TOYOTA AVENSIS 2002 Repair Manual

E58837
Wiper Arm Serration
Wiper Pivot Serration
Wire Brush
I35779
Defogger Line
30±50mm
(1.18±1.97 in.)
(1.18±1.97 in.) Wagon:
Liftback:
30±50mm 66±18
± WIPER & WASHERREAR WIPER MOTOR ASSY
AVENSIS REPAIR MANUAL (RM1018E)
5. INSTALL REAR WIPER ARM ASSY
(a) Scrape off the serration part of the wiper arm with a round
file or equivalent.
(b) Clean the rear wiper pivot serration with a brush.
(c) Stop the rear wiper motor assy to the automatic stop posi-
tion. Install the rear wiper arm to the position as shown in
the illustration.
Torque: 5.5 N
m (56 kgf
cm, 49 in.
lbf)

660CQ±01
E60751
60

E60704
Push
Pull
Stopper
E59361
Curve 66±20
± WIPER & WASHERREAR WIPER RUBBER
AVENSIS REPAIR MANUAL (RM1018E)
REAR WIPER RUBBER
REPLACEMENT
1. REMOVE REAR WIPER BLADE ASSY
(a) Remove the rear wiper arm head cap.
(b) Raise the rear wiper blade to the position as shown in the
illustration where the meshing of the claw is disengaged
with the click sound.
NOTICE:
Be careful not to break the claw.
(c) Pull the rear wiper blade straight from the wiper arm to-
ward the left side of the vehicle.
NOTICE:
Do not fold the rear wiper arm with the rear wiper blade be-
ing removed from it.
2. REMOVE REAR WIPER RUBBER
(a) Pull the end of the rubber protruded from the blade stop-
per as shown in the illustration.
NOTICE:
Do not pull out the wiper rubber forcibly. Otherwise, the
backing plates are deformed or blade claw is damaged.
HINT:
Pushing the position close to the middle of the blade raises the
rubber, making easier to pull the rubber out.
3. INSTALL REAR WIPER RUBBER
(a) Install the 2 wiper rubber backing plates to the rear wiper
rubber.
NOTICE:
Be sure to install the wiper rubber backing plates in the
right direction.

E61233
E60706
± WIPER & WASHERREAR WIPER RUBBER
66±21
AVENSIS REPAIR MANUAL (RM1018E)
(b) Insert the rear wiper rubber from the claw position of the
middle of the rear wiper blade into the end position.
(c) After passing the rear wiper rubber through the rear end
side claw, protrude it from the rear end stopper and pass
it through the front tip side claw.

660CU±01
I35778
A: 150 mm (5.91 in.)
B: 50 mm (1.97 in.)
C: 480 mm (18.90 in.)
D: 295 mm (11.61 in.)
E: 310 mm (12.21 in.)F: 275 mm (10.83 in.)
G: 130 mm (5.12 in.)
H: 420 mm (16.54 in.)
I: 280 mm (11.02 in.) Front:
AB
C
DE
FG
HI
A
A
A
B
B
B
C 66±22
± WIPER & WASHERWASHER NOZZLE SUB±ASSY
AVENSIS REPAIR MANUAL (RM1018E)
WASHER NOZZLE SUB±ASSY
ADJUSTMENT
1. REMOVE WASHER NOZZLE SUB±ASSY
(a) With the engine running, check that the point where the washer fluid hits the windshield and the rear
window is within the range indicated by the hatched line.




I35926
A: 80.3 mm (3.16 in.)
B: 8.3 mm (0.33 in.)
Rear (Liftback):Rear (Wagon):
A: 66.5 mm (2.62 in.)
B: 9.8 mm (0.39 in.)
A
B
A
B
± WIPER & WASHERWASHER NOZZLE SUB±ASSY
66±23
AVENSIS REPAIR MANUAL (RM1018E)

660CN±01
I35256
I352578Clips
I35258
± WIPER & WASHERWINDSHIELD WIPER MOTOR ASSY
66±13
AVENSIS REPAIR MANUAL (RM1018E)
WINDSHIELD WIPER MOTOR ASSY
REPLACEMENT
1. REMOVE FRONT WIPER ARM HEAD CAP
(a) Using a small screwdriver, remove the 2 front wiper arm
head cap.
HINT:
Tape up the screwdriver tip before use.
2. REMOVE FR WIPER ARM RH
(a) Operate the wiper, and stop the windshield wiper motor assy to the automatic stop position.
(b) Remove the nut and the FR wiper arm RH.
3. REMOVE FR WIPER ARM LH
(a) Remove the nut and the FR wiper arm LH.
4. REMOVE COWL TOP VENTILATOR LOUVER
(a) Disengage the 8 clips, and remove the hood cowl top
seal.
(b) Remove the 2 clips, and the cowl top ventilator louver.
5. REMOVE WINDSHIELD WIPER MOTOR & LINK ASSY
(a) Disconnect the connector, and remove the 2 bolts.
(b) Slide the wiper link assy to vehicle's passengers side. Dis-
engage the meshing of the rubber pin, and remove the
wiper motor & link assy.

E65848
E65849
E65850
E65850
66±14
± WIPER & WASHERWINDSHIELD WIPER MOTOR ASSY
AVENSIS REPAIR MANUAL (RM1018E)
6. REMOVE WINDSHIELD WIPER MOTOR ASSY
(a) Using a screwdriver, disengage the meshing of 2 rods at
the crank arm pivot of the windshield wiper motor assy.
(b) Remove the 2 torx bolts and the windshield wiper motor
assy.
7. INSTALL WINDSHIELD WIPER MOTOR ASSY
(a) Apply MP grease to the crank arm pivot of the windshield
wiper motor assy.
(b) Install the windshield wiper motor assy to the windshield
wiper link assy with the 2 torx bolts.
Torque: 7.5 N
m (76 kgf
cm, 66 in.
lbf)

I35259
E58837
Wiper Arm Serration
Wiper Pivot Serration
Wire Brush
I3445517.5 ± 32.5 mm
(0.69 ± 1.28 in.)
Cowl top ventilator louver
± WIPER & WASHERWINDSHIELD WIPER MOTOR ASSY
66±15
AVENSIS REPAIR MANUAL (RM1018E)
8. INSTALL WINDSHIELD WIPER MOTOR & LINK ASSY
(a) Install the meshing of the rubber pin.
(b) Install the windshield wiper motor & link assy with the 2
bolts.
Torque: 5.5 N
m (56 kgf
cm, 49 in.
lbf)
(c) Connect the connector.
9. INSTALL FR WIPER ARM LH
(a) Operate the wiper, and stop the windshield wiper motor
assy to the automatic stop position.
(b) Scrape off the serration part of the wiper arm with a round
file or equivalent.
(c) Clean the wiper pivot serration with a wire brush.
(d) Install the front wiper arm LH with the nut to the position
shown in the illustration.
Torque: 21 N
m (210 kgf
cm, 15 ft
lbf)
HINT:
Hold down the arm hinge by hand to fasten the nut.

I34456
17.5 ± 32.5 mm
(0.69 ± 1.28 in.)
Cowl top ventilator louver
66±16
± WIPER & WASHERWINDSHIELD WIPER MOTOR ASSY
AVENSIS REPAIR MANUAL (RM1018E)
10. INSTALL FR WIPER ARM RH
(a) Scrape off the serration part of the wiper arm with a round
file or equivalent.
(b) Clean the wiper pivot serration with a wire brush.
(c) Install the front wiper arm RH with the nut to the position
shown in the illustration.
Torque: 21 N
m (210 kgf
cm, 15 ft
lbf)
HINT:
Hold down the arm hinge by hand to fasten the nut.
(d) Operate the wiper while running the water or the washer
fluid over the window, and check the wiping condition and
that the front wiper does not hit against the vehicle body.

660CR±01
I35801:Claw
66±24
±
WIPER & WASHER WINDSHIELD WIPER SWITCH ASSY
AVENSIS REPAIR MANUAL (RM1018E)
WINDSHIELD WIPER SWITCH ASSY
REPLACEMENT
1.REMOVE STEERING COLUMN COVER LWR (See page 65±27) 2. REMOVE WINDSHIELD WIPER SWITCH ASSY
(a) Disconnect the connector.
(b) Using a screwdriver, disengage the claw and pull out thewindshield wiper switch assy.
NOTICE:
The claw will be broken if pressed hard.
HINT:
Tape up the screwdriver tip before use.