TOYOTA CAMRY 1999 Service Repair Manual

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±105
9. INSTALL CARRIER COVER
(a) Remove any packing material and be careful not to drop
oil on the contacting surfaces of the carrier cover and
transaxle case.
(b) Apply seal packing to the carrier cover.
Seal packing:
Part No.08826±00090, THREE BOND 1281 or equiva-
lent
HINT: Install the carrier cover within 10 minutes after ap-
plying seal packing.
(c) Install and torque the 11 bolts.
Torque: 39 N´m (400 kgf´cm, 29 ft´lbf)
HINT: Each bolt length is indicated below.
Bolt length:
Bolt A: 100 mm (3.937 in.)
Bolt B: 65 mm (2.559 in.)
Bolt C: 75 mm (2.953 in.)
10. ADJUST SIDE BEARING PRELOAD
(a) Remove any packing material on the contacting surfaces
of the LH bearing retainer and transaxle case.
HINT: Do not apply seal packing yet.
(b) Install the LH bearing retainer and torque the 6 bolts.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
(c) Snap down the bearings by turning the differential case
several times.
(d) Using a small torque wrench, measure the differential to-
tal preload.
Total preload (at starting):
New bearing
Drive pinion preload plus 0.2±0.4 N´m
(2.5±5.1 kgf´cm, 2.2±3.6 in.´lbf)
Reused bearing
Drive pinion preload plus 0.1±0.2 N´m
(1.3±2.0 kgf´cm, 1.1±1.7 in.´lbf)
If the preload is not within specification, replace the ad-
justing shim in the LH bearing retainer with one of a differ-
ent thickness.

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±106
AT3700:Adjusting shim thickness
mm (in.)
MarkThicknessMarkThickness
02.00 (0.0787)92.45 (0.0965)
12.05 (0.0807)A2.50 (0.0984)
22.10 (0.0827)B2.55 (0.1004)
32.15 (0.0846)C2.60 (0.1024)
42.20 (0.0866)D2.65 (0.1043)
52.25 (0.0886)E2.70 (0.1063)
62.30 (0.0906)F2.75 (0.1083)
72.35 (0.0925)G2.80 (0.1102)
82.40 (0.0945)H2.85 (0.1122)
11. INSTALL LH BEARING RETAINER
(a) Remove the 6 bolts and LH bearing retainer.
(b) Remove any FIPG material on the contacting surfaces of
LH bearing retainer, transaxle case and carrier cover.
(c) Apply FIPG to the transaxle case and carrier cover.
FIPG: Part No.08826±00090, THREE BOND 1281 or equiva-
lent
HINT: Install the LH bearing retainer within 10 minutes af-
ter applying FIPG.
(d) Install the LH bearing retainer.
(e) Coat the threads of bolts with sealer.
Sealer: Part No.08833±00070, THREE BOND 1324 or equiv-
alent
(f) Tighten the bolts.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
(g) Snap down the bearings.
(h) Recheck the differential total preload.

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±107
12. INSTALL NEW OIL SEAL
(a) Place the oil baffle onto the LH bearing retainer.
(b) Using SST, drive in a new oil seal unit its end is flush with
surface of the LH bearing retainer.
SST 09223±15010
13. INSTALL RH RETAINER
(a) Remove any FIPG material on the contacting surfaces of
RH retainer and transaxle case.
(b) Apply FIPG to the RH retainer.
FIPG: Part No.08826±00090, THREE BOND 1281 or equiva-
lent
HINT: Install the RH retainer within 10 minutes after apply-
ing FIPG.
(c) Coat the bolts' threads with sealer.
Sealer: Part No.08833±00070, THREE BOND 1324 or equiv-
alent
(d) Tighten the bolts.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
(e) Using SST, press in the oil seal.
SST 09226±10010

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±108
14. INSTALL DRIVE PINION CAP
(a) Install a new O±ring to the cap.
(b) Install the drive pinion cap to the transaxle case.
4±SPEED GEAR UNIT INSTALLATION
1. INSTALL PARKING LOCK PAWL
(a) Place the parking lock pawl onto the case.
Hook the spring ends to the case and pawl.
(b) Instal the pin into the hole of the case through the spring
and pawl.
2. INSTALL MANUAL VALVE SHAFT
(a) Coat the oil seal lip with MP grease.
(b) Install the manual valve shaft oil seal to the case.
(c) Assembly a new collar to the manual valve lever.
(d) Install the manual valve shaft to the transmission case
through the manual lever.
(e) Install the parking lock rod.
AX0U2±03

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±109
(f) Using a pin punch, drive in the roll pin until its surface is
flush with the manual valve lever surface.
(g) Match the collar hole to the lever caulking hollow and
caulk the collar to the lever.
(h) Install the retaining spring.
3. INSTALL PARKING LOCK PAWL BRACKET AND
GUIDE
Torque: 7.4 N´m (75 kgf´cm, 65 in.´lbf)
4. CHECK OPERATION OF PARKING LOCK PAWL
Make sure the counter driven gear is locked when the
manual valve lever is in the P position.

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±110
5. INSTALL FIRST AND REVERSE BRAKE PISTON TO
TRANSMISSION CASE
(a) Coat the new O±rings with ATF.
(b) Install the 2 O±rings on the piston.
(c) Push the piston into the bore of the case, facing the spring
seat upward.
6. INSTALL PISTON RETURN SPRING
(a) Place the return spring and snap ring on the piston.
(b) Place SST, and compress the return spring evenly by
tightening the bolt gradually.
SST 09350±32014 (09351±32040)
(c) Install snap ring. Visually check to make sure it is fully
seated and centered by the 3 lugs on the spring retainer.
Be sure the end gap of snap ring is not aligned with the
spring retainer claw.
(d) Remove the SST.
7. INSTALL SNAP RING TO TRANSAXLE CASE

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±111
8. INSTALL OVERDRIVE UNIT
(a) Install the overdrive brake apply gasket and overdrive
clutch apply gasket.
(b) Install the overdrive brake drum to the case.
(c) Install the new case gasket to the case.
(d) Make sure that the length from the top surface of the case
to the counter driven gear surface should be about 24 mm
(0.94 in.).
(e) Place the new gasket onto the transaxle case.
(f) Install the overdrive assembly with overdrive case to the
transaxle case.

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±112
(g) Coat the threads of 23 mm (0.91 in.) bolts with sealer.
Sealer:
Part No.08833±00070, THREE BOND 1324 or equiva-
lent
(h) Install and tighten the 13 bolts.
HINT: Each bolt length is indicated below.
Bolt length:
Bolt A: 61 mm (2.402 in.)
Bolt B 38 mm (1.496 in.)
Bolt C: 23 mm (0.906 in.)
Torque: 25 N´m (250 kgf´cm, 18 ft´lbf)
9. CHECK INTERMEDIATE SHAFT END PLAY
(a) Make sure that the intermediate shaft as end play in axial
direction.
End play: 0.47±1.50 mm (0.0185±0.0591 in.)
If the end play is not within specification, check the instal-
lation of intermediate shaft.
(b) Make sure that the intermediate shaft turns smoothly.
10. INSTALL REAR PLANETARY GEAR
(a) Install the rear planetary ring gear.
(b) Place the bearing onto the ring gear.
Bearing outer diameter: 38.7 mm (1.524 in.)
Bearing inner diameter: 22.6 mm (0.890 in.)
(c) Coat the thrust washer with petroleum jelly and place it
onto the rear planetary gear.

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±113
(d) Install the rear planetary gear.
11. INSTALL DISCS, PLATES AND FLANGE OF FIRST
AND REVERSE BRAKE
(a) Install the 6 plates and discs.
Install in order:
P=Plate D=Disc
P±D±P±D±P±D±P±D±P±D±P±D
(b) Install the flange, facing the flat end downward.
(c) Install the snap ring.
HINT: Be sure that the end gap of the snap ring is not
aligned with one of the cutouts.
12. CHECK FIRST AND REVERSE BRAKE
(a) Check the operation of the first and reverse brake piston.
Apply compressed air into the case passage and confirm
that the piston moves.
(b) Using a filler gauge, check that pack clearance of the first
and reverse brake.
Clearance:
1.92±2.68 mm (0.0756±0.1055 in.)

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±114
13. INSTALL NO.2 ONE±WAY CLUTCH INTO CASE
(a) Place the No.2 one±way clutch with the shiny side of
flange upward.
(b) Install the one±way clutch while turning the planetary
gear clockwise with SST.
SST 09350±32014 (09351±32050)
If the planetary gear cannot turn clockwise, check the
installation of the one±way clutch.
(c) Install the snap ring.
HINT: Be sure that the end gap of the snap ring is not
aligned with one of cutouts.
(d) Coat the thrust washer with petroleum jelly and install it
onto the rear planetary gear.
14. INSTALL SECOND COAST BRAKE BAND GUIDE
15. PLACE NO.1 ONE±WAY CLUTCH
(a) Coat the thrust washer with petroleum jelly and install it
on the No.1 one±way clutch.