TOYOTA CAMRY 1999 Service Repair Manual

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±115
(b) Place the No.1 one±way clutch onto the rear planetary
gear.
16. INSTALL SECOND BRAKE
(a) Install the flange, facing the flat end upward.
(b) Install the 3 discs and plates.
Install in order:
P=Plate D=Disc
D±P±D±P±D±P
(c) Place the piston return spring into the case.
(d) Place the second brake drum into the case.
HINT: Align the groove of the drum with the bolt.
(e) Place the snap ring into the case so that end gap is
installed into the groove.
(f) While compressing the piston return spring over the drum
with screwdriver, install the snap ring into the groove.
(g) Be sure that the end gap of the snap ring is not aligned
with one of cutouts.

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±116
17. INSTALL NEW SECOND BRAKE GASKET
Install a new gasket until it makes contact with the second
brake drum.
18. CHECK OPERATION OF SECOND BRAKE
Apply compressed air into the second brake gasket and
confirm that the piston moves.
19. INSTALL SUN GEAR AND SUN GEAR INPUT DRUM
(a) Coat the thrust washer with petroleum jelly and install it
on the sun gear input drum.
(b) While turning the sun gear clockwise, install it into the
No.1 one±way clutch.
20. INSTALL OIL SEAL RING TO INTERMEDIATE SHAFT
HINT: After installing the oil seal ring, check that it moves
smoothly.

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±117
21. INSTALL FRONT PLANETARY GEAR
(a) Coat the bearings with petroleum jelly, and install them
onto the both sides of planetary gear.
Bearing outer diameter: 45.5 mm (1.791 in.)
Bearing inner diameter: 30.1 mm (1.185 in.)
(b) Install the planetary gear onto the sun gear.
22. INSTALL FRONT PLANETARY RING GEAR
23. INSTALL SECOND COAST BRAKE BAND
(a) Place the band into the case.
(b) Install the pin through the oil pump mounting bolt hole.
24. INSTALL FORWARD CLUTCH AND DIRECT CLUTCH
(a) Coat the bearing with petroleum jelly and install it onto
rear side of the forward clutch.
Bearing outer diameter: 47.6 mm (1.874 in.)
Bearing inner diameter: 31.4 mm (1.236 in.)

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±118
(b) Coat the bearing with petroleum jelly and install it onto the
front side of the forward clutch.
HINT: There are 2 different thickness bearings for adjust-
ment of the input shaft thrust play.
Bearing thickness
mm (in.)
ThicknessOuter diameterInner diameter
3.60 (0.1417)45.9 (1.807)27.7 (1.091)
4.19 (0.1650)47.1 (1.854)27.7 (1.091)
(c) Coat the thrust washer with petroleum jelly and install it
with the oil groove facing upward onto the direct clutch
drum.
(d) Mesh the hub of the forward clutch flukes with the direct
clutch discs.
HINT: Be careful that the bearing and thrust washer do not
get out of place.
(e) Install the direct clutch and forward clutch into the case.
HINT: Hold the direct clutch toward the forward clutch to
prevent the thrust washer from getting out of place.
25. INSTALL OIL PUMP INTO CASE
(a) Coat a new O±ring with ATF and install it to the oil pump.

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±119
(b) Place the oil pump through the input shaft, and align the
bolt holes of the pump body with the transmission case.
NOTICE: Do not push on the oil pump strongly or the oil
seal ring will stick to the direct clutch drum.
Torque: 22 N´m (225 kgf´cm, 16 ft´lbf)
26. MEASURE END PLAY OF INPUT SHAFT
Measure the end play with a dial gauge.
End play:
0.25±0.90 mm (0.0098±0.0354 in.)
HINT: There are 2 different thickness bearings for end of
stator shaft. If the end play is in excess of standard, select
one of them.
Bearing thickness:
3.60 mm (0.1417 in.)
4.19 mm (0.1650 in.)
27. CHECK INPUT SHAFT ROTATION
Make sure that the input shaft rotates smoothly.
28. INSTALL SECOND COAST BRAKE PISTON
(a) Coat the new O±rings with ATF and install it to the cover.
(b) Install the outer spring with the piston.
(c) Place the cover into the bore.
(d) Using SST, install the snap ring while pressing the cover.
SST 09350±32014 (09351±32050)
(e) Check that the front end of the piston rod contacts the
center of the second brake band depression.
29. CHECK SECOND COAST BRAKE PISTON STROKE
(a) Apply a small amount of paint to the piston rod at the point
it meets the case.

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±120
(b) Using SST, measure the piston stroke while applying and
releasing compressed air (392±785 kPa, 4±8 kgf/cm
2,
57±114 psi).
SST 09240±00020
Piston stroke:
2.0±3.5 mm (0.079±0.138 in.)
If the stroke is more than specified, replace the piston rod
with a longer one.
Piston rod length:
95.2 mm (3.748 in.)
96.3 mm (3.791 in.)
If the still more than standard value, replace the brake
band with a new one.
HYDRAULIC CONTROL UNIT INSTALLATION
1. INSTALL ACCUMULATOR PISTONS AND SPRINGS
(a) Install the new O±rings to the pistons.
(b) Install the springs and pistons into the bores.
Spring dimensions
mm (in.)
Spring ColorFree length
C2Yellow/Purple51.8 (2.039)
B2None88.2 (3.473)
B2None70.3 (2.767)
C1None73.6 (2.898)
(c) Place the cover with a new gasket and gradually tighten
the bolts a little at a time in sequence.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
AX0U3±02

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±121
2. PLACE NEW SECOND BRAKE APPLY GASKET
3. INSTALL SOLENOID WIRE
4. INSTALL THROTTLE CABLE
5. INSTALL VALVE BODY TO TRANSAXLE CASE
(a) While holding the cam down with your hand, slip the cable
end into the slot.
(b) Lower the valve body into place.
NOTICE: Do not entangle the solenoid wire.

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±122
(c) Install and tighten the 9 bolts.
HINT:

Each bolt length is indicated below.

Hand tighten the 9 bolts first, then torque with a
torque wrench.
Bolt length:
Bolt A: 30 mm (1.181 in.)
Bolt B: 43 mm (1.693 in.)
Bolt C: 48 mm (1.890 in.)
Bolt D: 52 mm (2.047 in.)
Torque: 11 N´m (110 kgf´cm, 8 ft´lbf)
6. INSTALL B3 APPLY PIPE
NOTICE: Be careful not to bend or damage the pipe.
7. INSTALL CONNECTOR CLAMP AND PIPE RETAINER
HINT: Each bolt length is indicated below.
Bolt length:
Bolt A: 48 mm (1.890 in.)
Bolt B: 39 mm (1.535 in.)
Torque: 11 N´m (110 kgf´cm, 8 ft´lbf)
8. CONNECT SOLENOID CONNECTORS

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±123
9. INSTALL OIL PIPES
Using a plastic hammer, install the pipes into the posi-
tions.
NOTICE: Be careful not to bend or damage the pipes.
10. INSTALL MANUAL VALVE BODY AND DETENT
SPRING
HINT: Each bolt length is indicated below.
Bolt length:
Bolt A: 22 mm (0.866 in.)
Bolt B: 37 mm (1.457 in.)
(a) Align the manual valve with the pin on the manual shaft
lever.
(b) Lower the manual valve body into place.
(c) Hand tighten the 5 bolts first. Then, tighten them with a
torque wrench.
Torque: 11 N´m (110 kgf´cm, 8 ft´lbf)
(d) Place the detent springs on the manual valve body and
hand tighten the 2 bolts first.
Then, tighten them with a torque wrench.
Torque: 11 N´m (110 kgf´cm, 8 ft´lbf)
HINT: Each bolt length is indicated below.
Bolt length:
Bolt A: 14 mm (0.551 in.)
Bolt B: 37 mm (1.457 in.)
(e) Check that the manual valve lever is touching the center
of the detent spring tip roller.
11. INSTALL PIPE BRACKET AND OIL STRAINER
Each bolt length is indicated below.
Bolt length:
Bolt A: 22 mm (0.866 in.)
Bolt B: 53 mm (2.087 in.)
Torque:
Pipe bracket: 10 N´m (100 kgf´cm, 7 ft´lbf)
Oil strainer: 11 N´m (110 kgf´cm, 8 ft´lbf)

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±124
12. INSTALL MAGNETS IN PLACE
NOTICE: Make sure that the magnets do not interfere with
the oil pipes.
13. INSTALL OIL PAN WITH NEW GASKET
(a) Install a new gasket and oil pan.
(b) Install and torque the 17 bolts.
Torque: 4.9 N´m (50 kgf´cm, 43 in.´lbf)
14. INSTALL THROTTLE CABLE RETAINING PLATE
15. INSTALL TRANSAXLE UPPER COVER
16. INSTALL T/M REVOLUTION SENSOR
(a) Install a new O±ring to the T/M revolution sensor.
(b) Install the T/M revolution sensor with the bolt.