lock TOYOTA AYGO 2011 Repair Manual

INFORMATION BEFORE DRIVING YOUR TOYOTA201
DYou may hear the anti−lock brake sys-
tem operating and feel the brake pedal
pulsating and the vibrations of the ve-
hicle body and steering wheel. You
may also hear the motor sound in the
engine compartment even after the ve-
hicle is stopped.
DAt the end of the anti−lock brake sys-
tem activation, the brake pedal may
movealittleforward.
CAUTION
Do not overestimate the anti−lock
brake system: Although the anti−lock
brake system assists in providing ve-
hicle control, it is still important to
drive with all due care and maintain
a moderate speed and safe distance
from the vehicle in front of you, be-
cause there are limits to the vehicle
stability and effectiveness of steering
wheel operation even with the anti−
lock brake system on.
If tire grip performance exceeds its
capability, or if hydroplaning occurs
during high speed driving in the rain,
the anti−lock brake system does not
provide vehicle control.
Anti−lock brake system is not de-
signed to shorten the stopping dis-
tance: Always drive at a moderate
speed and maintain a safe distance
from the vehicle in front of you.
Compared with vehicles without an
anti−lock brake system, your vehicle
may require a longer stopping dis-
tance in the following cases:
DDriving on rough, gravel or snow−
covered roads.
DDriving with tire chains installed.
DDriving over the steps such as the
joints on the road.
DDriving on roads where the road
surface is pitted or has other differ-
ences in surface height.
Install all 4 tires of specified size at
appropriate pressure: The anti−lock
brake system detects vehicle speeds
using the speed sensors for respec-
tive wheels’ turning speeds. The use
of tires other than specified may fail
to detect the accurate turning speed
resulting in a longer stopping dis-
tance.
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202INFORMATION BEFORE DRIVING YOUR TOYOTA
MS21009
“ABS” warning light
Vehicles without vehicle stability control
system—
The light comes on when the engine
switch is turned to the “ON” position. If
the anti−lock brake system works properly,
the light turns off after a few seconds.
Thereafter, if the system malfunctions, the
light comes on again.
When the “ABS” warning light is on (and
the brake system warning light is off), the
anti−lock brake systemdoes not operate,
but the brake system stilloperates con-
ventionally.
When the “ABS” warning light is on (and
the brake system warning light is off), the
anti−lock brake systemdoes not operate
so that the wheels could lock up during
a sudden braking or braking on slippery
road surfaces.
If either of the following conditions oc-
cur, this indicates a malfunction some-
where in the components monitored by
the warning light system. Contact any
authorized Toyota dealer or repairer, or
another duly qualified and equipped
professional, as soon as possible to
service the vehicle.
DThe light does not come on when the
engine switch is turned to the “ON”
position, or remains on.
DThe light comes on while you are driv-
ing.
A warning light turning on briefly during
operation does not indicate a problem.
CAUTION
If the “ABS” warning light remains on
together with the brake system warn-
ing light, immediately stop your ve-
hicle at a safe place and contact any
authorized Toyota dealer or repairer,
or another duly qualified and
equipped professional.
In this case, not only the anti−lock
brake system will fail but also the
vehicle will become extremely unsta-
ble during braking.
“ABS” warning light
Vehicles with vehicle stability control sys-
tem—
The light comes on when the engine
switch is turned to the “ON” position. If
the anti−lock brake system and the brake
assist system work properly, the light
turns off after a few seconds. Thereafter,
if the system malfunctions, the light
comes on again.
When the “ABS” warning light is on (and
the brake system warning light is off), the
anti−lock brake system, the brake assist
system, the traction control system and
the vehicle stability control system do not
operate, but the brakesystem stilloper-
ates conventionally.
When the “ABS” warning light is on (and
the brake system warning light is off), the
anti−lock brake systemdoes not operate
so that the wheels could lock up during a
sudden braking or braking on slippery
road surfaces.
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INFORMATION BEFORE DRIVING YOUR TOYOTA203
If either of the following conditions oc-
curs, this indicates a malfunction some-
where in the components monitored by
the warning light system. Contact any
authorized Toyota dealer or repairer, or
another duly qualified and equipped
professional, as soon as possible to
service the vehicle.
DThe light does not come on when the
engine switch is turned to the “ON”
position or remains on.
DThe light comes on while you are driv-
ing.
A warning light turning on briefly during
operation does not indicate a problem.
CAUTION
If the “ABS” warning light remains on
together with the brake system warn-
ing light, immediately stop your ve-
hicle at a safe place and contact any
authorized Toyota dealer or repairer,
or another duly qualified and
equipped professional.
In this case, not only the anti−lock
brake system will fail but also the
vehicle will become extremely unsta-
ble during braking.
BRAKE ASSIST SYSTEM
When you slam the brakes on, the
brake assist system judges as an emer-
gency stop and provides more powerful
braking for a driver who cannot hold
down the brake pedal firmly.
When you slam the brakes on, more pow-
erful braking will be applied. At this time,
you may hear a sound in the engine
compartment and feel the vibrations of the
brake pedal. This does not indicate a mal-
function.Vehicles with vehicle stability control sys-
tem—
The brake assist system becomesopera-
tive after the vehicle has accelerated to a
speed in excess of approximately 10 km/h
(6 mph). It stops operating when the ve-
hicle decelerates to a speed below
approximately 5 km/h (3 mph).
For an explanation of thissystem’s warn-
ing light, see “Service reminder indicators
and warning buzzers” on page 127 in Sec-
tion 1−6.
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204INFORMATION BEFORE DRIVING YOUR TOYOTA
The electric power steering system, us-
ing an electric motor, assists the turn-
ing of the steering wheel.
In the following cases, you may feel the
steering becomes heavy. However, the
electric power steering system warning
light does not come on. (Because it is
not a malfunction.)
DWhen maneuvering or turning frequently
over a long time
The power steering effect will be re-
duced to prevent the system from over-
heating. Avoid turning the steering
wheel, or stop the vehicle and turn the
engine switch to “ACC” or “LOCK”. The
system will become cool inabout 10
minutes.
NOTICE
Frequent maneuvering and turning
over a long time may cause damage
to the system in which the mecha-
nism prevents overheating of the elec-
tric power steering system.
DWhen racing the engine for 30 seconds
or more with the vehicle stopped
The normal power steering effect will
be obtained when you start driving.
DWhen the battery is discharged
Check the battery’s condition. If
necessary, recharge or replace the
battery. For details, see “Checking
battery condition” on page 278 in
Section 7−3.
INFORMATION
When the steering wheel is turned, a
motor operating sound (whining
sound) may be heard. This occurs
when the power steering motor works
and is not defective.
MS21008
Electric power steering system warning
light
The light comes on when the engine
switch is turned to the “ON” position. If
the electric power steering system warning
light works properly, the light turns off
after a few seconds. If thesystem has
malfunctions, the light comes on again.
If either of the following conditions oc-
cur, this indicates a malfunction some-
where in the parts monitored by the
warning light system. Contact any au-
thorized Toyota dealer or repairer, or
another duly qualified and equipped
professional, as soon as possible to
service the vehicle.
DThe light does not come on when the
engine switch is turned to the “ON”
position or remains on.
DThe light stays on while you are driv-
ing.
The warning light turning on while racing
the engine for a long time may not indi-
cate malfunction. To turn off the light, re-
start the engine and start driving.
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Electric power steering
system

INFORMATION BEFORE DRIVING YOUR TOYOTA207
—Engine number
MS21003a
The engine number is stamped on the
engine block as shown.Your new vehicle carries theft preven-
tion labels which are approximately 47
mm(1.85in.)by12mm(0.47in.).
The purpose of these labels is to reduce
the incidence of vehicle thefts by facilitat-
ing the tracing and recovery of parts from
stolen vehicles. The label is designed so
that once it is applied to a surface, any
attempt to remove it will result in destroy-
ing the integrity of the label. Transferring
these labels intact from one part to anoth-
er, will be impossible.NOTICE
You should not attempt to remove the
theft prevention labels.
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Theft prevention labels
(right−hand drive vehicle
only)

212STARTING AND DRIVING
Seat belts.Check that the buckles lock
securely. Make sure the belts are not
worn or frayed.
Instruments and controls.Especially
make sure the service reminder indicators,
instrument lights, and defroster are work-
ing.
Brakes.Make sure the pedal has enough
clearance.
In the engine compartment
Spare fuses.Make sure you have spare
fuses. (See “Fuse locations” on page 259
in Section 7−1.)
Coolant level.Make sure the coolant lev-
el is correct. (See page 267 in Section
7−2 for instructions.)
Battery and cables.All the battery cells
should be filled to the proper level with
distilled water. Look for corroded or loose
terminals and a cracked case. Check the
cables for good condition and connections.
Wiring.Look for damaged, loose, or dis-
connected wires.
Fuel lines.Check the lines for leaks or
loose connections.
AFTER STARTING THE ENGINE
Exhaust system.Listen for any leakage.
Have any leaks fixed immediately. (See
“Engine exhaust cautions” on page 198 in
Section 2.)
Engine oil level.Stop the engine and
check the dipstick with the vehicle parked
on a level spot. (See page 264 in Section
7−2 for instructions.)
WHILE DRIVING
Instruments.Make sure the speedometer
and gauges are working.
Brakes.In a safe place, check that the
brakes do not pull to one side when ap-
plied.Anything unusual?Look for loose parts
and leaks. Listen for abnormal noises.
If everything looks O.K., set your mind at
ease and enjoy your trip!
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STARTING AND DRIVING213
DAlways slow down in gusty crosswinds.
This will allow you much better control.
DDrive slowly onto curbs and, if pos-
sible, at a right angle. Avoid driving
onto high, sharp−edged objects and
other road hazards. Failure to do so
can lead to severe tire damage such
as a tire burst.
Drive slowly when passing over bumps
or travelling on a bumpy road. Other-
wise, the impact could cause severe
damage to the tires and/or wheels.
DWhen parking on a hill, turn the front
wheels until they touch the curb so
that the vehicle will not roll. Apply the
parking brake, and place the transmis-
sion in “M(1)”, “E(1)” or “R” (multi−
mode manual transmission), or first or
reverse (manual transmission). If nec-
essary, block the wheels.
DWashing your vehicle or driving through
deep water may get the brakes wet. To
see whether they are wet, check that
there is no traffic near you, and then
press the pedal lightly. If you do not
feel a normal braking force, the brakes
are probably wet. To dry them, drive
the vehicle cautiously while lightly
pressing the brake pedal with the park-
ing brake applied. If they still do not
work safely, pull to the side of the road
and call any authorized Toyota dealer
or repairer, or another duly qualified
and equipped professional, for assis-
tance.
CAUTION
DBefore driving off, make sure the
parking brake is fully released and
the parking brake reminder light is
off.
DDo not leave your vehicle unat-
tended while the engine is running.
DDo not rest your foot on the brake
pedal while driving. It can cause
dangerous overheating, needless
wear, and poor fuel economy.
DTo drive down a long or steep hill,
reduce your speed and downshift.
Remember, if you ride the brakes
excessively, they may overheat and
not work properly.
DBe careful when accelerating, up-
shifting, downshifting or braking on
a slippery surface. Sudden accelera-
tion or engine braking could cause
the vehicle to skid or spin.
DDo not continue normal driving
when the brakes are wet. If they are
wet, your vehicle will require a
longer stopping distance, and it
may pull to one side when the
brakes are applied. Also, the park-
ing brake will not hold the vehicle
securely.
NOTICE
zDo not depress the accelerator and
brake pedals at the same time dur-
ing driving. If the brake pedal is
depressed while driving with the ac-
celerator pedal depressed, driving
torque may be restrained.
zDo not use the accelerator pedal or
depress the accelerator and brake
pedals at the same time to hold the
vehicle on a hill.
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Tips for driving in various
conditions

STARTING AND DRIVING215
Winter driving tips
Make sure your coolant is properly pro-
tected against freezing.
Only use “Toyota Super Long Life Coolant”
or similar high quality ethylene glycol
based non−silicate, non−amine, non−nitrite,
and non−borate coolant with long−life hy-
brid organic acid technology. (Coolant with
long−life hybrid organic acid technology is
a combination of low phosphates and or-
ganic acids.)
See “Checking the engine coolant level”
on page 267 in Section 7−2 for details of
coolant type selection.
“Toyota Super Long Life Coolant” is a mix-
ture of 50% coolant and 50% deionized
water. This coolant provides protection
down to about−35_C(−31_F).
NOTICE
Do not use plain water alone.
Check the condition of the battery and
cables.
Cold temperatures reduce the capacity of
any battery, so it must be in top shape
to provide enough power for winter start-
ing. Section 7−3 tells you how to visually
inspect the battery. Any authorized Toyota
dealer or repairer, or another duly quali-
fied and equipped professional, will be
pleased to check the level of charge.
Make sure the engine oil viscosity is
suitable for the cold weather.
See page 264 in Section 7−2forrecom-
mended viscosity. Leaving a heavy sum-
mer oil in your vehicle during winter
months may make starting harder. If you
are not sure about which oil to use, call
any authorized Toyota dealer or repairer,
or another duly qualified and equipped
professional, they will be pleased to help.
Keep the door locks from freezing.
Squirt lock de−icer or glycerine into the
locks to keep them from freezing.Use a washer fluid containing an anti-
freeze solution.
This product is available at any authorized
Toyota dealer or repairer and most auto
parts stores or another qualified profes-
sional. Follow the manufacturer ’s direc-
tions for how much to mix with water.
NOTICE
Do not use engine antifreeze or any
other substitute because it may dam-
age your vehicle’s paint.
Do not use your parking brake when
there is a possibility it could freeze.
When parking, put the transmission into
“M(1)”, “E(1)” or “R” (multi−mode manual
transmission), or into first or reverse
(manual transmission) and block the rear
wheels. Do not use the parking brake,
snow or water accumulated in and around
the parking brake mechanism may freeze,
making it hard to release.
Keep ice and snow from accumulating
under the fenders.
Ice and snow built up under your fenders
can make steering difficult. During bad
winter driving, stop and check under the
fenders occasionally.
Depending on where you are driving,
we recommend you carry some emer-
gency equipment.
Some of the things you might put in the
vehicle are tire chains, a window scraper,
a bag of sand or salt, flares, a small
shovel, jumper cables, etc.
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220IN CASE OF AN EMERGENCY
Before making these checks, make sure
you have followed the correct starting
procedure given in “How to start the
engine” on page 210 in Section 3 and that
you have sufficient fuel. Since your
vehicle is equipped with an engine
immobilizer system, also check whether
the other keys will start the engine. If
they work, your key may be broken. Have
the key checked at any authorized Toyota
dealer or repairer, or another duly
qualified and equipped professional. If
none of your keys work, there may be a
malfunction in the immobilizer system. Call
any authorized Toyota dealer or repairer,
or another duly qualified and equipped
professional. (See “Keys” on page 10 in
Section 1−2).
If the engine is not turning over or is
turning over too slowly—
1. Check that the battery terminals are
tight and clean.
2. If the battery terminals are O.K., switch
on the interior light.
3. If the light is out, dim or goes out
when the starter is cranked, the battery
is discharged. You may try jump start-
ing. See “(c) Jump starting” on page
221 for further instructions.
If the light is OK, but the engine still will
not start, it needs adjustment or repair.
Call any authorized Toyota dealer or re-
pairer, or another duly qualified and
equipped professional.
NOTICE
For manual transmission:
Do not pull−or push−start the ve-
hicle. It may damage the vehicle or
cause a collision when the engine
starts. Also the three−way catalytic
converter may overheat and become a
fire hazard.
If the engine turns over at its normal
speed but will not start—
1. Turn the engine switch to “ACC” or
“LOCK” and try starting the engine
again.
2. If the engine will not start, the engine
may be flooded because of repeated
cranking. See “(b) Starting a flooded
engine” on page 221 for further instruc-
tions.
3. If the engine still will not start, it needs
adjustment or repair. Call any autho-
rized Toyota dealer or repairer, or
another duly qualified and equipped
professional.
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If your vehicle will not start
(a) Simple checks

222IN CASE OF AN EMERGENCY
JUMP STARTING PROCEDURE
1. If the booster battery is installed in
another vehicle, make sure the vehicles
are not touching. Turn the engine
switch to the “LOCK” position.
When boosting, use the battery of
matching or higher quality. Any other
battery may be difficult to jump start
with.
If jump starting is difficult, charge the
battery for several minutes.
2. If the engine in the vehicle with the
booster battery is not running, start it
and let it run for a few minutes. During
jump starting, run the engine at about
2000 rpm with the accelerator pedal
lightly depressed.
US41022
Discharged
battery
Booster
battery
Jumper cable
Positive
terminal
(“+” mark)
Positive terminal
(“+” mark)
3. Make the cable connections in the or-
der a, b, c, d.
a. Connect the clamp of the positive
(red) jumper cable to the positive (+)
terminal on the discharged battery.
b. Connect the clamp at the other end
of the positive (red) jumper cable to
the positive (+) terminal on the booster
battery.
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