TOYOTA AVENSIS 2002 Repair Manual

B64819
RH Side
A: Forward Position
C: Driving Position
E: Retracted PositionB A
C
D
E
1 2 36
7
± WINDSHIELD/WINDOWGLASS/MIRRORPOWER MIRROR CONTROL SYSTEM
70±63
AVENSIS REPAIR MANUAL (RM1018E)
(c) Only retract mirror:
Inspect operation of the electrical retract motor.
NOTICE:

When repeating the inspection, cut off the battery
voltage, and then perform operation in the same pro-
cedures.

With the battery voltage applied, the mirror will not
operate even trying to move only the mirror body.
Standard:
Mirror PositionMeasurement ConditionMirror Operation
A
Battery positive (+)

1 (MR)
Battery negative (±)

2 (MF)
Moves to retracted posi-
tion and then stops
A
(Forward position)Battery positive (+)

2 (MF)
Battery negative (±)

1 (MR)
No operation
B
(Between forwardposition
Battery positive (+)

1 (MR)
Battery negative (±)

2 (MF)
Moves to retracted posi-
tion and then stops
(Between forward position
and driving position)Battery positive (+)

2 (MF)
Battery negative (±)

1 (MR)
Moves to forward position
and then stops
C
Battery positive (+)

1 (MR)
Battery negative (±)

2 (MF)
Moves to retracted posi-
tion and then stops
C
(Driving position)Battery positive (+)

2 (MF)
Battery negative (±)

1 (MR)
No operation
D
(Between drivingposition
Battery positive (+)

1 (MR)
Battery negative (±)

2 (MF)
Moves to retracted posi-
tion and then stops
(Between driving position
and retracted position)Battery positive (+)

2 (MF)
Battery negative (±)

1 (MR)
Moves to driving position
and then stops
E
Battery positive (+)

1 (MR)
Battery negative (±)

2 (MF)
No operation
E
(Retracted position)Battery positive (+)

2 (MF)
Battery negative (±)

1 (MR)
Moves to driving position
and then stops
If the result is not as specified, replace the mirror assy.

700S7±01
B66761
± WINDSHIELD/WINDOWGLASS/MIRRORPOWER WINDOW CONTROL SYSTEM
70±1
AVENSIS REPAIR MANUAL (RM1018E)
POWER WINDOW CONTROL SYSTEM
ON±VEHICLE INSPECTION
1. CHECK WINDOW LOCK SWITCH
(a) Check that the power windows except the driver side
power window operation is disabled when the window
lock switch of the power window master switch is pressed.
(b) Check that the power windows can be operated when the
window lock switch is pressed again.
2. CHECK MANUAL UP/DOWN FUNCTION
(a) Check that the driver side window switch of the power window master switch can operate the driver
side power window as follows:
Standard:
ConditionMaster SwitchSwitch OperationPower Window
Ignition switch ONDriver sideHalfway pulled UPUP (Closed)Ignition switch ONDriver sideHalfway pushed DOWNDOWN (Open)
(b) Check that each power window regulator switch can operate each power window as follows.
Standard:
ConditionRegulator SwitchSwitch OperationPower Window
Passenger sideHalfway pulled UPUP (Closed)Passenger sideHalfway pushed DOWNDOWN (Open)

Ignition switch ONRear LHHalfway pulled UPUP (Closed)Ignition switch ON

Window lock switch OFFRear LHHalfway pushed DOWNDOWN (Open)
Rear RHHalfway pulled UPUP (Closed)Rear RHHalfway pushed DOWNDOWN (Open)
3. CHECK AUTO UP/DOWN FUNCTION
(a) Check that the driver side window switch of the power window master switch can operate the driver
side power window as follows:
Standard:
ConditionMaster SwitchSwitch OperationPower Window
Ignition switch ONDriver sideFully pulled UPAUTO UP (Fully closed)Ignition switch ONDriver sideFully pushed DOWNAUTO DOWN (Fully open)
(b) Check that each power window regulator switch can operate each power window as follows:
Standard:
ConditionRegulator SwitchSwitch OperationPower Window
Passenger sideFully pulled UPAUTO UP (Fully closed)Passenger sideFully pushed DOWNAUTO DOWN (Fully open)

Ignition switch ONRear LHFully pulled UPAUTO UP (Fully closed)Ignition switch ON

Window lock switch OFFRear LHFully pushed DOWNAUTO DOWN (Fully open)
Rear RHFully pulled UPAUTO UP (Fully closed)Rear RHFully pushed DOWNAUTO DOWN (Fully open)

B51853
Hammer 70±2
± WINDSHIELD/WINDOWGLASS/MIRRORPOWER WINDOW CONTROL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
4. CHECK REMOTE UP/DOWN FUNCTION
(a) Check that each switch of the power window master switch can operate each power window as follows:
Standard:
ConditionMaster SwitchSwitch OperationPower Window
Passenger sideHalfway pulled UPUP (Closed)Passenger sideHalfway pushed DOWNDOWN (Open)

Ignition switch ONRear LHHalfway pulled UPUP (Closed)Ignition switch ON

Window lock switch OFFRear LHHalfway pushed DOWNDOWN (Open)
Rear RHHalfway pulled UPUP (Closed)Rear RHHalfway pushed DOWNDOWN (Open)
5. CHECK REMOTE AUTO UP/DOWN FUNCTION
(a) Check that each switch of the power window master switch can operate each power window as follows:
Standard:
ConditionMaster SwitchSwitch OperationPower Window
Passenger sideFully pulled UPAUTO UP (Fully closed)Passenger sideFully pushed DOWNAUTO DOWN (Fully open)

Ignition switch ONRear LHFully pulled UPAUTO UP (Fully closed)Ignition switch ON

Window lock switch OFFRear LHFully pushed DOWNAUTO DOWN (Fully open)
Rear RHFully pulled UPAUTO UP (Fully closed)Rear RHFully pushed DOWNAUTO DOWN (Fully open)
6. CHECK POWER WINDOW OPERATION FUNCTION AFTER IGNITION SWITCH IS TURNED OFF
(a) When both of the following conditions are fulfilled, check that the power windows can be operated even
after the ignition switch is turned OFF.

Within 45 seconds after the ignition switch is turned OFF

The front doors are closed
7. CHECK JAM PROTECTION
HINT:
The jam protection function prevents any part of your body from
getting caught by accident between the door frame and the
door glass during power window operation.
NOTICE:
If the power window motor has just been reset, raise and
lower the door glass several times using MANUAL function
before performing the check.
(a) Check that the door glass goes down by approx. 50 mm
(1.97 in.) right when something gets caught between the
door frame and the door glass during power window op-
eration. However, when the opening between the door
frame and the door glass is less than 200 mm (7.87 in.),
the door glass keeps going down until the opening reach-
es 200 mm (7.87 in.) and stops there.
Operative conditions:

AUTO UP

AUTO UP function after the ignition switch is turned OFF

MANUAL UP function after the ignition switch is turned
OFF

700S8±01
B67299
Instrument Panel J/B Assy

Integration Relay

IG1 Relay
Instrument Panel J/B Assy

Integration Relay

IG1 Relay
LHD Models
RHD Models
± WINDSHIELD/WINDOWGLASS/MIRRORPOWER WINDOW CONTROL SYSTEM
70±3
AVENSIS REPAIR MANUAL (RM1018E)
LOCATION

B66778
Door Window Regulator Sub±assy
(Passenger Side) Power Window Regulator Switch*
(Passenger Side)
Door Window Regulator Sub±assy
(Driver Side)
Door Window Regulator Sub±assy
(Rear RH)
Door Window Regulator Sub±assy
(Rear LH)Power Window Regulator Switch
(Rear RH)
Power Window Regulator Switch
(Rear LH)
Power Window Master Switch*
*: In the RHD vehicle, look at the same location on the opposite side as compared to the LHD vehicle. Front Door Courtesy
Lamp SwitchFront Door Courtesy
Lamp Switch
70±4
± WINDSHIELD/WINDOWGLASS/MIRRORPOWER WINDOW CONTROL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)

700S9±01
±
WINDSHIELD/WINDOWGLASS/MIRROR POWER WINDOW CONTROL SYSTEM
70±5
AVENSIS REPAIR MANUAL (RM1018E)
PROBLEM SYMPTOMS TABLE
SymptomSuspected AreaSee Page
All power windows do not operate
1. Ignition switch assy
2. IG1 relay
3. Power window regulator master switch assy
4. Instrument panel J/B assy (Integration relay)
5. Wire harness80±2
70±6
70±6
70±6
±
Only one power window does not operate
1. D±FR P/W fuse
2. P±FR P/W fuse
3. D±RR P/W fuse
4. P±RR P/W fuse
5. Power window regulator master switch assy
6. Power window regulator switch assy
7. Door window regulator sub±assy (Power window
motor)
8. Wire harness±
±
±
±
70±6
70±6
70±6
±
AUTO UP/DOWN function does not operate
1. Power window regulator master switch assy
2. Power window regulator switch assy
3. Door window regulator sub±assy (Power window motor)70±6
70±6
70±6
Window lock system does not operate1. Power window master switch assy70±6
Window cannot be operated after ignition switch is turned OFF1. Front door courtesy lamp switch assy
2. Instrument panel J/B assy (Integration relay)70±6
70±6

700SA±01
B58278
12 12 3 4 5 6 7 8 9 10 11
24 23 22 21 2019 18 17 16 15 14
13 70±6
± WINDSHIELD/WINDOWGLASS/MIRRORPOWER WINDOW CONTROL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION
1. INSPECT POWER WINDOW REGULATOR MASTER
SWITCH ASSY
(a) Inspect the resistance between the terminals of the
switch, as shown in the table below.
Standard:
Power window lock switch
Tester ConnectionSwitch PositionSpecified Condition
3 (PW) 23 (WL)UnlockBelow 1
3 (PW) ± 23 (WL)Lock10 k
or higher
Driver side switch (LHD models)
Tester ConnectionSwitch PositionSpecified Condition
2 (FLU) ± 3 (PW)AUTO UPBelow 1
3 (PW) ± 14 (FLA)AUTO UPBelow 1

2 (FLU) ± 3 (PW)MANUAL UPBelow 1

±OFF±
3 (PW) ± 4 (FLD)MANUAL DOWNBelow 1

3 (PW) ± 4 (FLD)AUTO DOWNBelow 1
3 (PW) ± 14 (FLA)AUTO DOWNBelow 1

Driver side switch (RHD models)
Tester ConnectionSwitch PositionSpecified Condition
2 (FRU) ± 3 (PW)AUTO UPBelow 1
3 (PW) ± 14 (FRA)AUTO UPBelow 1

2 (FRU) ± 3 (PW)MANUAL UPBelow 1

±OFF±
3 (PW) ± 4 (FRD)MANUAL DOWNBelow 1

3 (PW) ± 4 (FRD)AUTO DOWNBelow 1
3 (PW) ± 14 (FRA)AUTO DOWNBelow 1

Passenger side switch (LHD models)
Tester ConnectionSwitch PositionSpecified Condition
3 (PW) ± 10 (FRU)AUTO UPBelow 1
3 (PW) ± 11 (FRA)AUTO UPBelow 1

3 (PW) ± 10 (FRU)MANUAL UPBelow 1

±OFF±
3 (PW) ± 9 (FRD)MANUAL DOWNBelow 1

3 (PW) ± 9 (FRD)AUTO DOWNBelow 1
3 (PW) ± 11 (FRA)AUTO DOWNBelow 1

Passenger side switch (RHD models)
Tester ConnectionSwitch PositionSpecified Condition
3 (PW) ± 10 (FLU)AUTO UPBelow 1
3 (PW) ± 11 (FLA)AUTO UPBelow 1

3 (PW) ± 10 (FLU)MANUAL UPBelow 1

±OFF±
3 (PW) ± 9 (FLD)MANUAL DOWNBelow 1

3 (PW) ± 9 (FLD)AUTO DOWNBelow 1
3 (PW) ± 11 (FLA)AUTO DOWNBelow 1

B58521
1 3 4
6 8
No Pin
No Pin
No Pin
± WINDSHIELD/WINDOWGLASS/MIRRORPOWER WINDOW CONTROL SYSTEM
70±7
AVENSIS REPAIR MANUAL (RM1018E)
Rear LH switch
Tester ConnectionSwitch PositionSpecified Condition
3 (PW) ± 17 (RLU)AUTO UPBelow 1
3 (PW) ± 16 (RLA)AUTO UPBelow 1

3 (PW) ± 17 (RLU)MANUAL UPBelow 1

±OFF±
3 (PW) ± 15 (RLD)MANUAL DOWNBelow 1

3 (PW) ± 15 (RLD)AUTO DOWNBelow 1
3 (PW) ± 16 (RLA)AUTO DOWNBelow 1

Rear RH switch
Tester ConnectionSwitch PositionSpecified Condition
3 (PW) ± 18 (RRU)AUTO UPBelow 1
3 (PW) ± 22 (RRA)AUTO UPBelow 1

3 (PW) ± 18 (RRU)MANUAL UPBelow 1

±OFF±
3 (PW) ± 19 (RRD)MANUAL DOWNBelow 1

3 (PW) ± 19 (RRD)AUTO DOWNBelow 1
3 (PW) ± 22 (RRA)AUTO DOWNBelow 1

If the result is not as specified, replace the switch assy.
2. INSPECT POWER WINDOW REGULATOR SWITCH
ASSY
HINT:
The passenger, rear LH and rear RH regulator switches are all
the same.
(a) Check the resistance between the terminals of the switch
connector, as shown in the table below.
Standard:
Tester ConnectionSwitch PositionSpecified Condition
1 (UP) ± 8 (WL)AUTO UPBelow 1
3 (AUTO) ± 8 (WL)AUTO UPBelow 1

1 (UP) ± 8 (WL)MANUAL UPBelow 1

±OFF±
6 (DOWN) ± 8 (WL)MANUAL DOWNBelow 1

3 (AUTO) ± 8 (WL)AUTO DOWNBelow 1
6 (DOWN) ± 8 (WL)AUTO DOWNBelow 1

If the result is not as specified, replace the switch assy.

B58265
Up
Down
12 3
4 56
B58557
Up
Down
12 3
4 56
70±8
± WINDSHIELD/WINDOWGLASS/MIRRORPOWER WINDOW CONTROL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
3. INSPECT FRONT DOOR WINDOW REGULATOR
SUB±ASSY LH
(a) Inspect operation of the power window regulator.
(1) Apply battery voltage to the connector terminals.
(2) Check that the regulator smoothly operates.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
6
Battery negative (±)
4Battery positive (+)
2Regulator moves upward
Battery positive (+)
6
Battery negative (±)
4Battery positive (+)
1Regulator moves
downward
(b) Inspect operation of the PTC inside the power window
regulator motor.
NOTICE:
The work must be performed with the power window regu-
lator and door glass installed in the vehicle.
(1) Set an electrical tester DC 400 A probe to the wire
harness of terminal 4 or 6.
NOTICE:
Match the arrow mark of the probe with the current direc-
tion.
(2) Fully close the door glass by operating the power
window switch and keep the door glass there for
approximately 60 seconds.
(3) Try to operate the power window past the fully
closed position using the power window switch and
measure the time until the electrical current
changes into 1 A from 16 to 34 A (Inspection of cur-
rent shut±off).
Standard: Less than 1 second
(4) Check that the door glass goes down when the
power window regulator switch is pushed DOWN.
If the result is not as specified, replace the regulator sub±assy.
4. INSPECT FRONT DOOR WINDOW REGULATOR
SUB±ASSY RH
(a) Inspect operation of the power window regulator.
(1) Apply battery voltage to the connector terminals.
(2) Check that the regulator smoothly operates.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
6
Battery negative (±)
4Battery positive (+)
2Regulator moves upward
Battery positive (+)
6
Battery negative (±)
4Battery positive (+)
1Regulator moves
downward
(b) Inspect operation of the PTC inside the power window
regulator motor.

B58266
12 3
456
Up
Down
± WINDSHIELD/WINDOWGLASS/MIRRORPOWER WINDOW CONTROL SYSTEM
70±9
AVENSIS REPAIR MANUAL (RM1018E)
NOTICE:
The work must be performed with the power window regu-
lator and door glass installed in the vehicle.
(1) Set an electrical tester DC 400 A probe to the wire
harness of terminal 4 or 6.
NOTICE:
Match the arrow mark of the probe with the current direc-
tion.
(2) Fully close the door glass by operating the power
window switch and keep the door glass there for
approximately 60 seconds.
(3) Try to operate the power window past the fully
closed position using the power window switch and
measure the time until the electrical current
changes into 1 A from 16 to 34 A (Inspection of cur-
rent shut±off).
Standard: Less than 1 second
(4) Check that the door glass goes down when the
power window regulator switch is pushed DOWN.
If the result is not as specified, replace the regulator sub±assy.
5. INSPECT REAR DOOR WINDOW REGULATOR
SUB±ASSY LH
(a) Inspect operation of the power window regulator motor.
(1) Apply battery voltage to the connector terminals.
(2) Check that the regulator smoothly operates.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
6
Battery negative (±)
4Battery positive (+)
2Regulator moves upward
Battery positive (+)
6
Battery negative (±)
4Battery positive (+)
1Regulator moves
downward
(b) Inspect operation of the PTC inside the power window
regulator motor.
NOTICE:
The work must be performed with the power window regu-
lator and door glass installed in the vehicle.
(1) Set an electrical tester DC 400 A probe to the wire
harness of terminal 4 or 6.
NOTICE:
Match the arrow mark of the probe with the current direc-
tion.
(2) Fully close the door glass by operating the power
window switch and keep the door glass there for
approximately 60 seconds.
(3) Try to operate the power window past the fully
closed position using the power window switch and
measure the time until the electrical current
changes into 1 A from 16 to 34 A (Inspection of cur-
rent shut±off).
Standard: Less than 1 second