TOYOTA CAMRY 1999 Service Repair Manual

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±111
13. INSTALL RING GEAR INTO CASE
(a) Coat the races and bearing with petroleum jelly and install
them onto the ring gear.
Bearing and races
mm (in.)
Outer DiameterInner Diameter
Front Race37.3 (1.469)24.1 (0.949)
Bearing37.6 (1.480)24.0 (0.945)
Rear Race37.6 (1.480)22.2 (0.874)
(b) Install the ring gear into the case.
14. INSTALL REAR PLANETARY GEAR INTO CASE
(a) Align the flukes of the discs in the first and reverse brake.
(b) Coat the thrust washer with petroleum jelly.
Align the tab of the washer with the hollow of the carrier.
(c) Align the spline of the planetary carrier with either of the
flukes of the discs, and install the planetary gear into the
first and reverse brake discs.
15. INSTALL NO.2 ONE±WAY CLUTCH INTO CASE WITH
SHINY SIDE UPWARD
(a) Place the one±way clutch with the shiny side upward.
(b) Install the one±way clutch onto the inner race while turn-
ing the planetary gear clockwise with SST.
SST 09350±32014 (09351±32050)

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±112
(c) Coat the thrust washer with petroleum jelly and install it
onto the planetary gear.
16. CHECK OPERATION OF NO.2 ONE±WAY CLUTCH
Turn the planetary carrier. The carrier should turn freely
clockwise and lock counterclockwise.
17. INSTALL SNAP RING
Be sure the end gap of the snap ring is not aligned with
one of cutouts.
18. INSTALL SECOND COAST BRAKE BAND GUIDE
Install the 2 band guides so that its tip touches the case.
19. INSTALL SECOND BRAKE INTO CASE
(a) Install the flange, facing the flat end toward the oil pump
side.
(b) Install the discs and plates.
Install in order: P=Plate D=Disc
Flange ± D ± P ± D ± P ± D ± P

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±113
20. INSTALL PISTON RETURN SPRING
Each spring end is installed onto the protrusion with the
case.
21. INSTALL SECOND BRAKE DRUM INTO CASE
Align the groove of the drum with the bolt and place it into
the case.
22. INSTALL SNAP RING
(a) Place the snap ring into the case so that the end gap is
installed into the groove.
(b) While compressing the piston return springs over the
drum with hammer handles, install the snap ring into the
groove.
(c) Be sure the end gap of the snap ring is not aligned with
one of the cutouts.
23. INSTALL SECOND BRAKE DRUM GASKET
Install a new gasket until it makes contact with the second
brake drum.
24. CHECK OPERATION OF SECOND BRAKE
Blow compressed air into the oil passage with the case,
and be sure that the piston moves.

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±114
25. INSTALL NO.1 ONE±WAY CLUTCH AND SECOND
BRAKE HUB
(a) Align the flukes of the discs in the second brake.
(b) Align the spline of the hub with the flukes of the discs and
install the hub to the second brake discs.
(c) Check the distance between the surfaces of the second
brake hub and rear planetary gear.
Distance:
Approx. 5 mm (0.20 in.)
26. INSTALL SUN GEAR AND SUN GEAR INPUT DRUM
While turning the sun gear clockwise, install it into the
one±way clutch.
27. INSTALL FRONT PLANETARY GEAR ONTO RING
GEAR
(a) Coat the races and bearing with petroleum jelly, and
install them onto the ring gear.
Bearing and race
mm (in.)
Outer DiameterInner Diameter
Front Race37.9 (1.492)22.0 (0.866)
Bearing36.1 (1.421)22.2 (0.874)
Rear Bearing35.0 (1.378)19.0 (1.102)

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±115
(b) Coat the race and bearing with petroleum jelly, and install
them onto the planetary gear.
Bearing and race
mm (in.)
Outer DiameterInner Diameter
Bearing45.0 (1.772)30.0 (1.181)
Race45.0 (1.772)28.0 (1.102)
(c) Install the planetary gear onto the ring gear.
28. INSTALL FRONT PLANETARY GEAR ASSEMBLY
ONTO SUN GEAR
(a) If the planetary gear and other parts are installed correctly
into the case, the end of the bushing with the ring gear
flange will be flush with a shoulder of the intermediate
shaft or under.
(b) Coat the race with petroleum jelly and install it onto the tip
of ring gear flange.
Race:
Outer diameter
35.7 mm (1.406 in.)
Inner diameter
23.0 mm (0.906 in.)
29. INSTALL INTERMEDIATE SHAFT OIL SEAL RING

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±116
30. INSTALL SECOND COAST BRAKE BAND
(a) Place the band into the case.
(b) Install the pin through the oil pump mounting bolt hole.
31. INSTALL FORWARD CLUTCH AND DIRECT CLUTCH
(a) Coat the races and bearing with petroleum jelly, and
install them onto both sides of the clutch drum.
Bearing and race (Front side)
mm (in.)
Outer DiameterInner Diameter
Bearing42.0 (1.645)28.9 (1.138)
Race42.0 (1.654)27.1 (1.067)

AT2765:Bearing and race (Rear side)
mm (in.)
Outer DiameterInner Diameter
Bearing36.1 (1.421)22.2 (0.874)
Race37.9 (1.492)22.0 (0.866)
(b) Coat the clutch drum thrust washer with petroleum jelly
and install it with the oil groove facing upward onto the di-
rect clutch drum.
(c) Align the flukes of discs in the direct clutch.

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±117
(d) Mesh the hub with the flukes of the direct clutch while turn-
ing the clutch drum or forward clutch.
(e) If the flukes of the discs are meshed with the hub correctly,
the end of the bushing with the direct clutch drum will be
flush with the surface of the forward clutch.
(f) Place the direct clutch and forward clutch into the case.
(g) Rotate the forward clutch to mesh the front planetary ring
gear and discs.
(h) Check the distance between the A and B.
Distance:
Approx. 3 mm (0.118 in.)
32. INSTALL OIL PUMP INTO CASE
(a) Coat the race with petroleum jelly and install it onto stator
shaft.
(b) Coat a new O±ring with ATF and install it to oil pump.

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±118
(c) Place the oil pump through the input shaft, and align the
bolt holes of the pump body with the transaxle case.
(d) Hold the input shaft, and lightly press the oil pump body
to slide the oil seal rings on the stator shaft through the
direct clutch drum.
NOTICE: Do not push on the oil pump strongly or the oil
seal ring will stick to the direct clutch drum.
(e) Install tighten the 7 bolts.
Torque: 22 N´m (225 kgf´cm, 16 ft´lbf)

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±119
33. MEASURE THRUST PLAY OF INPUT SHAFT
Measure the thrust play with a dial gauge.
Thrust play:
0.3 ± 0.9 mm (0.012 ± 0.035 in.)
HINT: There are 2 thickness of races for the end of stator
shaft.
If the thrust play is in excess of standard, select one of
them.
Race thicknesses:
0.8 mm (0.031 in.)
1.4 mm (0.055 in.)
34. CHECK INPUT SHAFT ROTATION
Make sure that the input shaft rotates smoothly.
35. INSTALL DRIVE PINION CAP
36. INSTALL SECOND COAST BRAKE PISTON
(a) Coat a new O±rings with ATF and install them on the cov-
er.
(b) Install the outer spring with the piston.
(c) Place the cover into the bore.

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±120
(d) Using SST, install the snap ring while pressing the cover.
SST 09350±32014 (09351±32050)
(e) Check that the front end of the piston rod contacts the
center of the second brake band depression.
37. CHECK SECOND COAST BRAKE PISTON STROKE
(a) Apply a small amount of paint to the piston rod at the point
it meets the case.
(b) Using SST, measure the piston stroke while applying and
releasing compressed air (392 ± 785 kPa, 4 ± 8 kgf´cm,
57 ± 114 psi).
SST 09240±00020
Piston stroke:
1.5 ± 3.0 mm (0.059 ± 0.118 in)
If the stroke is more than standard value, replace the pis-
ton rod with a longer one.
Piston rod length:
72.9 mm (2.870 in)
71.4 mm (2.811 in)
38. INSTALL ACCUMULATOR PISTONS AND SPRINGS
(a) Install the springs and pistons into the bore.
SprnigFree length
mm (in.)Color
C157.64 (2.2693)Red, Purple
B269.39 (2.7323)Green, White
C270.21 (2.7641)Purple
(b) Place the cover with the gasket and tighten the bolts grad-
ually in sequence.
HINT: Each bolt length (mm, in.) is indicated in the illustra-
tion.