clean the wind shield. If jumping persists
the windshield and makes a lot blade with wind shield glass replace the blade.
of noise (Un-smooth operation) and wiper blade does not
move smoothly across the
surface but vibrates, noisily
and bounces.
3. The wipe leaves large un-wipedRubber deformedReplace the blade
spots.
4. The blade does not contact with Deformed wiper blade Replace wiper blade / arm
the wind shield surface evenly, / arm
leaving a large un-wiped surface.
PRELIMINARY TROUBLE SHOOTING
ProCarManuals.com

144
1. The vehicle has been built to give you thousands of
kilometers of economical and trouble-free performance.
This is however, possible only if this vehicle is
systematically maintained and operated strictly
according to the instructions contained in this book.
2 . The free services should be availed of, at the following
km & time range
1 11 1
1
st stst st
st Free Service Free Service Free Service Free Service
Free Service At 1,000 - 1,500 km OR 1 month
Whichever is earlier
2 22 2
2
nd ndnd nd
nd Free Service Free Service Free Service Free Service
Free Service At 15,000 - 15,500 km OR 12 months
Whichever is earlier
3 33 3
3
rd rdrd rd
rd Free Service Free Service Free Service Free Service
F r e e S e r v i c e At 30,000 - 30,500 km OR 24 months
Whichever is earlier
4 44 4
4
th thth th
th Free Service Free Service Free Service Free Service
Free Service At 45,000 - 45,500 km OR 36 months
Whichever is earlier
5th Free Service 5th Free Service5th Free Service 5th Free Service
5th Free Service At 60,000 - 60,500 km OR 48 months
Whichever is earlier
3 . The respective service coupon should be detached and
handed over to the concerned Servicing Agency for the
service performed.
The selling dealer should fill up details of vehicle
perticulars on the inside cover page of the Owner’s
Manual.
4. These services can be satisfactorily performed only by one
of our Authorised Dealers’/TASC’s/TASP’s Workshops in India,
irrespective of the dealer who sold the vehicle, provided the
vehicle is sent to them at the kilometerages specified and
that this service book is produced before them.
The vehicle is entitled to pre-delivery service with free labour.
After the delivery of the vehicle, in the subsequent
‘5 fr ‘5 fr‘5 fr ‘5 fr
‘5 fr
ee eeee ee
ee
services’ labour would be free but materials, if any services’ labour would be free but materials, if anyservices’ labour would be free but materials, if any services’ labour would be free but materials, if any
services’ labour would be free but materials, if any
w ww w
w
ould b ould bould b ould b
ould b
e char e chare char e char
e char
ged f ged fged f ged f
ged f
or oror or
or
.. ..
.
All services, other than the above, must be paid for both for
materials and labours; material at prevailing rates for the
quantity consumed and labour at our scheduled rates
available with our Authorised Dealers/TASCs/TASPs.
5. In the event of a schedule Service not performed within
specified kilometers the respective coupons will be detached
by the Authorised Dealer’s Workshop when the vehicle is sent
to them next. Should a major service have been missed, all
the works listed for such service must be performed when
the vehicle is taken next to one of our Authorised Dealer’s/
TASC’s/TASP’s Workshop.
6. 6.6. 6.
6.
It is an important condition of our sales policy that It is an important condition of our sales policy thatIt is an important condition of our sales policy that It is an important condition of our sales policy that
It is an important condition of our sales policy that
no warranty claims shall be entertained by us unless no warranty claims shall be entertained by us unlessno warranty claims shall be entertained by us unless no warranty claims shall be entertained by us unless
no warranty claims shall be entertained by us unless
all services upto time of the claim arising have been all services upto time of the claim arising have beenall services upto time of the claim arising have been all services upto time of the claim arising have been
all services upto time of the claim arising have been
performed on the vehicle by one of our Authorised performed on the vehicle by one of our Authorisedperformed on the vehicle by one of our Authorised performed on the vehicle by one of our Authorised
performed on the vehicle by one of our Authorised
D DD D
D
ealer ealerealer ealer
ealer
’’ ’’
’
s / s / s / s /
s /
T TT T
T
ASC ASCASC ASC
ASC
’’ ’’
’
s/T s/Ts/T s/T
s/T
ASP ASPASP ASP
ASP
’’ ’’
’
s s s s
s
W WW W
W
or oror or
or
kshops kshopskshops kshops
kshops
.. ..
.
S P E C I A L I N S T R U C T I O N S
ProCarManuals.com

145
Failure to carry out the services listed in this book can
cause considerable damage to the vehicle and
inconvenience to you. It is, therefore, in your own interest
to take your vehicle to one of our Authorised Dealer’s,
TASC’s, TASP’s, Workshop for servicing.
7 . All our Authorised Dealer’s/TASC’s Workshops have been
equipped with special tools and are manned by
technical personnel trained by us. Besides, they have
adequate stocks of genuine spare parts for replacement
purposes, should the need arise. Our Authorised
Workshops are therefore in a position to render you any
expert advice and service your vehicle may need. Please
give them an opportunity to serve you, so that you may
obtain economical and trouble free performance
from your vehicle.
8 . For any technical advice concerning your vehicle, please
contact the nearest Authorised Dealer.
S P E C I A L I N S T R U C T I O N S
ProCarManuals.com

146
S E R V I C E S C H E D U L ESERVICE SCHEDULE SERVICE SCHEDULESERVICE SCHEDULE SERVICE SCHEDULE
SERVICE SCHEDULE
SR SRSR SR
SR
x 1000 km x 1000 kmx 1000 km x 1000 km
x 1000 km
NO NONO NO
NO
OPER OPEROPER OPER
OPER
A AA A
A
TIONS TIONSTIONS TIONS
TIONS
FREQUENCY FREQUENCYFREQUENCY FREQUENCY
FREQUENCY
1-1.5 1-1.51-1.5 1-1.5
1-1.5
15 1515 15
15
30 3030 30
30
45 4545 45
45
60 6060 60
60
75 7575 75
75
90 9090 90
90
105 105105 105
105
GENERAL GENERALGENERAL GENERAL
GENERAL
1 Wash the vehicle & Clean the condenser with compressed air Every Service x x x x x x x x
2 Check & Top up Fluids if required: Coolant, Brake / Clutch Fluid, Battery Electrolyte, Power Every Service x x x x x x x x
Steering Oil, Gear Box Oil, Transfer Case & Front Axle (4X4) / Rear Axle Oil
3 Drain water accumulated in Sedimenter (OR Whenever warning lamp glows) Every Service x x x x x x x x
4 Check Engine Compartment for loose Fasteners, Low pressure fuel lines, Coolant hoses, air hoses, Every Service x x x x x x x x
Vacuum hoses, hydraulic line connections for leakages if any, Attend if necessary
5 Check Underbody for loose Fasteners, hydraulic line connections, Exhaust system / Fuel Pipes for Every Service x x x x x x x x
Damages / Leakages if any. Attend if necessary
6 Apply grease on door latches, door lock, door check stop, striker, bonnet opening lever & lock Every Service x x x x x x x
plate, tailgate hinges & door lock inner ratchet.
7 Check & ensure normal working of engine using Diagnostic Equipment. Every Service x x x x x x x x
2.2L DICOR ENGINE 2.2L DICOR ENGINE2.2L DICOR ENGINE 2.2L DICOR ENGINE
2.2L DICOR ENGINE
1 *Clean air cleaner filter element, Change if red band appears on service indicator even after Every Service x x x x x x x
cleaning
2 *Change engine Oil and Oil filter. Use APICH4+MB228.3 or Higher grade Engine Oil.Every Service x x x x x x x x
OR 1 Year whichever is earlier
3 Check All accessory Drive belts, adjust tension if required, change if damaged Every Service x x x x x x x
OR 1 Year whichever is earlier
4 Change fuel filterEvery Service x x x x x x x
OR 2 Years whichever is earlier
5 *Replace air filter element (OR if RED band appears on Service Indicator) 45,000 km x x
6 Change coolant in the cooling system 60,000 km x
OR 2 Years whichever is earlier
7 Change Sedimenter / Water seperator1,05,000 km x
8 Change Timing Belt & Timing Belt Idler1,05,000 km x
ProCarManuals.com

147
S E R V I C E S C H E D U L ESERVICE SCHEDULE SERVICE SCHEDULESERVICE SCHEDULE SERVICE SCHEDULE
SERVICE SCHEDULE
SR SRSR SR
SR
x 1000 km x 1000 kmx 1000 km x 1000 km
x 1000 km
NO NONO NO
NO
OPER OPEROPER OPER
OPER
A AA A
A
TIONS TIONSTIONS TIONS
TIONS
FREQUENCY FREQUENCYFREQUENCY FREQUENCY
FREQUENCY
1-1.5 1-1.51-1.5 1-1.5
1-1.5
15 1515 15
15
30 3030 30
30
45 4545 45
45
60 6060 60
60
75 7575 75
75
90 9090 90
90
105 105105 105
105
9 Change vacuum hoses fotr Vacuum Modulator, Turbocharger, EGR valve & throttle valve 60,000 km x
OR 4 Years whichever is earlier
GEAR BOX GEAR BOXGEAR BOX GEAR BOX
GEAR BOX
1 *Change oil in gear box (First at 45,000 KM, there after every 90,000 KM) x x
2 Change oil in transfer case 45,000 KM x x
3 Clean breather in gear box (also Transfer case in case of 4X4)
Every Oil Changexx
PROPELLER SHAFT PROPELLER SHAFTPROPELLER SHAFT PROPELLER SHAFT
PROPELLER SHAFT
1 Grease propeller shaft with grease gun (at slip joint - splines end) & Check Centre bracket 15,000 km x x x x x x x
mounting bolts for looseness. Tighten if necessary
FRONT AXLE (for 4x4) / REAR AXLE FRONT AXLE (for 4x4) / REAR AXLEFRONT AXLE (for 4x4) / REAR AXLE FRONT AXLE (for 4x4) / REAR AXLE
FRONT AXLE (for 4x4) / REAR AXLE
1 Change oil in axle (First at 15,000 KM, there after every 75,000 KM) x x
2 Clean breather in Axle Every Service x x x x x x x
SUSPENSION & STEERING SUSPENSION & STEERINGSUSPENSION & STEERING SUSPENSION & STEERING
SUSPENSION & STEERING
1 Grease idler arm (seal type idler arm) 15,000 km x x x x x x x
2 Check wheel alignment & balancing, chassis height & adjust if necessary 15,000 km x x x x x x x
3 Check condition of rubber bushes in the following & replace if necessary. 1)Top wishbone 30,000 km x x x
2)Lower wishbone 3)Anti roll bars 4)Rear links 5)Panhard rod 6) Vibration damper
4 Check shock absorber, its bushes & steering damper bushes, replace if necessary 30,000 km x x x
5 Grease steering spindle and sleeve 30,000 km x x x
6 Check & adjust front wheel bearing play & Change grease in front hubs 45,000 km x x
7 Change oil in power steering system & change filter element 75,000 km x
CLUTCH & BRAKES CLUTCH & BRAKESCLUTCH & BRAKES CLUTCH & BRAKES
CLUTCH & BRAKES
1 Check parking brakes, adjust if necessary15,000 km x x x x x x x
2 Check front brake pads & rear brake linings. Replace if necessary 15,000 km x x x x x x x
3 Change Clutch & Brake Fluid (Or 2 years whichever is earlier) 30,000 km x x x
ProCarManuals.com

148
S E R V I C E S C H E D U L ESER SERSER SER
SER
VICE SCHEDULE VICE SCHEDULEVICE SCHEDULE VICE SCHEDULE
VICE SCHEDULE
ADDITIONAL MAINTENANCE SCHEDULE UNDER SEVERE DRIVING CONDITIONS :
A.. Driving in conditions such as Patrolling, Taxi, Pickup Van, Vehicle Towing, with Trailer Towing
B. Driving on Dusty / Sandy roads
C. More than 50% (in terms of kms) driving in heavy city traffic
D. Frequently operating in mountainous area
ITEMINTERVAL CONDITION
AB CD
1. Engine Oil & Oil Filter Change every 7500 kms.
z zz z
z
z zz z
z
z zz z
z
z zz z
z
2. Air Filter Element Clean at every 7500 kms. &
z zz z
z
replace at 30,000 kms.
3. Front (for 4X4) & Rear Axle Change First at 15000 kms
z zz z
z
z zz z
z
z zz z
z
z zz z
z
Oil Change & thereafter at 45,000 kms.
SR SRSR SR
SR
x 1000 km x 1000 kmx 1000 km x 1000 km
x 1000 km
NO NONO NO
NO
OPER OPEROPER OPER
OPER
A AA A
A
TIONS TIONSTIONS TIONS
TIONS
FREQUENCY FREQUENCYFREQUENCY FREQUENCY
FREQUENCY
1-1.5 1-1.51-1.5 1-1.5
1-1.5
15 1515 15
15
30 3030 30
30
45 4545 45
45
60 6060 60
60
75 7575 75
75
90 9090 90
90
105 105105 105
105
ELECTRICALS ELECTRICALSELECTRICALS ELECTRICALS
ELECTRICALS
1 Check headlamp focussing & functioning of other electrical equipment 15,000 km x x x x x x x
2 Check specific gravity of battery electrolyte 30,000 km x x x
HV HVHV HV
HV
A AA A
A
C CC C
C
1 Check the HVAC System for Satisfactory Performance & attend if required Every Service x x x x x x x x
WHEELS & WHEELS & WHEELS & WHEELS &
WHEELS &
T TT T
T
YRES YRESYRES YRES
YRES
1 Tyre rotation15,000 km x x x x x x x
* Under severe driving conditions, additional maintenance is required. Please Refer to “Additional Maintenance Schedule under severe driving conditions”:
P PP P
P
r rr r
r
ec ecec ec
ec
autions t autions tautions t autions t
autions t
o b o bo b o b
o b
e tak e take tak e tak
e tak
en while cleaning engine c en while cleaning engine cen while cleaning engine c en while cleaning engine c
en while cleaning engine c
ompar omparompar ompar
ompar
tmen tmentmen tmen
tmen
t : t :t : t :
t :
I I I I
I
t is r t is rt is r t is r
t is r
ec ecec ec
ec
ommended t ommended tommended t ommended t
ommended t
o use dr o use dro use dr o use dr
o use dr
y lo y loy lo y lo
y lo
w pr w prw pr w pr
w pr
essur essuressur essur
essur
e air e aire air e air
e air
.. ..
.
D D D D
D
o not use pr o not use pro not use pr o not use pr
o not use pr
essur essuressur essur
essur
ised isedised ised
ised
w ww w
w
a aa a
a
t tt t
t
er erer er
er
.. ..
.
ProCarManuals.com

149
V E H I C L E R E C O R D S H E E T

VEHICLE REC VEHICLE RECVEHICLE REC VEHICLE REC
VEHICLE REC
ORD SHEET ORD SHEETORD SHEET ORD SHEET
ORD SHEET
Km. reading
Fuel filled Fuel filledFuel filled Fuel filled
Fuel filled
Fuel consumption Fuel consumptionFuel consumption Fuel consumption
Fuel consumption
Remarks / complaints Remarks / complaintsRemarks / complaints Remarks / complaints
Remarks / complaints
ProCarManuals.com

150


VEHICLE REC VEHICLE RECVEHICLE REC VEHICLE REC
VEHICLE REC
ORD SHEET ORD SHEETORD SHEET ORD SHEET
ORD SHEETV E H I C L E R E C O R D S H E E T
Km. reading
Fuel filled Fuel filledFuel filled Fuel filled
Fuel filled
Fuel consumption Fuel consumptionFuel consumption Fuel consumption
Fuel consumption
Remarks / complaints Remarks / complaintsRemarks / complaints Remarks / complaints
Remarks / complaints
ProCarManuals.com