TOYOTA AVENSIS 2005 Service Repair Manual

C94578
N´m (kgf´cm, ft´lbf) : Specified torque
Apply MP greaseSelecting Bellcrank Support
Selecting Bellcrank
Dust Cover No.2Selecting Bellcrank
No.2 Bush
Selecting Bellcrank No.2
Selecting Bellcrank
No.2 Bush
Selecting Bellcrank
No.2 Plate Washer
Selecting Bellcrank
Dust Cover No.1
Shift & Select
Lever Bush
12 (120, 9)
± MANUAL TRANSMISSION/TRANSAXLESHIFT & SELECT LEVER SHAFT ASSY (C250)
41±59
C250 M/T REPAIR MANUAL (RM1020E)

4002J±01
D03796
SST
C67862
C67865
C67863
40±56
± AUTOMATIC TRANSMISSION / TRANSSECOND BRAKE PISTON ASSY (U34#E Series)
U340E A/T REPAIR MANUAL (RM824E)
SECOND BRAKE PISTON ASSY (U34#E Series)
OVERHAUL
1. REMOVE 2ND BRAKE PISTON RETURN SPRING
SUB±ASSY
[ 35608L / 3509 ]
(a) Place SST on the piston return spring and compress.
SST 09387±00060
(b) Using a screwdriver, remove the snap ring.
(c) Remove the 2nd brake return spring from the 2nd brake
cylinder.
2. INSPECT 2ND BRAKE PISTON RETURN SPRING
SUB±ASSY
[ 35608L / 3509 ]
(a) Using vernier calipers, measure the free length of the
spring together with the spring seat.
Standard free length: 14.65 mm (0.5768 in.)
3. REMOVE 2ND BRAKE PISTON
[ 35624E / 3509 ]
(a) Hold the 2nd brake piston and apply compressed air (392
kPa, 4.0 kgf
cm
2, 57 psi) to the 2nd brake cylinder to re-
move the 2nd brake piston.

C67864
C67864
C67866
C67862
D03796
SST
± AUTOMATIC TRANSMISSION / TRANSSECOND BRAKE PISTON ASSY (U34#E Series)
40±57
U340E A/T REPAIR MANUAL (RM824E)
4. REMOVE 2ND BRAKE CYLINDER O±RING
[ 35664D / 3509 ]
(a) Using a screwdriver, remove the 2 O±rings from the 2nd
brake cylinder.
5. INSTALL 2ND BRAKE CYLINDER O±RING
[ 35664D / 3509 ]
(a) Install 2 new O±ring to the 2nd brake cylinder.
NOTICE:
Be careful not to damage the O±ring.
6. INSTALL 2ND BRAKE PISTON
[ 35624E / 3509 ]
(a) Coat 2 new O±rings with ATF and install them in the 2nd
brake cylinder.
(b) Be careful not to damage the O±rings and press in the
2nd brake piston into the 2nd brake cylinder with a your
hands.
7. INSTALL 2ND BRAKE PISTON RETURN SPRING
SUB±ASSY
[ 35608L / 3509 ]
(a) Install the piston return spring.
(b) Place SST on the piston return spring, and compress the
piston return spring with a press.
SST 09387±00060
(c) Using a screwdriver, install the snap ring.
NOTICE:
Be sure the end gap of the snap ring is not aligned with the
piston return spring claw.

9808X±01
98±10
± COMPONENTS151350
3514/OIL COOLER & TUBE (ATM)
(0008± )ATM U340E

9808W±01
± COMPONENTS151350
98±9
3513/THROTTLE LINK & VALVE LEVER (ATM)
(0008± )NZE121..ATM U340E

9808V±01
98±8
± COMPONENTS151350
3512/VALVE BODY & OIL STRAINER (ATM)
(0008± )NZE121..ATM U340E

9808U±01
± COMPONENTS151350
98±7
3510/PLANETARY GEAR, REVERSE PISTON & COUNTER
GEAR(ATM)
(0008± )NZE121..ATM U340E

9808S±01
98±6
± COMPONENTS151350
3509/BRAKE NO.3, 1ST & REVERSE BRAKE (ATM)
(0008± )NZE121..ATM U340E

9808R±01
± COMPONENTS151350
98±5
3507/BRAKE BAND & MULTIPLE DISC CLUTCH (ATM)
(0008± )NZE121..ATM U340E

9808K±01
98±4
± COMPONENTS151350
3505/SPEEDOMETER DRIVEN GEAR (ATM)
(0008± )NZE12#..ATM U340E