TOYOTA AVALON 2001 Service Repair Manual
Manufacturer: TOYOTA, Model Year: 2001, Model line: AVALON, Model: TOYOTA AVALON 2001Pages: 1897, PDF Size: 26.61 MB
Page 371 of 1897
BO2P2-01
H12135
Hood To Cowl Top Seal
Wiper Arm
Cowl Top Ventilator Louver
Hood Insulator
x9
Window Washer Nozzle
Front Wiper Motor
7.0 (71, 62 in.´lbf)
Front Wiper Link
N´m (kgf´cm, ft´lbf) : Specified torque
24 (248, 18)
7.5 (76, 66 in.´lbf)
BO-38
- BODYFRONT WIPER AND WASHER
1823 Author: Date:
2001 AVALON (RM808U)
FRONT WIPER AND WASHER
COMPONENTS
Page 372 of 1897
BO2P4-01
H12132H12133H12807
2 Jet nozzle:
3 Jet nozzle:
ABB
BB
B
B F
GC
E
IJ
H
LK
O
N
M
P
UST RQ D
V
W
BO-40
- BODYFRONT WIPER AND WASHER
1825 Author: Date:
2001 AVALON (RM808U)
INSPECTION
INSPECT FRONT WASHER NOZZLE
While operating the washer, check that both the point where the
washer fluid from the upper nozzles hits the windshield, and the
upsurge area are within the range indicated by the hatched line.
A: 360 mm (14.17 in.)
B: 150 mm (5.91 in.)
C: 370 mm (14.57 in.)
D: 190 mm (7.48 in.)
E: 200 mm (7.87 in.)
F: 220 mm (8.66 in.)
G: 430 mm (16.93 in.)
H: 265 mm (10.43 in.)
I: 165 mm (6.50 in.)
J: 35 mm (1.38 in.)
K: 215 mm (8.46 in.)
L: 180 mm (7.09 in.)
M: 175 mm (6.89 in.)
N: 265 mm (10.43 in.)
O: 195 mm (7.68 in.)
P: 40 mm (1.57 in.)
Q: 230 mm (9.06 in.)
R: 90 mm (3.54 in.)
S: 270 mm (10.63 in.)
T: 545 mm (21.46 in.)
U: 505 mm (19.88 in.)
V: 130 mm (5.12 in.)
W: 350 mm (13.78 in.)
Page 373 of 1897
BO2P6-01
H12130
3
24
1
H12134
A
BC
B BO-42
- BODYFRONT WIPER AND WASHER
1827 Author: Date:
2001 AVALON (RM808U)
INSTALLATION
1. INSTALL WINDOW WASHER NOZZLES
2. INSTALL HOOD INSULATOR
3. INSTALL WIPER MOTOR
(a) Install the wiper motor to the wiper link with the 3 bolts.
Torque: 7.5 kgf´cm (76 kgf´cm, 66 in.´lbf)
(b) Connect teh wiper link to the wiper motor.
4. INSTALL FRONT WIPER MOTOR & LINK ASSEMBLY
(a) Place the front wiper motor & link assembly into the cowl
panel.
HINT:
Snow clutch should be in the normal condition.
If snow clutch position is changed into the winter condition, re-
change it into the normal condition.
(b) Set the front wiper motor & link assembly aligning the
installation holes and tighten the bolts in the order shown
in the illustration.
Torque: 7.0 kgf´cm (71 kgf´cm, 62 in.´lbf)
(c) Install the wire harness clamp, then connect the connec-
tor.
5. INSTALL COWL TOP VENTILATOR LOUVER
6. INSTALL HOOD TO COWL TOP SEAL
7. INSTALL WIPER ARMS
(a) Operate the wiper motor once and turn the wiper switch
OFF.
(b) Install the wiper arms and tighten nuts by hand.
(c) Adjust the installation position of the wiper arms to the
position as shown in the illustration.
A: 52 mm (2.05 in.)
B: 30 ± 10 mm (1.18 ± 0.39 in.)
C: 21.3 mm (0.839 in.)
(d) Torque the 2 nuts.
Torque: 24 kgf´cm (248 kgf´cm, 18 ft´lbf)
(e) Install the 2 wiper arm head caps.
Page 374 of 1897
BO2P3-01
H12129
H12130
H12131
- BODYFRONT WIPER AND WASHER
BO-39
1824 Author: Date:
2001 AVALON (RM808U)
REMOVAL
1. REMOVE WIPER ARMS
2. REMOVE HOOD TO COWL TOP SEAL
NOTICE:
Do not strongly pull off the hood to cowl top seal as it may
tear.
3. REMOVE COWL TOP VENTILATOR LOUVER
(a) Using a clip remover, remove the 2 clips.
(b) Remove the cowl top ventilator louver as shown in the il-
lustration.
4. REMOVE FRONT WIPER MOTOR & LINK ASSEMBLY
(a) Disconnect the connector, then remove the wire harness.
(b) Remove the 4 bolts and front wiper motor & link assembly.
5. REMOVE WIPER MOTOR
(a) Using a screwdriver, disconnect the wiper link from the
wiper motor.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 3 bolts and motor from the wiper link assem-
bly.
6. REMOVE WINDOW WASHER NOZZLE
(a) Remove the 9 clips and hood insulator.
(b) Using a screwdriver, remove the window washer nozzle.
HINT:
Tape the screwdriver tip before use.
(c) Employ the same manner described above to the other
side.
Page 375 of 1897
BO5235
Centering Bolt Bolt with Washer
BO0XL-03
H10149
N01360
H10148
BO-6
- BODYHOOD
1791 Author: Date:
2001 AVALON (RM808U)
HOOD
ADJUSTMENT
HINT:
Since the centering bolt is used as a hood hinge and lock set
bolt, the hood and lock cannot be adjusted with it on. Substitute
the bolt with washer for the centering bolts.
1. ADJUST HOOD IN FORWARD/REARWARD AND
LEFT/RIGHT DIRECTIONS
Adjust the hood by loosening the hood side hinge bolts.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
2. ADJUST FRONT EDGE OF HOOD IN VERTICAL
DIRECTION
Adjust the hood by turning the cushions.
3. ADJUST HOOD LOCK
Adjust the lock by loosening the 2 bolts and nut.
Torque: 6.9 N´m (70 kgf´cm, 61 in.´lbf)
Page 376 of 1897
BO0XM-03
H12101
150 mm (5.91 in.)
- BODYHOOD SUPPORT
BO-7
1792 Author: Date:
2001 AVALON (RM808U)
HOOD SUPPORT
REPLACEMENT
1. REMOVE SUPPORT FROM HOOD
Remove the bolt and support from the hood.
HINT:
While supporting the hood by hand, remove the support.
2. REMOVE SUPPORT FROM BODY
Remove the bolt and support.
3. IF NECESSARY, REPLACE HOOD SUPPORT
NOTICE:
Handling the hood support
Do not disassemble the support because the cylinder
is filled with pressurized gas.
If the support is to be replaced, drill a 2.0 - 3.0 mm
(0.079 - 0.118 in.) hole in the area shown in the il-
lustration to completely discharge the high-pressure
gas before disposing of it.
When drilling, chips may fly out so work carefully.
The gas is colorless, odorless and non-toxic.
When working, handle the support carefully. Never
score or scratch the exposed part of the piston rod,
and allow any paint or oil to get on it.
Do not turn the piston rod and cylinder with the sup-
port fully extended.
4. INSTALL HOOD SUPPORT
(a) Install the bolt and hood support to the body.
Torque: 17 N´m (175 kgf´cm, 13 ft´lbf)
(b) Install the bolts and hood support to the hood.
Torque: 17 N´m (175 kgf´cm, 13 ft´lbf)
Page 377 of 1897
BO2PU-02
H12194: Specified torqueN´m (kgf´cm, ft´lbf)
AA
KK
K
K
K
K
K
K
B
L
E
G
GG
G
GG
G
GGI
C
C
C
C
K
K
KKB Instrument Panel Reinforcement
No. 2 Instrument
Panel to Cowl BraceFront Pillar Garnish
Upper Cluster Finish Panel
Instrument Panel
Safety Pad Front Pillar GarnishNo. 1 Heater to
Register Duct
Instrument Panel
to Cowl BraceSpeaker Opening
Cover Assembly
H
H
H
H
H
H
III
G
D EDD
Steering Wheel
Floor shift:
Rear Console Box Floor shift:
Front Console Box
Combination Switch No. 1 Lower PanelLH Lower Insert
Column shift:
Finish Panel Hood Lock
Release LeverNo. 2 Under Cover
Floor shift:
Console Box
Plate
Steering Wheel Pad Steering Column
Cover
Floor shift:
Front Ash Receptacle
Floor shift:
Upper Console PanelLower Finish
Panel Column shift:
Lower Cover LH Register
TAIWAN:
Center Cluster
Finish Panel
TAIWAN:
Opening Covers with
Heater Control Assembly Radio Assembly with Heater
Control AssemblyLower Panel
Cluster Finish Panel
End Finish Panel Combination Meter Lower Cluster
Finish PanelGlove Compartment
Door Finish Plate
Speaker Opening
Cover Assembly
No. 2 Heater to
Register Duct
No. 1 Register
Floor shift:
Cup Holder
Multi Information
Display
Floor shift:
Under Rear
Console Panel
I
HH
50 (510, 37)
20 (204, 15)
N
JJJJConsole Box Hole Cover
Column shift:
Front Ash Receptacle
- BODYINSTRUMENT PANEL
BO-87
1872 Author: Date:
2001 AVALON (RM808U)
INSTRUMENT PANEL
COMPONENTS
Page 378 of 1897
H12195
Instrument Panel Wire Harness
No. 1 Defroster Nozzle Garnish
No. 2 Side defroster Nozzle Duct
No. 5 Heater to Register Duct
No. 4 Heater to Register Duct Defroster Nozzle
No. 1 Side Defroster Nozzle Duct
No. 2 Meter Hood Set BracketNo. 3 Meter Hood Set Bracket
No. 4 Meter Hood Set
Bracket
No. 1 Instrument Panel Pin
Side Defroster
Nozzle
Front Passenger
Airbag Assembly No. 1 Meter Hood Set Bracket
No. 1 Instrument
Panel Pin
Side Defroster Nozzle
Instrument Panel Safety Pad
Center Bracket
No. 1 Instrument Panel
Safety PadNo. 3 Register
J
J
F
J
J
J
J
NN
MMM
M
M
M
J
JJJ
J
J
J
J
JJ
J
JJ
J
J
J
JJ
No. 1 Instrument Panel
BO-88
- BODYINSTRUMENT PANEL
1873 Author: Date:
2001 AVALON (RM808U)
Page 379 of 1897
H12196
Shape Size
ù = 8
(0.31)
L = 20
(0.79)Shape Size Shape Size
ù = 6
(0.24)
L = 20
(0.79)
ù = 6
(0.24)
L = 16
(0.63)ù = 6
(0.24)
L = 18
(0.71)ù = 6
(0.24)
L = 20
(0.79)
L = 16
(0.63) ù = 6
(0.24)
ù = 5.22
(0.2055)
L = 20
(0.79)ù = 5.22
(0.2055)
L = 16
(0.63)ù = 5
(0.20)
L = 16
(0.63)
ù = 8
(0.31)mm (in.)
ù = 6
(0.24)ù = 6
(0.24)ù = 6
(0.24) ù = 5
(0.20)
L = 14
(0.55)
- BODYINSTRUMENT PANEL
BO-89
1874 Author: Date:
2001 AVALON (RM808U)
HINT:
Screw shapes and sizes are indicated in the table below. The codes (ºAº - ºNº) correspond to those indicated
on the previous page.
Page 380 of 1897
H121913 Clips
BO2PW-01
H11898
- BODYINSTRUMENT PANEL
BO-95
1880 Author: Date:
2001 AVALON (RM808U)
DISASSEMBLY
1. REMOVE NO. 1 INSTRUMENT PANEL
(a) Remove the 3 screws.
(b) Using a screwdriver, remove the No.1 instrument panel.
HINT:
Tape the screwdriver tip before use.
2. REMOVE SIDE DEFROSTER NOZZLES
3. REMOVE NO. 1 DEFROSTER NOZZLE GARNISH
4. REMOVE NO. 1 INSTRUMENT PANEL PINS
5. REMOVE NO. 1 SIDE DEFROSTER NOZZLE DUCT
6. REMOVE NO. 2 SIDE DEFROSTER NOZZLE DUCT
7. REMOVE DEFROSTER NOZZLE
8. REMOVE NO. 5 HEATER TO REGISTER DUCT
9. REMOVE NO. 4 HEATER TO REGISTER DUCT
10. REMOVE METER HOOD SET BRACKETS
11. REMOVE CENTER BRACKET
12. REMOVE INSTRUMENT PANEL WIRE HARNESS
13. REMOVE FRONT PASSENGER AIRBAG ASSEMBLY
Remove the 6 nuts and front passenger airbag assembly as
shown in the illustration.
CAUTION:
Do not store the front passenger airbag assembly
with the airbag deployment side facing down.
Never disassemble the front passenger airbag as-
sembly.
NOTICE:
When removing the front passenger airbag assembly, take
care not to damage the wire harness.
14. REMOVE NO. 1 INSTRUMENT PANEL SAFETY PAD
15. REMOVE NO. 3 REGISTER