oil pressure TATA SAFARI 2015 Owners Manual

9
ENVIR ENVIRENVIR ENVIR
ENVIR
ONMENT ONMENTONMENT ONMENT
ONMENT
AL PR AL PRAL PR AL PR
AL PR
O OO O
O
TECTION TECTIONTECTION TECTION
TECTION
¾Ensure that fuel filter, oil filter and breather are checked
periodically and replaced, if required, as recommended
by Tata Motors.
¾Do not pour the used oils or coolants into the sewage
drains, garden soil or open streams. Dispose the used
filters and batteries in compliance with the current
legislation.
¾Do not allow unauthorised person to tamper with
engine settings or to carry modifications on the vehicle.
¾Never allow the vehicle to run out of fuel.
¾Parts like brake liners, clutch disc should be vacuum
cleaned. Do not use the compressed air for cleaning
these parts which may spread the dust in the
atmosphere.
¾While carrying out the servicing or repairs of your While carrying out the servicing or repairs of yourWhile carrying out the servicing or repairs of your While carrying out the servicing or repairs of your
While carrying out the servicing or repairs of your
vehicle you should pay keen attention to some of vehicle you should pay keen attention to some ofvehicle you should pay keen attention to some of vehicle you should pay keen attention to some of
vehicle you should pay keen attention to some of
the important engine aggregates and wiring the important engine aggregates and wiringthe important engine aggregates and wiring the important engine aggregates and wiring
the important engine aggregates and wiring
har harhar har
har
ness which gr ness which grness which gr ness which gr
ness which gr
ea eaea ea
ea
tly aff tly afftly aff tly aff
tly aff
ec ecec ec
ec
t emission. t emission.t emission. t emission.
t emission.


T TT T
T
hese hesehese hese
hese
components are :- components are :-components are :- components are :-
components are :-
1. 1.1. 1.
1.
Fuel injection equipments : pump, rail,Injectors, Fuel injection equipments : pump, rail,Injectors,Fuel injection equipments : pump, rail,Injectors, Fuel injection equipments : pump, rail,Injectors,
Fuel injection equipments : pump, rail,Injectors,
Nozzles and high pressure pipes. Nozzles and high pressure pipes.Nozzles and high pressure pipes. Nozzles and high pressure pipes.
Nozzles and high pressure pipes.2. 2.2. 2.
2.
Air Intake & Exhaust system especially for Air Intake & Exhaust system especially forAir Intake & Exhaust system especially for Air Intake & Exhaust system especially for
Air Intake & Exhaust system especially for
leakages. leakages.leakages. leakages.
leakages.
3. 3.3. 3.
3.
Cylinder head for valve leakage. Cylinder head for valve leakage.Cylinder head for valve leakage.
Cylinder head for valve leakage.
Cylinder head for valve leakage.
4. 4.4. 4.
4.
A AA A
A
ll filt ll filtll filt ll filt
ll filt
ers such as air ers such as airers such as air ers such as air
ers such as air
,, ,,
,
oil & fuel filt oil & fuel filt oil & fuel filt oil & fuel filt
oil & fuel filt
ers (check ers (checkers (check ers (check
ers (check
periodically). periodically).periodically). periodically).
periodically).
5. 5.5. 5.
5.
T TT T
T
urb urburb urb
urb
o oo o
o
char charchar char
char
ger & ger & ger & ger &
ger &
V VV V
V
acuum M acuum Macuum M acuum M
acuum M
o oo o
o
dula duladula dula
dula
t tt t
t
or OR it or OR itor OR it or OR it
or OR it
’’
’’
’
s ss s
s
vacuum hoses. vacuum hoses.vacuum hoses. vacuum hoses.
vacuum hoses.
6. 6.6. 6.
6.
EGR System & components. EGR System & components.EGR System & components. EGR System & components.
EGR System & components.
7. 7.7. 7.
7.
Electrical connections Electrical connectionsElectrical connections Electrical connections
Electrical connections
8. 8.8. 8.
8.
‘Service’ lamp contineously glows, please take ‘Service’ lamp contineously glows, please take‘Service’ lamp contineously glows, please take ‘Service’ lamp contineously glows, please take
‘Service’ lamp contineously glows, please take
the vehicle to Service Station. the vehicle to Service Station.the vehicle to Service Station. the vehicle to Service Station.
the vehicle to Service Station.
9. 9.9. 9.
9.
Catalytic Convertor Catalytic ConvertorCatalytic Convertor Catalytic Convertor
Catalytic Convertor
10. 10.10. 10.
10.
EMS wiring harness i.e. electrical connections to EMS wiring harness i.e. electrical connections toEMS wiring harness i.e. electrical connections to EMS wiring harness i.e. electrical connections to
EMS wiring harness i.e. electrical connections to
all sensors and actuators. all sensors and actuators.all sensors and actuators. all sensors and actuators.
all sensors and actuators.
This owner’s manual contains further information on driving
precautions and maintenance care leading to environment
protection. Please familiarise yourself with these aspects
before driving.
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INDICATORS AND INSTRUMENTSINDIC INDICINDIC INDIC
INDIC
A AA A
A
T TT T
T
ORS ORSORS ORS
ORS
T TT T
T
ur urur ur
ur
n S n Sn S n S
n S
ignals ignalsignals ignals
ignals
Indicators IndicatorsIndicators Indicators
Indicators
Turn signal lamps can be operated only when the ignition
supply is 'ON' and by using the turn indicator switch on the
combiswitch.
The direction indicator arrow (LHS) & (RHS) on the
instrument cluster flashes alongwith external indicator lights as
selected.
Parking Brake and Parking Brake andParking Brake and Parking Brake and
Parking Brake and
Low Brake Fluid Indicator Low Brake Fluid IndicatorLow Brake Fluid Indicator Low Brake Fluid Indicator
Low Brake Fluid Indicator
When the parking brake is applied this indicator illuminates.
Ensure that the parking brake is fully released and this
indicator goes off while driving.
When you turn the key to IGN position this indicator
illuminates for few seconds and goes off automatically. It
remains ‘ON’ when brake fluid level in the master cylinder
container is low.
CAUTION CAUTIONCAUTION CAUTION
CAUTION
Do not drive the vehicle if the brake fluid level indicator
remains ‘ON’. Get the defect rectified.High Beam Indicator High Beam IndicatorHigh Beam Indicator High Beam Indicator
High Beam Indicator
This light illuminates with the head lamps in high beam
position.
Low Oil Pressure Indicator Low Oil Pressure IndicatorLow Oil Pressure Indicator Low Oil Pressure Indicator
Low Oil Pressure Indicator
This indicator light will glow when the oil pressure in the
running engine drops low enough to cause damage to the
engine.
It should light when ignition is ‘ON’ and should go off when
engine is running.
If this light glows when engine is running, it indicates serious
problem in engine lubrication system.
Safely pull to the side of the road and shut off the engine as
soon as possible.
Continuously glowing of light indicates fault in lubrication
system.
NOTICE NOTICENOTICE NOTICE
NOTICE
Do not run the engine when low oil pressure, indicator
light is ON. In such a case contact the nearest authorised
workshop for rectification of fault.
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P R I O R T O D R I V I N GCHECKS CHECKSCHECKS CHECKS
CHECKS
CHECK CHECKCHECK CHECK
CHECK
•Fuel level (Refer page No. 72)
•Coolant level (Refer page No. 73)
•Engine oil level (Refer page No. 72)
•Tyre pressure (Refer page No. 124)
•Brake & clutch fluid level
(Refer page No. 115)
ENSURE ENSUREENSURE ENSURE
ENSURE
•Gear shift lever in neutral
position
•All switches & lamps working
•SRS, ABS , Brake fluidlevel indicator
and Engine lamp goes off
•Parking brake released
ADJUST ADJUSTADJUST ADJUST
ADJUST
•Driver Seat (Refer page No. 56)
•Rear view mirrors (Refer page No. 60 & 63)
•Steering column (Refer page No. 37)
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FUEL FIL FUEL FILFUEL FIL FUEL FIL
FUEL FIL
TER & FUEL SY TER & FUEL SYTER & FUEL SY TER & FUEL SY
TER & FUEL SY
STEM STEMSTEM STEM
STEM
6. Refit the drain plug using a new sealing washer. Tighten
drain plug to 5 mkg. torque.
7. Fill, recommended quantity of fresh engine oil in the crank
case and secure the oil filler cap in its place.
8. Start the engine and run for a few minutes. The engine oil
pressure indicator lamp should go ‘off ’ after starting the
engine.
9. Check for engine oil leakages.
10. Stop the engine and recheck engine oil level after a few
minutes. If necessary add oil to bring the level to the upper
mark on the dipstick.
NOTICE NOTICENOTICE NOTICE
NOTICE
Use of reclaimed oil is not recommended
Priming Pump Priming PumpPriming Pump Priming Pump
Priming Pump
Priming pump is used for priming the fuel manually after
overhauling of the engine or after refitment of fuel lines. Pump
the fuel by means of priming pump until all air in the fuel line is
removed. Before cranking the engine ensure that there is no air
in the fuel system.
NOTICE NOTICENOTICE NOTICE
NOTICE
Please do not loosen/remove high pressure pipes and injectors
for air bleeding in the fuel.
M A I N T E N A N C E
F FF F
F
uel & F uel & Fuel & F uel & F
uel & F
ilt iltilt ilt
ilt
er D er Der D er D
er D
r rr r
r
aining ainingaining aining
aining
Loosen drain plugs by 1-2 turn and drain out water and other
sediments from fuel filter bowls depending on operating
conditions to ensure that no water is allowed to enter the fuel
system.
S SS S
S
edimen edimenedimen edimen
edimen
t tt t
t
er er er er
er
W WW W
W
a aa a
a
t tt t
t
er D er Der D er D
er D
r rr r
r
aining ainingaining aining
aining
Water sedimenter is located near fuel tank at rear left hand side
of the vehicle.
Loosen drain plug by 1-2 turns and drain out water and other
sediments from sedimenter when water level indicator lamp
glows in instrument cluster to ensure that no water is
allowed to enter the fuel system.
Sedimenter
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TURBO CHARGER (IF FITTED) TURBO CHARGER (IF FITTED)TURBO CHARGER (IF FITTED) TURBO CHARGER (IF FITTED)
TURBO CHARGER (IF FITTED)
V VV V
V
ar arar ar
ar
iable iable iable iable
iable
T TT T
T
urbine urbine urbine urbine
urbine
T TT T
T
echnolo echnoloechnolo echnolo
echnolo
g gg g
g
y- y- y- y-
y-
VT VTVT VT
VT
T T T T
T
T TT T
T
urb urburb urb
urb
o oo o
o
char charchar char
char
ger : ger :ger : ger :
ger :
Your vehicle is fitted with a turbocharger having variable
turbine technology ( VTT ). Turbocharger is an efficient
supercharging device used in our engine. It makes optimal
use of thermal energy of engine exhaust gases to run a
turbine which in turn drives a compressor to force air under
pressure into the inlet manifold. This turbocharger is
optimized for higher power output flat torque across large
engine speed range and better fuel consumption.
L LL L
L
ubr ubrubr ubr
ubr
ic icic
ic
ic
a aa a
a
tion of tion of tion of tion of
tion of
T TT T
T
urb urburb urb
urb
o oo o
o
char charchar char
char
ger : ger :ger : ger :
ger :
The turbocharger rotor assembly is supported by two fully
floating bearing bushes in the bearing housing. These
bearing bushes are lubricated with finely filtered engine
oil from the lubrication system of the engine.
Idle the engine for a while (30 seconds) after starting the
engine and before stopping the engine to ensure adequate
lubricating oil supply to the turbocharger.
T TT T
T
urb urburb urb
urb
o oo o
o
char charchar char
char
ger C ger Cger C ger C
ger C
onnec onneconnec onnec
onnec
tions : tions :tions : tions :
tions :
All turbocharger connections must be leak-proof. Check air
inlet, air outlet, exhaust gas inlet and exhaust outlet
connections as well as oil inlet and outlet connections to
the turbocharger and tighten the connections where
required.Proper maintenance of air filter, oil filter as well as use of
correct grade of oil and adherence to oil change intervals is
essential for proper functioning of the turbocharger.
If you suspect any malfunctioning of the turbocharger, take
the vehicle to the nearest dealer. Do not remove the
turbocharger yourself.
M A I N T E N A N C E
Turbocharger ( VTT )
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AIR CONDITIONING AIR CONDITIONING AIR CONDITIONING AIR CONDITIONING
AIR CONDITIONING
Air Conditioning Air ConditioningAir Conditioning Air Conditioning
Air Conditioning
The Air Conditioning is a sealed system. Any major maintenance
should be done by Authorised Workshop.
There are couple of things which can be done by you to ensure proper
working of Air conditioning / Heating.
Periodically check the engine’s radiator and air conditioning
condensers for leaves, insects and dirt stuck in front surface.
These block the air flow and reduce the cooling efficiency. Use a light
water spray from a hose or a soft brush to remove them.
NO NONO NO
NO
TICE TICETICE TICE
TICE
Use only low pressure spray or soft bristle brush to clean condenser
and radiator fins.
Run the air conditioning at least once a week during winter season.
Run it at least for ten minutes with vehicle at steady speed and engine
at normal operating condition. This circulates lubrication oil in the
compressor.
For any complaint on A.C. and Heating get it attended at Authorised
Workshop.
NO NONO NO
NO
TICE TICETICE TICE
TICE
The system is charged with R 134 (a) - ‘Non C.F.C.’ refrigerant. Do
not top up with any other refrigerant.
M A I N T E N A N C E
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( These tips are given for your guidance and preliminary jobs to be done in an emergency situation. In normal case, the problems
should be attended in an Authorised Workshop by following the repair procedures given in Workshop Manual)
SR. NO. SR. NO.SR. NO. SR. NO.
SR. NO.
PROBLEM OBSERVED PROBLEM OBSERVEDPROBLEM OBSERVED PROBLEM OBSERVED
PROBLEM OBSERVED
CAUSE CAUSECAUSE CAUSE
CAUSE
A AA A
A
CTION CTION CTION CTION
CTION
T TT T
T
O BE O BE O BE O BE
O BE
T TT T
T
AKEN AKENAKEN AKEN
AKEN
ENGINE ENGINEENGINE ENGINE
ENGINE
1 . Engine not cranking Dead battery loose or dirty
•Get battery checked&/or changed
battery connections
•Clean and tighten battery
connections
2 . Engine cranks but does not start Air in the fuel system
•Press pear pump for air removal
•Check leakages
Service lamp should glow
•Get defect rectified
EMS fuse blown
•Replace the fuse
3. Engine overheatsCoolant level low
•Top up coolant, check and
correct leakages
Hose collapse / torn
•Get the hose replaced
Low engine oil level
•Add oil
Radiator cap not sealing properly
•Fit the radiator cap correctly
A.C. condensers fans not working
•Get defect rectified
Brakes binding
•Get defect rectified
Electric fan not working
•Get defect rectified
High delivery pressure in A.C.
•Get defect rectified
refrigerant circuit
4 . Charging indicator continuouslyBattery not getting charged
•Get the belt tension adjusted
remains ‘ON’due to loose belt drive Replace if broken
PRELIMINARY TROUBLE SHOOTING
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SR. NO. SR. NO.SR. NO. SR. NO.
SR. NO.
PROBLEM OBSERVED PROBLEM OBSERVEDPROBLEM OBSERVED PROBLEM OBSERVED
PROBLEM OBSERVED
PROBABLE CAUSE PROBABLE CAUSEPROBABLE CAUSE PROBABLE CAUSE
PROBABLE CAUSE
A AA A
A
CTION CTION CTION CTION
CTION
T TT T
T
O BE O BE O BE O BE
O BE
T TT T
T
AKEN AKENAKEN AKEN
AKEN
3 . Brake pulling to one side Oil on the lining/pad•Clean the pad lining
One side shoe (pad) worn
•Get the shoe pad replaced
Loose brake anchor plate
•Tighten the bolts
Wheel adjustment disturbed
•Adjust
Unequal tyre pressure
•Adjust
One side brake pipe clogged
•Get the brake line cleaned &
bleed the system
4. Brake grab Improperly adjusted parking brake
•Get correctly adjusted
Brake fluid container breather hole
•Clean the hole on the container
clogged
No brake pedal free play/brake pedal
•Adjust brake pedal
not returning fully
Defective tandem master cylinder
•Replace/rectify tandem master
cylinder
5. Brake Squeal Defective brake lining/pad
•Replace
Glazed lining/pad
•Clean or replace lining/pad
Loose rivets
•Install rivets properly
Wrong lining/pad
•Install correct lining/pad
Shoe return spring broken
•Replace
Front pads /Antisqueal shims rubbing
•Get corrected
on the disc
PRELIMINAR PRELIMINARPRELIMINAR PRELIMINAR
PRELIMINAR
Y Y Y Y
Y
TR TRTR TR
TR
OUBLE SHOO OUBLE SHOOOUBLE SHOO OUBLE SHOO
OUBLE SHOO
TING TINGTING TING
TINGPRELIMINARY TROUBLE SHOOTING
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S E R V I C E S C H E D U L ESERVICE SCHEDULE SERVICE SCHEDULESERVICE SCHEDULE SERVICE SCHEDULE
SERVICE SCHEDULE
SR SRSR SR
SR
x 1000 km x 1000 kmx 1000 km x 1000 km
x 1000 km
NO NONO NO
NO
OPER OPEROPER OPER
OPER
A AA A
A
TIONS TIONSTIONS TIONS
TIONS
FREQUENCY FREQUENCYFREQUENCY FREQUENCY
FREQUENCY
1-1.5 1-1.51-1.5 1-1.5
1-1.5
15 1515 15
15
30 3030 30
30
45 4545 45
45
60 6060 60
60
75 7575 75
75
90 9090 90
90
105 105105 105
105
GENERAL GENERALGENERAL GENERAL
GENERAL
1 Wash the vehicle & Clean the condenser with compressed air Every Service x x x x x x x x
2 Check & Top up Fluids if required: Coolant, Brake / Clutch Fluid, Battery Electrolyte, Power Every Service x x x x x x x x
Steering Oil, Gear Box Oil, Transfer Case & Front Axle (4X4) / Rear Axle Oil
3 Drain water accumulated in Sedimenter (OR Whenever warning lamp glows) Every Service x x x x x x x x
4 Check Engine Compartment for loose Fasteners, Low pressure fuel lines, Coolant hoses, air hoses, Every Service x x x x x x x x
Vacuum hoses, hydraulic line connections for leakages if any, Attend if necessary
5 Check Underbody for loose Fasteners, hydraulic line connections, Exhaust system / Fuel Pipes for Every Service x x x x x x x x
Damages / Leakages if any. Attend if necessary
6 Apply grease on door latches, door lock, door check stop, striker, bonnet opening lever & lock Every Service x x x x x x x
plate, tailgate hinges & door lock inner ratchet.
7 Check & ensure normal working of engine using Diagnostic Equipment. Every Service x x x x x x x x
2.2L DICOR ENGINE 2.2L DICOR ENGINE2.2L DICOR ENGINE 2.2L DICOR ENGINE
2.2L DICOR ENGINE
1 *Clean air cleaner filter element, Change if red band appears on service indicator even after Every Service x x x x x x x
cleaning
2 *Change engine Oil and Oil filter. Use APICH4+MB228.3 or Higher grade Engine Oil.Every Service x x x x x x x x
OR 1 Year whichever is earlier
3 Check All accessory Drive belts, adjust tension if required, change if damaged Every Service x x x x x x x
OR 1 Year whichever is earlier
4 Change fuel filterEvery Service x x x x x x x
OR 2 Years whichever is earlier
5 *Replace air filter element (OR if RED band appears on Service Indicator) 45,000 km x x
6 Change coolant in the cooling system 60,000 km x
OR 2 Years whichever is earlier
7 Change Sedimenter / Water seperator1,05,000 km x
8 Change Timing Belt & Timing Belt Idler1,05,000 km x
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A L P H A B E T I C A L I N D E X ALPHABETIC INDEX ALPHABETIC INDEX ALPHABETIC INDEX ALPHABETIC INDEX
ALPHABETIC INDEX
L LL L
L
Limited Slip Differential 82
Lubricants 9 3
Load consciouse pressure
reducing valve 117
M MM M
M
Middle Seat 57
Mirror (Inside) 63
Mirror (Motorised) 60
Mirror Demister 39
MP3/DVD player 67
Music System 66
O OO O
O
Odometer 47
Operating Switch 38
P PP P
P
Panel Lights 47
Parking Brake 32
Power Steering Fluid 115
Power Windows 55
Preparing to drive 77
Prior to driving – Check List 71
R RR R
R
Rear Seat 5 7
Rear Windshield Demister 39
Rear Windshield Wash & Wipe 39
Remote bypass valve 1 1 8
Relays 131
Reverse Guiding System 65
Roof Lights 63
Roof Mounted A.C. 54
Roof Rail 88
RPM Meter 49
Running in Period 77
S SS S
S
Seat Adjustment 58
Seat belt 1 6
Seat belt precautions 1 9
Service Schedule 144
Spare Wheel 1 2 5
Speedometer 4 8
Starting / Stopping the engine 7 6
Steering Lock 29
Steering Wheel Position Adjustment 38
Sunvisors 6 5
T TT T
T
Tail lamp 67
Technical Specifications 97
Temperature Gauge 50
Towing the vehicle 88
Transfer case 4X4 operation 82
Transfer case Electric Shift Switch 36
Transfer case oil 1 1 1
Trouble Shooting 136
Turbo Charger 133
Tyre 120,123
Tyre Rotation 124
V VV V
V
Vehicle Care 126
Vehicle Record Sheet 1 4 9
Vehicle Specifications 9 7
W WW W
W
Warranty-Terms & Condition 10
Wheels & Tyres 120
Wheel Alignment 123
Wheel Balancing 123
Wiper Care 127
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